Pyrolysis plant in turkey is a good machine to recycle waste. Turkey is one country that has recognized the potential of pyrolysis as a solution to its waste management problem. Pyrolysis is a process that has gained increasing attention in recent years as a potential solution to the growing problem of waste management. Pyrolysis is the thermal decomposition of organic material at high temperatures in the absence of oxygen. This process can convert waste materials such as plastics, tires, and oil sludge into valuable products such as fuel oil, carbon black, and gas.
Projects of Pyrolysis Machines Installed in Turkey
Beston installed three sets of pyrolysis machines in Turkey. There are the details of one pyrolysis plant project in Turkey.
Project Application The fuel oil produced by the plant was used as a substitute for fossil fuels in industrial processes, while the carbon black was sold to the rubber industry for the production of tires and other rubber products. The steel wire was recycled and sold to the metal industry for further processing.
Reasons for Choosing Beston The customer chose Beston due to the company’s reputation for high-quality pyrolysis plants, excellent customer service, and competitive pricing. Beston provided technical support throughout the installation process and training for the plant operators to ensure optimal performance.
Customer Review “We are impressed with the tyre pyrolysis plant installed by Beston. The plant has been running smoothly and has exceeded our expectations in terms of product yield and quality. We appreciate the technical support provided by the company and their commitment to environmental sustainability.”
Why Choose Pyrolyis Plant in Turkey to Recycle Waste?
Pyrolysis technology is a highly effective and efficient method of recycling waste that involves heating organic materials in the absence of oxygen to produce valuable end products such as pyrolysis oil, syn-gas, and carbon black. There are several reasons why choosing a pyrolysis plant in Turkey to recycle waste can be beneficial:
- Government Support: There are numerous incentives that encourage the development of the industry and promote environmentally sustainable practices.
- Cost-Effective: The cost of setting up and operating a pyrolysis plant in Turkey is relatively low compared to other countries. There are lower labor costs, favorable exchange rates, and access to affordable raw materials.
Applications of Beston Pyrolysis Plant in Turkey
Beston pyrolysis plants have various applications in Turkey, where there is a significant demand for waste management and renewable energy solutions. Here are some of the ways Beston pyrolysis plants can be used in Turkey:
- Plastic Waste Recycling;
- Municipal Waste Management;
- Tire Recycling;
- Alternative Fuel Production;
- Oil Sludge/Soil Remediation;
Raw Materials for Pyrolysis in Turkey
Note: Chlorine and oxygen-containing plastics such as PVC and PET are not recommended for disposal.
Beston Pyrolysis Plant for Sale in Turkey
Model | BLJ-3 | BLJ-6 | BLJ-10 | BLJ-16 | BLL-16 | BLL-30 | |
Capacity | 1-3t/d | 4-6t/d | 8-10t/d | 12-16t/d | 8t/d (only for rubber powder) | 30-35t/d | |
Working Process | Batch | Batch | Batch | Batch | Semi-continuous | Fully continuous | |
Reactor Size | φ1400*4900mm | φ2200*6000mm | φ2600*6600mm | φ2800*7100mm | φ2800*7100mm | φ1800*18500mm | |
Reactor Material | Q345R | Q345R | Q345R | Q345R | Q345R | 310S stainless steel | |
Drive System | 350 reducer+4kw drive motor | 400 reducer+5.5kw drive motor | 400 reducer+5.5kw drive motor | 500 reducer+7.5kw drive motor | 500 reducer+7.5kw drive motor | ZQH650-50 reducer+15kw frequency conversion motor | |
Land (L*W*H) | 18m*4.2m*6m | 30m*12m*8m | 30m*13m*8m | 33m*13m*8m | 33m*13m*8m | 70m*20m*10m | |
Power | 16.65kw | 37.85kw | 44.3kw | 55.6kw | 55.6kw | 256kw | |
Burner | 2*200,000 kcal | 2*300,000 kcal | 2*300,000 kcal | 2*400,000 kcal | 2*400,000 kcal | 2.5 million kcal per set | |
Total Weight of Shipped Materials | About 18t | About 24.5t | About 28t | About 34.5t | About 34.5t | About 150t | |
Number of Containers | 1*40HQ | 1*40FR+1*40HQ+1*20 GP | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 25m*8m bulk cargo+8*40HQ | |
Noise (dB) | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 | |
Heating Materials | Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc. | ||||||
Condensing System | Vertical Condenser | φ426*3000 Single piece condensing area 7.58m2 | φ630*3600 Single piece condensing area 17.8m2 | φ630*3600 Single piece condensing area 17.8m2 | φ820*3600 Single piece condensing area 35.6m2 | φ820*3600 Single piece condensing area 35.6m2 | φ920*3200 2 sets of vertical condenser |
3-in-1 Condenser | 3000*2200*2250 Condensing area 17.51m2 | 5800*2260*2500 Condensing area 35.85m2 | 5800*2260*2500 Condensing area 35.85m2 | 8000*2260*2500 Condensing area 49.5m2 | 8000*2260*2500 Condensing area 49.5m2 |
Advantages of Beston Pyrolysis Equipment
All of Beston pyrolysis machines are equipped with safety devices, syn-gas recycling system, and dedusting system. These machines run safely in an environmental friendly way. Please see the advantages of each type.
