Bamboo charcoal making machine adopts One Step Two Fire technology to make charcoal and byproducts (tar and wood vinegar) from bamboo. In order to achieve sustainable development, Beston machine fully utilizes bamboo waste and turns it to valuable fuel. It meets waste to energy requirement. Now, we offer two types – small & continuous. Some services are offered when you order this machine, for example, customized project, long-term guarantee, regular call visit, maintenance.
Basic Parameter of Bamboo Charcoal Machine for Sale
|Continuous Model||BST-05||BST-10||BST-30||BST-50||Batch Model||BST-J12||BST-J18||BST-J40|
|Hourly Feeding Capacity||0.3-0.5 T/H||0.8-1 T/H||2.5-3 T/H||4.5-5 T/H||Hourly Feeding Capacity||12m³||18m³||40m³|
|Working Method||Continuous||Working Method||Batch|
|Raw Materials||• All kinds of biomass waste, such as sawdust, coconut shells, olive shells, palm shells, bamboo,etc.
• Civil sludge, municipal sludge, industrial sludge,etc
|Raw Materials||Raw Wood, Coconut Shell, Log|
|Reactor Size||Φ820||Φ1000||Φ1300||Φ1700||Reactor Size||Φ1900*4500||Φ1900*6600||Φ2800*7100|
|28m*11m*6m||33*13*7m||40*15*8m||50*16*10m||Cyclone Dust Removal system||1000*800*3500||1150*1000*3500||1460*1300*4080|
|Weight||28t||35t||45t||54t||Dust Removal Tower||1300*1300*4900||1800*1300*4900||1900*1900*5900|
|Operating Pressure||Light Negative Pressure||Land Field (Standard)||10*4.5*6m||10*4.5*6m||12*4.5*6m|
|Life Span||5-8 Years||Cooling Method||Natural & Cooling System|
Adcantabes of Bamboo Charcoal Making Machine
Portable & Contiuous Models – Two Options
Beston offers small and continuous models for investors. The first one has the following advantages: Firstly, take 7-10 workding days to install. Seconldy, there is no need for fundamental work when install this charcoal manufacturing plant. Thirdly, it is easy to operate. Fouthly, budget is small.
The advantages of second one are described as the followings: 1. It has continuous and full sealed working process. 2. We provide various options feeders, dischargers and some small parts. 3. It has small influence for the environment.
How to Guarantee Project Safety
For improving the safety in the production process, we place a series of device to monitor and control this machine. Firstly, workers monitor the pressure and temperature through parameter and pressure gauge. Secondly, in some key parts, there are pressure-relief valve. Thirdly, adopting cooling discharger on continuous machines will greatly reduce the cooling time and improve the safety.
Offer Quick Shipment and Installment
For small types, we can arrange shipment in 15-30 working days. And install it in 7-15 working days. For continuous types, Beston will ship them in 30-45 working days. Because there is a need to do some fundamental work before installing them. Normally, the whole establishment process needs 30-60 working days.
1-year Guarantee to Protect Investors’ Right
Beston offers 1-year guarantee. Firstly, we will offer some wearing parts for free when shipping this machine. Secondly, it is available for us to dispatch engineers to help your project, including installment and training. Thirdly, we will give some call visit and technical support for investors.
Bamboo Charcoal Plant in Ghana & Brazil
Patent of Beston Continuous Bamboo Charcoal Making Equipment
One Step Two Fire
One Step Two Fire is Beston’s exclusive technology patent adopted in biochar equipment. This technology has greatly strengthened carbonizing efficiency and improved resources utilization. One Step Two Fire refers to self-sufficiency of drying system and combustible system after heat the chamber. Waste gas will be cleaned by several procedures and enter into reactor to burn. Besides, waste smoke with high temperature will be introduced into drying machine to reduce the extra water content. With this technology, the demand for fuel is small in this project.
Practicability of Bamboo to Charcoal Project
1. Wide bamboo sources. Asia, as the biggest exporting area of bamboo. The bamboo is widely distributed in Asia. Therefore, it is easy for Asian customers to get raw materials.
2. Utilization of waste bamboo. Due to wide application of bamboo, there are a substantial things made of bamboo, like furniture, handcraft, fence, etc. These waste can be made into charcoal by this machine.
3. Bamboo charcoal and by-products (wood vinegar and tar) have wide application in Asia.
|Charcoal||Daily life||• widely used as the fuel of BBQ.|
|• used as the fuel in other industries.|
|Agriculture||• attach heavy metal to improve the quality of the soil.|
|Industry||• can be reprocessed into activated carbon.|
|• used for construction bricks with clay.|
|• widely used as fuel in industries such as steel and iron factories, ceramics, etc.|
|Biogas||Daily life||• widely used as fuel.|
|Agriculture||• greenhouse agriculture heating.|
|Industry||• used as fuel for heating or drying.|
|• can be used for the generator to get electricity.|
|Wood vinegar, tar||Industry||• the great materials in shipbuilding and paint industry.|
|• used as raw materials in chemical and medicine field.|
|Agriculture||• used as plant nutrition regulates auxin or insecticide.|
Benefits of Bamboo Charcoal Making Machine
|Item||Cost Per Unit (USD)||Total|
|Fuel||100||m3 Natural gas||0.45||45||USD|
|Tax||Free from tax for Environmental Protection Project||0||USD|
|Total Gross Profit||17520||USD|
|Daily Profit: 17520-5900||11620||USD|
|Monthly (25 working days)||20175||USD|
|Annual (10 Months)||201750||USD|
Bamboo Charcoal Making Process in Bamboo Charcoal Making Plant
▪ Before Feeding
The requirement for bamboo size is no more than 2cm. The larger bamboo pieces need crushing by crushing machine. The space size between bamboo pieces has a close relationship to the quality of bamboo biochar. Then, small bamboo pieces enters into drying system. The excess water content will be removed.
▪ Bamboo to Charcoal Process
Heat the chamber. After half hour later, screw automatic feeder pushes bamboo into carbonization reactor. If the temperature is over 350℃, the chemical change starts. The bamboo charcoal will be discharged at same side.
▪ Combustible Gas System
When bamboo is changed into charcoal, there are waste gas and waste smoke in the reactor. The waste gas enters into cyclone dust collector and two condensers by induced draft fan. The two procedures guarantee the cleanness of combustible gas. Accordingly, the combustible gas is able to provide heat for the reactor instead of other fuel.
1. What’s the Output Rate of Wood Vinegar and Tar?
If customers carbonize a ton of bamboo with 10% water, they can get 20kg-40kg tar and 40kg-80kg wood vinegar. They have tight connection with water content.
2. Can Beston Improve Emission Quality?
If your country has high standard for waste smoke emission, Beston can add other processes to enhance the cleanness of waste smoke according to your situation.
3. How to Monitor the Temperature to Guarantee the Safety?
Every set of bamboo charcoal making equipment has 4-6 points to monitor the temperature. All the data can be saw in the PLC.
4. How Long is Bamboo to Charcoal Process?
Normally, the whole process takes 15-25 minutes. The intensity, water content, and requirement for charcoal quality will influence carbonizing time.