Plastic Pyrolysis Plant

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plastic pyrolysis products

Plastic Pyrolysis Plant

Plastic pyrolysis plant is used to process various waste plastics. Nowadays, waste plastics are increasingly harmful to the environment. Many customers are looking for a suitable solution to dispose of waste plastics. Beston provides waste plastic recycling solutions and plastic pyrolysis equipment. Beston pyrolysis plants have many types, including modular skid-mounted plants, tranditional batch pyrolysis plants, and large-capacity continuous pyrolysis plants. If you are interested in Beston equipment, please contact Beston as soon as possible.

Beston Plastic Pyrolysis Plant for Sale
Beston Plastic Pyrolysis Plant for Sale

Raw Materials Applied in Plastic Pyrolysis

There are many types of plastics that can be recycled by Beston pyrolysis equipment, including woven bags, acrylic, packaging bags, disposable cups, freezer food bags, cotton swabs, and so on.

Besides, the plastic can also be divided into HDPE, LDPE, PP, PS, and others.

Note: Similar chlorine and oxygen-containing plastics such as PVC and PET are not recommended for disposal.

Plastic Waste

Plastic Pyrolysis Plant for Sale

Beston offers five models of plastic pyrolysis equipment. These five types have different processing capacity, feeding method, discharging method and de-dusting system. In addition, plastic pyrolysis is prone to clogging of the system by wax oil. So, customers could choose the optional system – catalytic tower system according to their own situation. Please see device details.

Parameter of Plastic Pyrolysis Machine

ModelBLJ-3BLJ-6BLJ-10BLL-16BLL-30
Capacity1-3t/d4-6t/d8-10t/d12-16t/d30-35t/d
Working ProcessBatchBatchBatchSemi-continuousFully continuous
Reactor Sizeφ1400*4900mmφ2200*6000mmφ2600*6600mmφ2800*7100mmφ1800*18500mm
Reactor MaterialQ245RQ245RQ245RQ245R310S stainless steel
Drive System350 reducer+4kw drive motor400 reducer+5.5kw drive motor400 reducer+5.5kw drive motor500 reducer+7.5kw drive motorZQH650-50 reducer+15kw frequency conversion motor
Land (L*W*H)18m*4.2m*6m30m*12m*8m30m*13m*8m33m*13m*8m70m*20m*10m
Power16.65kw37.85kw44.3kw55.6kw256kw
Burner2*200,000 kcal2*300,000 kcal2*300,000 kcal2*400,000 kcal2.5 million kcal per set
Total Weight of Shipped MaterialsAbout 18tAbout 24.5tAbout 28tAbout 34.5tAbout 150t
Number of Containers1*40HQ1*40FR+1*40HQ+1*20 GP1*40FR+2*40HQ1*40FR+2*40HQ25m*8m bulk cargo+8*40HQ
Noise (dB)≤60≤60≤60≤60≤60
Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing SystemVertical Condenserφ426*3000
Single piece condensing area
7.58m2
φ630*3600
Single piece condensing area
17.8m2
φ630*3600
Single piece condensing area
17.8m2
φ820*3600
Single piece condensing area
35.6m2
φ920*3200
2 sets of vertical condenser
3-in-1 Condenser3000*2200*2250
Condensing area
17.51m2
5800*2260*2500
Condensing area
35.85m2
5800*2260*2500
Condensing area
35.85m2
8000*2260*2500
Condensing area
49.5m2

Skid-mounted Type & Batch Type & Semi-continuous Type & Continuous Type

Type Skid-mounted Type Batch Type Semi-continuous Type Continuous Type
Model BLJ-3 BLJ-6 & BLJ-10 BLL-16 BLL-30
Capacity 0.5-1T/D 2-5T/D 6-8T/D 0.83-1.25T/H
Working Period 16-18h 17-23h 16h 5days*24hours
Feeding Manual Manual Automatic Automatic
Discharging Manual Manual Automatic Automatic
Production Cycle 30 working days 40 working days 40 working days 60 working days
Installation Cycle 30 working days 40 working days 40 working days 45 working days
Semi-continuous Plastic Pyrolysis Plant
Semi-continuous Plastic Pyrolysis Plant for Sale – BLL-16

Video of Waste Plastic Pyrolysis Plant

Beston provides 3D plastic pyrolysis videos. The entire pyrolysis system and the pyrolysis process are clearly understood. Please watch the following video.

What is Plastic Pyrolysis Process?

Materials Reprocessing

Determine that the size and moisture of the plastic meet the feeding requirements. Customers could pack the plastic into blocks. This step can improve the efficiency of the pyrolysis process and the quality of the plastic pyrolysis oil. This preprocessing step is configured according to the customer’s needs.

Plastic Pyrolysis

Transfer the plastic to the main plastic pyrolysis furnace. Preheat main furnace. After the temperature reaches 280 degrees, the chemical and physical reactions of plastic pyrolysis begins. Pyrolysis oil and carbon black are continuously produced.

Syn-gas Recycling

The recoverable syn-gas in the main pyrolysis furnace will go through a water seal and condensing system. The purified combustible gas can be used to heat the main combustion chamber. This step will help customers to save fuel. The syn-gas could be collected separately for other purposes.

De-dusting System

The waste smoke in the main plastic pyrolysis reactor reaches the EU emission standard after being treated by the atomizing tower and the condenser.