Oil Output of Waste Pyrolysis in Turkey
The pyrolysis oil yield of plastics, tires, and sludge can vary depending on several factors, including the composition of the feedstock, the type of pyrolysis technology used, and the operating conditions of the pyrolysis plant.The quality of the oil can be influenced by the presence of impurities such as water, ash, and heavy metals, which can affect its usability as a fuel or feedstock for other industries. Beston pyrolysis machine will help you to solve these problems.
- Plastics: The pyrolysis oil yield of plastics can range from 18% to 85% depending on the type of plastic being processed.
- Tires: The pyrolysis oil yield of tires can range from 35% to 45%. However, the yield can be influenced by the quality and size of the tires being processed, as well as the pyrolysis technology used. The yield of carbon black and steel wire from tire pyrolysis can also vary depending on the type of tires being processed.
- Oil sludge: The pyrolysis oil yield of oil sludge depends on the composition of the oil sludge and the pyrolysis technology used. The yield of gas and solid residue can also vary depending on the type of oil sludge being processed. View the thermal desorption unit to know more information.
What Need to Focus on When Setting Up a Pyrolysis Project in Turkey?
If you are planning to set up a pyrolysis project in Turkey, here are some important factors that you need to consider:
- Regulations and permits: You need to ensure that your pyrolysis project complies with all relevant regulations and obtain the necessary permits from local authorities. This includes environmental regulations, waste management regulations, and health and safety regulations.
- Location: You need to carefully choose the location for your pyrolysis project. It should be in an area that is suitable for industrial activities and has access to utilities such as water, electricity, and gas. It should also be located away from residential areas and sensitive environmental areas.
- Feedstock: You need to ensure a reliable and consistent supply of feedstock for your pyrolysis project. This can include waste tires, plastic, or other types of waste materials. You also need to consider the transportation logistics for bringing the feedstock to your project site.
- Technology and equipment: You need to carefully select the pyrolysis technology and equipment that best suits your project needs. This includes factors such as the type of feedstock, processing capacity, and end products. You should also consider the reliability and performance of the equipment and ensure that it is compatible with local conditions.
- Market and end products: You need to have a clear understanding of the market demand for the end products of your pyrolysis project. This includes factors such as pricing, and potential buyers. You also need to consider the logistics and distribution channels for selling your end products.
- Financing and partnerships: You need to secure adequate financing for your pyrolysis system, which can include equity financing, debt financing, or government grants. You should also consider forming partnerships with other companies or organizations to share resources and expertise.
How Much Does It Cost to Set Up a Pyrolysis Plant in Turkey?
The cost of setting up a pyrolysis plant in Turkey can vary depending on several factors, including the size and capacity of the plant, the type of feedstock used, the technology and equipment used, and the location of the plant. Beston pyrolysis plant price ranges from $45000. It’s worth noting that these costs are only estimates and can vary widely based on the specific project requirements and other factors. Here are some approximate cost ranges for different types of pyrolysis plants in Turkey:
- Skid-mounted pyrolysis plant with a processing capacity of 1-3 tons per day can cost more than $45,000.
- Batch pyrolysis plant with a processing capacity of 4-10 tons per day can cost $67,000+.
- Semi-continuous pyrolysis plant with a processing capacity of 12-16 tons per day can cost $97,800+.
- Fully continuous pyrolysis plant with a processing capacity of more than 30-35 tons per day can cost more than $688,900.
What are Environmental Protection Requirements for Pyrolysis in Turkey?
Turkey has environmental protection requirements for pyrolysis equipment that must be followed to ensure that the equipment operates in an environmentally responsible manner. It’s important to consult with local authorities and industry experts to ensure that your pyrolysis equipment meets all environmental protection requirements in Turkey. Here are some of the main environmental protection requirements for pyrolysis equipment in Turkey:
- Meet Air Emissions Standards;
- Limit Noise Pollution;
- Avoid Water Pollution;
- Control Waste Management;
- Conduct Environmental Impact Assessment;
- Compliance with Local Regulations;
- Obtain Permits and Licenses.
Cooperate with Beston to Start Pyrolysis Business in Turkey!
Turkey has recognized the potential of pyrolysis as a solution to its growing waste management problem. The Turkish government has implemented a number of policies and regulations aimed at encouraging the development of the pyrolysis industry in the country. If you are interested in this machine, contact Beston to get the solutions and other informations. Follow Beston Linkedin to view the latest news.