Bamboo Charcoal Making Machine

WASTE TO CHARCOAL PRODUCTION

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Bamboo Charcoal Making Machine

In the pursuit of sustainable resource utilization, bamboo charcoal making machine has become a beacon of innovation. By efficiently converting bamboo biomass into valuable charcoal products, it provides a practical solution to the challenges of waste management. Its waste-to-wealth production model has the potential to transform the bamboo industry. This also paves the way for a more sustainable future. The efficient, clean, and safe production method of Beston bamboo charcoal machine makes it an investment choice for more and more recyclers.

Beston Bamboo Charcoal Machine with Advanced Technology
Beston Bamboo Charcoal Machine with Advanced Technology

The Main Source of Waste Bamboo

Bamboo’s planting area continues to expand around the world due to its fast growth, toughness, and durability. However, the booming development of the bamboo industry has also brought about a series of management problems of waste bamboo. The following are the main sources of waste bamboo:

Cultivation of Bamboo

  • Bamboo Forest Management: This process includes thinning, shaping, weeding, etc.  These activities form bamboo branches, small bamboo, and diseased bamboo.
  • Natural Activities: Natural disasters such as wind disasters, snow disasters, and insect disasters can cause bamboo forests to break and die, producing a large amount of waste bamboo.
01

Processing of Bamboo Material

  • Processing Waste: During the bamboo processing process, waste bamboo materials such as bamboo ends, bamboo joints, and bamboo chips will be produced.
  • Substandard Quality Bamboo: Bamboo that has quality problems such as wormholes, cracks, mildew, etc. during processing is considered waste bamboo.
02

Production of Bamboo Products

  • Production Waste: They mainly include leftovers from bamboo product processing. In addition, bamboo products with quality problems will be regarded as production waste.
  • End-of-Life Bamboo Products: Bamboo products have a limited service life. People will eventually discard these products.
03
Waste Bamboo Branch
Branches of Bamboo
Waste Bamboo Knots
Knots of Bamboo
Waste Bamboo Chips
Chips of Bamboo
Waste Bamboo Product
Used Bamboo Product

Understand Pyrolysis of Bamboo

Pyrolysis is the process of decomposing organic matter into gas, liquid, and solid products at high temperatures. Bamboo is mainly composed of cellulose, hemicellulose, and lignin. These organic substances will undergo multiple stages of material changes during the biomass pyrolysis process:

Gas Substances Formation

They are mainly composed of volatile organic substances in biomass, including methane, ethylene, carbon monoxide, etc. The generation of gaseous substances mainly occurs during the dehydration and demethylation stages of bamboo.

Liquid Substances Formation

The aromatic compounds in bamboo undergo processes such as dehydrogenation, condensation, and hydrogenation to form tar and wood vinegar. They are complex liquid products containing organic acids, phenolic compounds, etc.

Solid Substances Sormation

Bamboo undergoes a carbonization reaction in a high-temperature and micro-oxygen environment. During this process, the carbonaceous substances in the carbonized bamboo continue to aggregate and form bamboo charcoal with a stable structure.

Bamboo to Charcoal through Pyrolysis Technology

Advantages of Using Bamboo to Make Charcoal

Growth of Bamboo
Growth of Bamboo

Short Growth Cycle

Bamboo grows extremely fast. Therefore, compared to the pyrolysis of wood, raw materials can be obtained more quickly through bamboo pyrolysis. Bamboo’s short growth cycle means that sustainable production of bamboo charcoal can occur more quickly. At the same time, this does not put a strain on the environment through over-harvesting.

01
Structure of Bamboo Fiber
Structure of Bamboo Fiber

Strong Fiber Structure

Bamboo is rich in lignin, cellulose, and hardened substances. This structure makes the material structure of charcoal more stable after the pyrolysis of bamboo. In particular, bamboo charcoal has excellent mechanical strength and pore structure. These properties are crucial for carbon sequestration applications of bamboo charcoal.

High-quality Bamboo Charcoal
High-quality Bamboo Charcoal

High Carbon&Low Ash Content

This makes bamboo charcoal excellent in terms of combustion performance. High carbon content means higher calorific value, which can provide longer-lasting and more efficient heat energy output. Meanwhile, low ash content means less ash during the combustion process. This reduces the workload of cleanup and also reduces pollution to the environment.

