Bamboo charcoal making machine adopts One Step Two Fire technology to make charcoal and byproducts (tar and wood vinegar) from bamboo. In order to achieve sustainable development, Beston machine fully utilizes bamboo waste and turns it into valuable fuel. It meets waste to energy requirements. Now, we offer two types – small & continuous. Some services are offered when you order this machine, for example, customized projects, long-term guarantees, regular call visits, maintenance.
Basic Parameter of Bamboo Charcoal Machine for Sale
|Model||BST-J12||BST-J18||BST-J40||BST-05 Pro (skid-mounted)||BST-10||BST-30||BST-50|
|Land for Equipment (L*W*H, Standard Configuration)||9m*6m*6m||12m*6m*7m||15m*18m*7m||10m*8m*3.9m||29m*15m*5m||30m*15m*8m||35m*18m*9m|
|Weight (Standard Configuration)||18T||22T||34T||15T||35T||35T||49T|
|Energy Consumption (Standard Configuration)||11kw/h||13.5kw/h||25kw/h||31kw/h||34.7kw/h||61.5kw/h||116kw/h|
|Working Method||Batch||Fully continuous|
|Feeding Requirement||/||Size: ≤20mm; moisture: ≤15%; strong liquidity|
|Structure||Horizontal rotation||Double barrel single hearth||Double barrel double hearth|
|Control Method||Control by buttons||Automatic control|
|Pressure||Micro negative pressure|
|Heating Material||Diesel, natural gas, heavy oil, biomass, etc.|
|Heating Method||Direct heating|
|Condenser||Circulating water cooling|
|Rotation Method||External gear rotation|
Advantages of Beston Bamboo Charcoal Making Machine
The portal one has the following advantages: Firstly, takes 7-10 working days to install. Secondly, there is no need for fundamental work when install this charcoal manufacturing plant. Thirdly, it is easy to operate. Fourthly, the budget is small.
The advantages of the continuous one are described as the following: 1. It has a continuous and fully sealed working process; 2. We provide various options for feeders, dischargers and some small parts; 3. It has a small influence on the environment.
For improving safety in the production process, we place a series of devices to monitor and control this machine.
- Workers monitor the pressure and temperature through several parameters and pressure gauges.
- In some key parts, there are pressure-relief valves.
- This type adopts three stages of water cooling dischargers on the production line. It will greatly reduce the cooling time and improve safety.
For small types, we arrange the delivery in 15-30 working days. And install it in 7-15 working days. For continuous types, Beston will ship them in 30-45 working days. Because there is a need to do some fundamental work before installing them. The whole establishment process needs 30-60 working days.
Beston offers a 1-year guarantee. Firstly, we will offer some wearing parts for free when shipping this machine. Secondly, it is available for us to dispatch engineers to help your project, including installment and training. Thirdly, we will give some call visits and technical support for investors.
Bamboo Charcoal Plants Over the World
Patent of Beston Continuous Bamboo Charcoal Making Equipment
One Step Two Fire is Beston’s exclusive technology patent adopted in biochar equipment. This technology has greatly strengthened carbonizing efficiency and improved resources utilization. One Step Two Fire refers to the self-sufficiency of the drying system and combustible system after heating the chamber. Waste gas will be cleaned by several procedures and enter into the reactor to burn. Besides, waste smoke with high temperatures will be introduced into the drying machine to reduce the extra water content. With this technology, the demand for fuel is small in this project.
Practicability of Bamboo to Charcoal Project
1. Wide bamboo sources. Asia, as the biggest exporting area of bamboo. The bamboo is widely distributed in Asia. Therefore, it is easy for Asian customers to get raw materials.
2. Utilization of waste bamboo. Due to wide application of bamboo, there are substantial things made of bamboo, like furniture, handcraft, fence, etc. This waste can be made into charcoal by this machine.
3. Bamboo charcoal and by-products (wood vinegar and tar) have wide application in Asia.
|Charcoal||Daily life||• widely used as the fuel of BBQ.|
|• used as the fuel in other industries.|
|Agriculture||• attach heavy metal to improve the quality of the soil.|
|Industry||• can be reprocessed into activated carbon.|
|• used for construction bricks with clay.|
|• widely used as fuel in industries such as steel and iron factories, ceramics, etc.|
|Biogas||Daily life||• widely used as fuel.|
|Agriculture||• greenhouse agriculture heating.|
|Industry||• used as fuel for heating or drying.|
|• can be used for the generator to get electricity.|
|Wood vinegar, tar||Industry||• the great materials in shipbuilding and paint industry.|
|• used as raw materials in chemical and medicine field.|
|Agriculture||• used as plant nutrition regulates auxin or insecticide.|
Benefits of Bamboo Charcoal Making Machine
|Return on Investment of BST-50 Wood Chips Carbonization Project in The Middle East Regin|
|Item||Details||Unit||Unit price/USD||Quantity||Amount/USD||Total amount||Remark|
|Fixed Investment Cost||Equipment||BST-50||Set||250000||1||250000|
|Transportation||From China to Destination Port||Set||90000||1||90000|
|From Port to Site||Set||5800||1||5800|
|Installation||Beston technician's salary||Day||100||50||5000|
|Round -trip airtickets||Ea||2420||2||4840|
|Local welder||Day||65||100||6500||Two welders are needed|
|Crane forklift etc.||Day||80||30||2400|
|Materials||Installation materials ready||Set||3500||1||3500||Foundation, pipe, etc.|
|License||/||Ea||2000||1||2000||Environmental, firefighting, etc.|
|Operating Cost||Raw materials||Wood chips||Ton||100||120||12000|
|End Products Price||Biochar||0.3||Ton||680||36||24480||30% of input|
|Wood vinegar||0.08||Ton||1280||9.6||12288||8% of input|
|Tar oil||0.02||Ton||450||2.4||1080||2% of input|
|Monthly Income||Working day||Day||25||580057.5|
|Yearly Income||Working day||Day||300||6960690|
Bamboo Charcoal Making Process in Bamboo Charcoal Making Plant
The requirement for bamboo size is no more than 2cm. The larger bamboo pieces need crushing by a crushing machine. The space size between bamboo pieces has a close relationship to the quality of bamboo biochar. Then, small bamboo pieces enter into the drying system. The excess water content will be removed.
Heat the chamber. After half hour later, screw automatic feeder pushes bamboo into carbonization reactor. If the temperature is over 350℃, the chemical change starts. The bamboo charcoal will be discharged on the same side.
When bamboo is changed into charcoal, there are waste gas and waste smoke in the reactor. The waste gas enters into the cyclone dust collector and two condensers by an induced draft fan. The two procedures guarantee the cleanness of combustible gas. Accordingly, the combustible gas is able to provide heat for the reactor instead of other fuel.
FAQs about Beston Bamboo Charcoal Making Machiner for Sale
What’s the Output Rate of Wood Vinegar and Tar?”If customers carbonize a ton of bamboo with 10% water, they can get 20kg-40kg tar and 40kg-80kg wood vinegar. They have a tight connection with water content.
Can Beston Improve Emission Quality?If your country has a high standard for waste smoke emission, Beston can add other processes to enhance the cleanness of waste smoke according to your situation.
How to Monitor the Temperature to Guarantee the Safety?Every set of bamboo charcoal making equipment has 4-6 points to monitor the temperature. All the data can be seen in the PLC.
How Long is Bamboo to Charcoal Process?Normally, the whole process takes 15-25 minutes. The intensity, water content, and requirement for charcoal quality will influence carbonizing time.