With the ban on plastic products in many countries, investing in a pulp molding machine will be promising. Pulp molding technology uses recyclable natural pulp as raw material. Thus, pulp products are eco-friendly. As a result, pulp molding product becomes a sustainable alternative to plastic. As a professional pulp molding machine manufacturer, Beston Group has always been committed to providing advanced production solutions to meet the growing needs of customers.
Understand Pulp Molding Machine
Pulp molding machine recycles waste paper and biomass fibers into various pulp products. The entire production process typically includes preprocessing of raw materials, preparation of pulp, molding of pulp products, and drying of end products. The equipment can produce a variety of pulp products, including egg trays, egg cartons, coffee cup trays, seedling trays, medical consumables, industrial packaging, creative products, etc. Due to their uses and processing standards, pulp products have different production requirements. Beston Group offers comprehensive pulp molding production lines. They can match the production of corresponding pulp products.
Apply Pulp Molding Equipment for Pulp Tray Production
Paper pulp tray is often used to package eggs or other fragile items. Simpler pulp materials are used to produce this product, such as waste paper packaging, waste paper printed matter, recycled pulp trays, etc. The pulp tray production line adopts fully automatic production technology. Additionally, it comes with a metal drying line. This enables highly efficient production. Taking the egg tray machine as an example, the machine can achieve a wet tray output of 2500-9000pcs/h. After about 20 minutes of metal drying on the wet tray, the final product tray can be obtained. The following is the specific information about the pulp tray production line.
Medium-scale Type
4-side Series
Medium-scale pulp moulding machine for sale (BTF4-4) has 4 sides of templates.
- It has 16 molds.
- The ranges of their capacity are from 2500 to 3000 pieces per hour to make egg trays, egg cartons, and other paper trays.
- With the capacity increasing, we suggest a metal-conveyor dryer for customers to improve automation level.
Large-scale Pulp Moulded Plant
8-side Series
Automatic machine(BTF4-8, BTF5-8, BTF6-8, BTF8-8) has 8 sides of templates.
- These types have 32, 40, 48, and 64 molds respectively.
- These automatic egg tray machines all have a large capacity to make paper trays from 4000-9000 pieces/h.
- The metal drying system is a quick and economical way to dry these paper trays.
| Model | BTF1-3 | BTF1-4 | BTF3-4 | BTF4-4 | BTF4-8 | BTF5-8 | BTF6-8 | BTF8-8 | |
| Capacity | 800-1000pcs/h | 1200-1500pcs/h | 1800-2200pcs/h | 2500-3000pcs/h | 4000-5000pcs/h | 5000-6000pcs/h | 6000-7000pcs/h | 8000-9000pcs/h | |
| Forming Mould Quantity | 3 | 4 | 12 | 16 | 32 | 40 | 48 | 64 | |
| Total Power | 32kw | 36-60kw | 55-74kw | 58-88kw | 127-144kw | 153-190kw | 226-239kw | 374.2 | |
| Electricity Consumption | 23.1kw/h | 29.4kw/h | 37.59kw/h | 57.4kw/h | 89kw/h | 113kw/h | 156kw/h | 260.4kw/h | |
| Staffing Demand | 3-5 | 4-6 | 4-6 | 4-6 | 4-6 | 5-7 | 6-8 | 6-8 | |
| Material Consumption | Paper | 85kg/h | 102kg/h | 170kg/h | 212kg/h | 298kg/h | 425kg/h | 520kg/h | 640kg/h |
| Water | 195kg/h | 235kg/h | 391kg/h | 488kg/h | 685kg/h | 977kg/h | 1196kg/h | 1472kg/h | |
| Fuel Consumption (Multi-layer Metal Drying) | Natural Gas | 25-35m³ | 30-40m³ | 35-45m³ | 48-58m³ | 60-70m³ | 75-85m³ | 90-100m³ | 120-130m³ |
| Diesel | 20-30kg | 23-33kg | 27-37kg | 40-50kg | 48-58kg | 60-70kg | 67-77kg | 90-100kg | |
Working Process
End Products
Apply Paper Pulp Molding Machine for Pulp Tableware Production
Pulp tableware needs to meet food-grade standards. Therefore, it has higher requirements for pulping raw materials. The raw materials for the production of pulp tableware are pulp board and fiber biomass, such as bagasse, bamboo, wood chips, etc. These materials make the slurry more delicate and clean. In addition, pulp tableware production is a food-grade product processing. Hence, the production line adopts a closed and dust-free operating environment. Currently, Beston Group provides tableware pulp molding machinery in two production modes: semi-automatic and fully automatic. Specific device information follows.