03

Usages of End Products from Bamboo Pyrolysis

End Products Area Usages
Bamboo Charcoal Uses Daily life • processed into bamboo charcoal briquettes as the fuel for BBQ/hookah
• used as the fuel for daily heating
Agriculture • improve soil water retention/aeration/pH and microbial activity
• used as a feed additive for poultry and livestock
• used as raw material for soil carbon sequestration
Industry • can be reprocessed into activated carbon.
• used for the construction of bricks with clay.
• used as a reducing agent in metal smelting
Combustible Gas Uses Daily life • widely used as fuel
Agriculture • greenhouse agriculture heating.
Industry • reused as fuel for heating bamboo charcoal machine
• can be used for the generator to get electricity
Bamboo Vinegar&Tar Uses Industry • great materials in the shipbuilding and paint industry
• used as raw materials in the chemical and medicine field
Agriculture • used as plant nutrition regulates auxin or insecticide
Bamboo Charcoal Powder
Bamboo Charcoal Powder
Combustible Gas
Combustible Gas
Wood vinegar
Bamboo Vinegar
Tar
Tar

What is Bamboo Charcoal Making Machine

Bamboo charcoal machine is an equipment that realizes highly automated production of bamboo charcoal. The entire production line can include bamboo crushing, drying, and pyrolysis. In addition, the bamboo charcoal combustible gas, wood vinegar, and tar produced by the machine have corresponding facilities for collection. Not only that, the exhaust gas and wastewater generated by the entire production system will also be discharged after meeting standards. Beston Group’s charcoal making machine has a rich product system, including skid-mounted, batch, and continuous equipment.

Batch Bamboo to Charcoal Machine
Batch Bamboo to Charcoal Machine
Skid mounted Bamboo to Charcoal Machine
Skid mounted Bamboo to Charcoal Machine
Fully Continuous Bamboo to Charcoal Machine
Fully Continuous Bamboo to Charcoal Machine

7 Models of Bamboo Charcoal Machine for Sale

ModelBST-J12BST-J18BST-J40BST-05 Pro (skid-mounted)BST-10BST-30BST-50
Input Capacity12m³/batch18m³/batch40m³/batch0.3-0.5m³/h2-4m³/h7-9m³/h10-15m³/h
Reactor Sizeφ1900mm*L4500mmφ1900mm*L6600mmφ2800mm*L7100mmφ830mm*L5500mmφ1300mm*L14051mmφ1700mm*L14180mmφ2000mm*L14260mm
Land for Equipment (L*W*H, Standard Configuration)9m*6m*6m12m*6m*7m15m*18m*7m10m*8m*3.9m29m*15m*5m30m*15m*8m35m*18m*9m
Weight (Standard Configuration)18T22T34T15T35T35T49T
Energy Consumption (Standard Configuration)11kw/h13.5kw/h25kw/h31kw/h34.7kw/h61.5kw/h116kw/h
Working MethodBatchFully continuous
Feeding Requirement/Size: ≤20mm; moisture: ≤15%; strong liquidity
StructureHorizontal rotationDouble barrel single hearthDouble barrel double hearth
Speed0-2RPM1-9RPM
Control MethodControl by buttonsPLC control
Reactor MaterialQ245RQ245+310S
PressureMicro negative pressure
Heating MaterialDiesel, natural gas, heavy oil, biomass, etc.
Heating MethodDirect heating
Noise (dB)≤80
CondenserCirculating water cooling
Rotation MethodExternal gear rotation

Workflow of Bamboo Charcoal Making Machine

Before Feeding

The requirement for bamboo size is no more than 2cm. The larger bamboo pieces need crushing by a crushing machine. The space size between bamboo pieces has a close relationship to the quality of bamboo charcoal. Then, small bamboo pieces enter into the drying system. The excess water content will be removed.

Bamboo to Charcoal Process

Heat the chamber. Half an hour later, the screw automatic feeder pushes the bamboo into carbonization reactor. If the temperature is over 350℃, the chemical change starts. The bamboo charcoal will be discharged on the same side.

Combustible Gas System

When bamboo is changed into charcoal, there is waste gas and waste smoke in the reactor. The waste gas enters into the cyclone dust collector and two condensers by an induced draft fan. The two procedures guarantee the cleanness of combustible gas. Accordingly, the combustible gas can provide heat for the reactor instead of other fuel.


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State-of-the-Art Innovations in Beston Bamboo Charcoal Machine

Efficient Reactor Structure

Beston bamboo charcoal kiln adopts main and auxiliary furnace design and multi-stage thermal structure. The inner cylinder realizes bamboo drying. Meanwhile, the outer cylinder achieves bamboo pyrolysis. As a result, the double-cylinder structure improves the pyrolysis environment. Thus, this makes the thermal efficiency higher. Compared with the single-layer external heating structure, this reactor design more than doubles the heat utilization rate.