What is Plastic Pyrolysis Process

Application Solutions of Plastic Pyrolysis Oil for Making Benefits

Plastic pyrolysis oil is widely used in industry and shipbuilding. It can be used as an alternative fuel for factories/ships. Now 30+ customers have contacted Beston to assist them with plastic recycling solutions. And the final plastic pyrolysis oil is used in cement plants. Plastic pyrolysis oil can be used in the following factories:

Cement Factory/Brick Factory/Boiler Factory/Ceramic Factory/Power Plant/Other Factories.

Plastic Pyrolysis Oil Used for Cement Factory
Plastic Pyrolysis Oil Used for Cement/Brick/Boiler/Ceramic/Power Plant and Other Factories

Plastic Pyrolysis Oil Rate

There are many types of plastics that are recycled today. Different types of plastics have different oil yields after plastic pyrolysis. Here, Beston provides a table for reference only.

Plastic Pyrolysis Oil Rate

Comparison of Plastic Pyrolysis Oil Quality

Beston plastic pyrolysis equipment can be equipped with a catalytic system. This equipment can solve the problem of excessive plastic wax oil content. The following pictures are the plastic pyrolysis oil without applying this system and after adopting this system. Moreover, The consistency of the plastic composition has an impact on the quality of the plastic oil.

Comparison of Plastic Pyrolysis Oil
Comparison of Plastic Pyrolysis Oil
Plastic Pyrolysis Oil
Plastic Pyrolysis Oil After Processing Different Kinds of Plastic

Beston Plastic Pyrolysis Machines to 80+ Countries

Beston pyrolysis equipment has been shipped to more than 80 countries. These countries include Morocco, South Korea, Bangladesh, Netherlands, Botswana, Argentina, and more. Beston not only provides mobile pyrolysis equipment and other types to customers in these countries, but also provides project plans and various documentation support. Please see the details of the case below.

Delivery of BLJ-16 Beston Plastic Pyrolysis Equipment to the Netherlands

Four sets of semi-continuous plastic pyrolysis equipment were sent to the Netherlands. Beston provided this customer with customized system (dust removal system) and document technical support services. As a result, this customer placed great trust in Beston.

Installation of BLJ-16 Beston Waste Plastic Pyrolysis Machine in Morocco

In Morocco, a customer installed Beston semi-continuous plastic pyrolysis plant this year. The customer was very concerned about the quality of the plastic pyrolysis oil. When you use Beston equipment, you don’t have to worry. Beston has the patented technology of plastic cracking, which can well solve the problem of wax oil and plastic oil quality. But after this customer understood this, he chose to cooperate with Beston. Under the online installation guidance of Beston engineers, the project was successfully installed. And, it’s working fine now.

Installation of BLJ-3 Beston Skid-mounted Mini Plastic Pyrolysis Plant in Bangladesh

A set of BLJ-3 skid-mounted pyrolysis equipment was successfully installed in Bangladesh. 80-90% of the installation of this model has been done at the factory. Therefore, it is easy and fast for customers to install it on site. This customer choose pyrolysis machine in China because of Beston’ s good reputation.

Reasons for Choosing Beston Plastic Pyrolysis Machine

Plastic Pyrolysis Technology

Beston waste plastic treatment adopts gas-phase catalytic pyrolysis technology. This technology effectively solves the problem of clogging pipelines with wax oil. It ensures that the equipment can run continuously and stably. At the same time, it can also help to improve the oil yield of plastic cracking oil.

IoT Monitoring Technology

Beston plastic pyrolysis equipment can be equipped with IoT technology. It can realize intelligent data remote transmission and control. At the same time, the mobile terminal of the device realizes timely online monitoring of the Internet of Things. This system is convenient for customers to control the overall operation.

Integrated Control System

Beston plastic pyrolysis equipment has a high degree of automation control. The whole set of equipment can adopt PLC (standard BLL-30) and DCS remote control system. They have data storage and download capabilities. High control efficiency will save manpower and improve working environment.

Full-life Projct Cycle Design

Beston provides supporting solutions for the entire project life cycle. Beston provides customers with tire oil distillation, purification technology, decolorization & deodorization technology and other pyrolysis technologies. In this way, Beston helps customers increase the value of end products. It also improves the overall profitability by extending the industrial chain.

Eco-friendly Design

This equipment is environmentally friendly and discharges up to standard. The combustion exhaust gas is treated by environmental protection facilities to meet the emission standards. The carbon black is discharged by the water-cooling system to reduce dust pollution. This meets the customers’ local environmental policy requirements.

Product Value-added Services

Layout drawing design, installation drawing design and other drawing files are provided free of charge for customers according to customers’ site layout. At the same time, Beston provides system software upgrade services free of charge. This service could help customers save additional investment, including time cost, management cost, and technical cost.

See some pyrolysis FAQs here.

Beston Plastic Pyrolysis Plant Has Many Advantages
Beston Plastic Pyrolysis Plant Has Many Advantages

Contact Beston to Get Plastic Pyrolysis Solution and Machine!

Beston plastic pyrolysis plant is widely used. It can recycle many types of plastic waste. And, plastic waste is converted into plastic pyrolysis oil. Pyrolysis oil has a wide market and high value. Most importantly, the entire process is pollution-free. Because of the catalytic technology, the entire plastic pyrolysis process is highly efficient. If you are interested in Beston plastic recycling solutions and equipment, please contact Beston as soon as possible.

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