Model & Parameters
Compared with semi-automatic equipment, fully automatic equipment adds a multi-joint robotic arm and trimmer machine to the molding system. Therefore, different degrees of automation affect the output of pulp tableware. Additionally, there are differences in the case design of the two devices. The casing of the fully automatic equipment adopts a high-end configuration solution. Below are the specific models and parameters for your reference.
Note: If you want to produce pulp tableware from fibrous biomass, the production line needs to adopt a raw material pretreatment system.
| Name | Model | Capacity（23h） | Equipment Size | Weight | Tableware Height | Hot-press Pressure | Worker | Trimming |
| Semi-automatic Tabeware Machine | BCB-950 | 300-400kg | 4100*1200*2800 | 11T | 80-100mm | 40T | 1 | |
| Automatic Tabeware Machine | BCB-950s | 600-800kg | 5400*2500*2800 | 16T | 80-100mm | 40T | 0 | 100T |
Working Process
End Products
Apply Pulp Molding Machine for Pulp Industrial Packaging Production
Pulp industrial packaging can be used for the external protection of a variety of products, such as electronic products, tools, cosmetics, and wine bottles. In addition, this product can also be used in the production of medical-related and cultural-related products. Not only that, the sophistication of pulp packaging awakens the selection of raw materials. Waste paper is used for rough processing. Meanwhile, pulp boards are used for fine processing. Beston pulp industrial packaging machine is equipped with custom molds to accommodate complex packaging formats.
Model & Parameters
We offer pulp molding production lines in both single-station and double-station production modes. In particular, we provide a single-station large template production line for metal drying. This can greatly improve the overall production efficiency of pulp products. If you are interested, please feel free to inquire. The following are the parameters of the standard configuration of the pulp industrial packaging production line.
| Model | Mould Template Size | Capacity（24h） | Equipment size | weight | Final Trays height(Max.) | Power | Labor needed |
| BGB-2 | 600*800 | 14400（Mould Template）station | 2800*2200*3800 | 1.8T | 75mm | 500w | 1 |
| BGB-1 | 600*800 | 7200（Mould Template）station | 1300*2200*3800 | 1T | 75mm | 500w | 1 |
Working Process
End Products
Advantages of Pulp Molding Machine for Sale
Customized Mold
- Shape: suitable for many types of pulp products;
- Material: plastic/aluminum/copper/steel molds to meet different production needs;
- Manufacturing Process: casting mold for rough processing, CNC mold for precision processing.
Quality Guarantee
- Machined parts are made using CNC machining techniques.
- The important transmission material is made of customized special steel.
- All production links, including blanking, welding, assembly, polishing painting, etc., undergo strict quality inspection.
Low-energy Consumption
• Screw air pressor is energy-efficient. (optional)
• The circulation fan of the metal dryer increases the internal circulation air volume while reducing energy consumption.
• Double vacuum spiral pressurization is our patent. It uses less power to achieve higher vacuum pressure.
Is Investment in Pulp Molding Equipment Profitable?