01

Adoption of Eco-friendly Facilities

  • Three-layer activated carbon and ceramic ring adsorption dust removal system reduce dust pollution;
  • The automatic water-cooled discharge system ensures that bamboo charcoal does not come into contact with flue gas. Thus, this achieves a clean discharge;
  • Beston Group provides options for high-end exhaust gas treatment systems. The exhaust gas treated by this system can meet EU standards.
02

Safety Guaranteed Design

  • The entire system adopts a multi-channel sealing design. Therefore, the air tightness of the equipment is reliable.
  • The rear end of the equipment and combustible gas pipelines are equipped with explosion-proof devices. This ensures safe operation.
  • PLC electrical cabinet has an alarm device. There will be an alarm in case of electrical failure. This enables quick troubleshooting of security risks.
03
Parts Assembly Diagram of Continuous Bamboo Charcoal Equipment
Parts Assembly Diagram of Continuous Bamboo Charcoal Equipment

Investment Advantages of Bamboo Charcoal Making Machine

Boost Local Economy

Boost Local Economy

As a cutting-edge waste recycling project, bamboo charcoal machine for sale can provide jobs in every aspect. They include recycling waste bamboo, operating & maintaining equipment, consulting on charcoal production projects, developing bamboo charcoal sales markets, etc. Both can create employment opportunities and promote economic development in the project location.

01

Promote Sustainable Transiton

Promote Sustainable Transition

Investing in bamboo biochar machine can promote the sustainable transformation of enterprises related to bamboo cultivation and processing. By developing a product line from waste bamboo to charcoal, these companies can achieve sustainable recycling of waste. This not only reduces environmental burden but also reflects social responsibility.

02

Policy Support

Policy Support

The government may provide policy support such as financial subsidies, tax incentives, and income incentives. Thus, this encourages and promotes the development of the waste bamboo recycling industry. Therefore, this increases the investment attractiveness and return potential of the machine.

03

ROI Analysis of Beston Bamboo Charcoal Machine for Sale

Return on Investment of BST-30 Bamboo Pyrolysis Project in Asia
IntroductionAccording to the market data of Asia, the estimated ROI report, the various expenses are as follows:
ItemDetailsUnitUnit price/USDQuantityAmount/USDTotal amount Remark
Fixed Investment CostEquipment BST-30 bamboo charcoal machineSet177908.00 1.00 177908BST-30 standard, not include dryer and shredder, boiler steel
Transportation From China to customer portSet7350.00 1.00 73505*40 HQ
From port to production siteSet500.00 1.00 500
Customs tax15%Set26686.21.00 26686.2
InstallationBeston technician's salaryDay150.00 50.00 7500
Round -trip airticketsEa800.00 2.00 1600
VisaEa350.00 1.00 350
Local welderDay10.00 50.00 5002 welders are needed
Local plumberDay10.00 50.00 500
Local laborDay10.00 50.00 500
Crane forkliftDay35.00 50.00 1750
MaterialsInstallation materials readySet2500.00 1.00 2500Foundation, pipe, etc.
LicenseEa1.00 Environmental, firefighting, etc.
Workshop50080.00 500.00 40000
Electricity installation feefor installation of electricity for 100kw120000.00 20000.00 20000.00
287644.2
Operating CostRaw materialsbambooTon55.00 72.00 3960
Water/1.00 19.20 19.20.8-1.5m³/h, 460m³/month
Electricity/KWH0.05 59.00 2.9559kw is total power, in fact, it just take 70% consumption
FuelLPGKG1.30 109.00 141.7600,000 kcal LPG burner, preheat for 1-1.5 hours
Labor/People8.00 4.00 32
Maintenance/Day60.00 1.00 60
Depreciation 8 yearsDay61.00 1.00 61
Tax5%0.00
4276.85
End Products PriceBiochar-60% fixed carbon30%Ton37021.6799230% of input
7992
Daily Income3715.15
Monthly IncomeWorking dayDay2592878.75
Yearly IncomeWorking dayDay3001114545

Successful Cases of Beston Charcoal Making Projects Worldwide

Beston Group helps global customers establish bamboo charcoal production projects. Excellent equipment and comprehensive services allow more and more customers to become our partners. In addition to bamboo, Beston Group also provides recycling solutions for wood, coconut shells, rice husks, palm kernel shells, and other biomass. Here are some successful cases for your reference.

Let Beston Group be Your Solution Provider!

Investing in a Beston bamboo charcoal making machine is a profitable waste utilization project. It converts low-value waste into high-value products. In addition, the advanced design of the machine ensures the long-term and stable progress of the project. If you already have preliminary plans to invest in a bamboo charcoal production project, please contact Beston Group with your needs. Our professional team will further discuss the project details with you and provide an integrated solution.

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