For investors, whether pulp molding machine is profitable is a crucial question. Our answer is: Yes! In the current critical stage of the transformation of various industries towards sustainability, pulp molded products have considerable market prospects. Not only that, the high-quality final products produced by our advanced equipment can bring higher economic value. The return on investment period varies for different equipment types and models. The following will take BTF5-8 egg tray machine cost as an example to conduct an investment return analysis.
| Return on Investment of BTF5-8 Egg Tray Production Project | ||||||||
| Intruction | According to the market data of European market, the estimated ROI report, the varous expenses are as follows: | |||||||
| Fixed Investment Cost | Item | Details | Unit | Unit Price/USD | Quantity | Amount/USD | Total Amount | Remark |
| Equipment | BTF5-8 | Set | 150, 500.00 | 1.00 | 150, 500.00 | |||
| Transportation | From China to Destination Port | Set | 44, 000.00 | 1.00 | 44, 000.00 | |||
| From Port to Site | Set | 1, 600.00 | 1.00 | 1, 600.00 | ||||
| Custom Tax | 15% | Set | 29, 175.00 | 1.00 | 29175.00 | |||
| Installation | Beston Technican's Salary | Day | 350.00 | 15.00 | 5, 250.00 | |||
| Round-trip Air Tickets | Ea | 2, 500.00 | 2.00 | 5, 000.00 | ||||
| Visa | Ea | 350.00 | 1.00 | 350.00 | ||||
| Local Welder | Day | 120.00 | 40.00 | 4, 800.00 | ||||
| Local Plumber | Day | 120.00 | 40.00 | 4, 800.00 | ||||
| Local Labor | Day | 108.00 | 60.00 | 6, 480.00 | ||||
| Crane Forklift | Day | 160.00 | 10.00 | 1, 600.00 | ||||
| Materials | Installation materials ready | Set | 2, 000.00 | 1.00 | 2, 000.00 | Foundation, pipe, etc. | ||
| License | / | Ea | 0.00 | 1.00 | 0.00 | Environmental, firefighting, etc. | ||
| Workshop | 1000.00 | ㎡ | 380.00 | 1000.00 | 38, 0000.00 | Rent in rural area | ||
| US$: 635,555.00 | ||||||||
| Opretating Cost | Raw Materials | Waste Paper | Ton | 0.00 | 9.56 | 0.00 | 22.5 hours per day working | |
| Water | / | m³ | 0.32 | 28.69 | 9.18 | |||
| Electricity | / | KWH | 0.08 | 2787.75 | 209.08 | 22.5H | ||
| Fuel | Natural Gas | m³ | 0.37 | 1485.00 | 549.45 | |||
| Labor | / | People | 108.00 | 4.00 | 432.00 | |||
| Maintenance | / | Day | 5.00 | 1.00 | 5.00 | |||
| Depreciation | 8 Years | Day | 264.81 | 1.00 | 264.81 | |||
| Tax | 5% | 0.00 | ||||||
| US$: 1, 469.53 | ||||||||
| End Product Price | Egg Trays | 5000 pieces per hour | Pieces | 0.00 | 112, 50.00 | 5, 625.00 | ||
| Subcidy | / | Ton | 0.00 | 0.00 | 0.00 | |||
| US$: 5, 625.00 | ||||||||
| Daily Income | US$: 4, 155.47 | |||||||
| Monthly Income | Working Day | Day | 25.00 | US$: 103, 886.83 | ||||
| Yearly Income | Working Day | Day | 300.00 | US$: 1, 246, 642.01 | ||||
Beston Group Achieves Long-term Success for Our Customers.
Beston Group always regards customers’ requirements as the first principle. Accordingly, we have received high appreciation from customers in over 30 countries, like Syria, Brazil, Egypt, Morocco, Chile, Zambia, Seychelles, Tanzania, Algeria, India, the Philippines, Ghana, Namibia, Nigeria, etc. We form two-way partnerships with our customers. On the one hand, customers can visit Beston Group’s factories and companies to build trust in our strength. On the other hand, the technical team of Beston visits customers’ project sites for layout and configuration optimization. In addition, the installation team goes to the production site to provide installation guidance and operational training. This partnership positions Beston for the long-term success of its customers. Here are some success cases.
Partner With Beston Group
Beston pulp molding machine for sale is an excellent choice for a sustainable investment. The machine not only makes profits for investors, but also reflects environmental responsibility. Thus, this enhances the market competitiveness of investors. If you are still hesitating about choosing a manufacturer, just choose Beston Group. We provides competitive product system and a full range of services to customers. To view more project information, please visit our Facebook.
