Plastic Pyrolysis Plant

WASTE TO FUEL ALTERNATIVE

CE/SGS/ISO
CERTIFICATES
  • 15
    +
    Patented Technologies
  • 30
    +
    Senior Project Consultants
  • 200,000
    ㎡ Factory
  • Complete After-sales Service
plastic pyrolysis products

Plastic Pyrolysis Plant

Plastic pyrolysis plant is used to process various waste plastics. Nowadays, waste plastics are increasingly harmful to the environment. Many recyclers are looking for a suitable solution to dispose of waste plastics. Beston Group provides waste plastic recycling solutions and equipment. Beston plants have many types, including modular skid-mounted plants, tranditional batch pyrolysis plants, and large-capacity continuous pyrolysis plants.

Beston Plastic Pyrolysis Plant Installed in the Netherlands
Beston Plastic Pyrolysis Equipment Installed in the Netherlands

Plastic Waste

Plastic Pyrolysis Solution for Recyclers

Plastic pyrolysis solution refers to a method of converting post-consumer plastic into plastic-derived fuel oil under high-temperature and micro-oxygen conditions. This process involves a combination of chemical and physical reactions. High-molecular-weight compounds break down into smaller molecules, such as oil and gas at elevated temperatures. The plastic catalytic reaction enhances the condensation and quality of the oil gas. The type and size of plastic impact the temperature, duration, and oil yield of the plastic pyrolysis. Beston Group will provide a customized plastic catalytic pyrolysis solution based on the details you provide.

Plastic Pyrolysis Solution - Pyrolysis

Raw Materials Applied in Plastic Pyrolysis

There are many types of plastics that can be recycled by Beston pyrolysis equipment, including woven bags, acrylic, packaging bags, disposable cups, freezer food bags, cotton swabs, and so on.

Besides, the plastic can also be divided into the following types. See their oil output rate.
(♻2) HDPE: 85%-95%
(♻4) LDPE: 80%-90%
(♻5) PP: 80%-90%
(♻6) PS: 75%-85%
(♻7) Others: Not sure.
Similar chlorine and oxygen-containing plastics are not recommended for disposal. See the spefic typs.
(♻1) PET
(♻3) PVC
CPVC
FEP
Others

Recycled Raw Materials Applied in Plastic Pyrolysis

Plastic Pyrolysis Plant for Sale

Beston offers five models of plastic pyrolysis equipment. These five types have different processing capacities, feeding methods, discharging methods and de-dusting systems. In addition, plastic pyrolysis is prone to clogging the system with wax oil. So, customers could choose the optional system – catalytic tower system according to their own situation. Please see machine details.

Parameter of Plastic Pyrolysis Machine

ModelBLJ-3BLJ-6BLJ-10BLJ-16BLL-16BLL-30
Capacity1-3t/d4-6t/d8-10t/d12-16t/d8t/d (only for rubber powder)30-35t/d
Working ProcessBatchBatchBatchBatchSemi-continuousFully continuous
Reactor Sizeφ1400*4900mmφ2200*6000mmφ2600*6600mmφ2800*7100mmφ2800*7100mmφ1800*18500mm
Reactor MaterialQ345RQ345RQ345RQ345RQ345R310S stainless steel
Drive System350 reducer+4kw drive motor400 reducer+5.5kw drive motor400 reducer+5.5kw drive motor500 reducer+7.5kw drive motor500 reducer+7.5kw drive motorZQH650-50 reducer+15kw frequency conversion motor
Land (L*W*H)18m*4.2m*6m30m*12m*8m30m*13m*8m33m*13m*8m33m*13m*8m70m*20m*10m
Power16.65kw37.85kw44.3kw55.6kw55.6kw256kw
Burner2*200,000 kcal2*300,000 kcal2*300,000 kcal2*400,000 kcal2*400,000 kcal2.5 million kcal per set
Total Weight of Shipped MaterialsAbout 18tAbout 24.5tAbout 28tAbout 34.5tAbout 34.5tAbout 150t
Number of Containers1*40HQ1*40FR+1*40HQ+1*20 GP1*40FR+2*40HQ1*40FR+2*40HQ1*40FR+2*40HQ25m*8m bulk cargo+8*40HQ
Noise (dB)≤60≤60≤60≤60≤60≤60
Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing SystemVertical Condenserφ426*3000
Single piece condensing area
7.58m2
φ630*3600
Single piece condensing area
17.8m2
φ630*3600
Single piece condensing area
17.8m2
φ820*3600
Single piece condensing area
35.6m2
φ820*3600
Single piece condensing area
35.6m2
φ920*3200
2 sets of vertical condenser
3-in-1 Condenser3000*2200*2250
Condensing area
17.51m2
5800*2260*2500
Condensing area
35.85m2
5800*2260*2500
Condensing area
35.85m2
8000*2260*2500
Condensing area
49.5m2
8000*2260*2500
Condensing area
49.5m2

Skid-mounted Type & Batch Type & Semi-continuous Type & Continuous Type

Type Skid-mounted Type Batch Type Semi-continuous Type Continuous Type
Model BLJ-3 BLJ-6 & BLJ-10 & BLJ-16 BLL-16 BLL-30
Capacity 0.5-1T/D 2-5T/D 6-8T/D 0.83-1.25T/H
Working Period 16-18h 17-23h 16h 5days*24hours
Feeding & Size Manual (Less than 0.6m) Manual (Less than 1.2m) Automatic (Less than 2cm) Automatic (Less than 2cm)
Discharging Manual Manual Automatic Automatic
Production Cycle 30 working days 40 working days 40 working days 60 working days
Installation Cycle 30 working days 40 working days 40 working days 45 working days
Skid-mounted Waste Plastic Pyrolysis Plant
Skid-mounted Waste Plastic Pyrolysis Plant for Sale – BLJ-3
Batch Waste Plastic Pyrolysis Machine
Batch Waste Plastic Pyrolysis Machine for Sale – BLJ-6 & BLJ-10
Semi-continuous Plastic Pyrolysis Plant
Semi-continuous Plastic Pyrolysis Plant for Sale – BLL-16
Continuous Plastic Pyrolysis Machine
Continuous Plastic Pyrolysis Machine for Sale – BLL-30

What is Plastic Pyrolysis Process?

Materials Reprocessing

Determine that the size and moisture of the plastic meet the feeding requirements. Customers could pack the plastic into blocks. This step can improve the efficiency of the pyrolysis process and the quality of the plastic pyrolysis oil. This preprocessing step is configured according to the customer’s needs.

Plastic Pyrolysis

Transfer the plastic to the main plastic pyrolysis furnace. Preheat main furnace. After the temperature reaches 280 degrees, the chemical and physical reactions of plastic pyrolysis begins. Oil gas and carbon black residue are continuously produced.
Oil gas is qualified into pyrolysis oil after condension.
The carbon black residue is discharged by water-cooling discharger.

Syn-gas Recycling

The recoverable syn-gas in the main pyrolysis furnace will go through a water seal and condensing system. The purified combustible gas can be used to heat the main combustion chamber. This step will help customers to save fuel. The syn-gas could be collected separately for other purposes.

De-dusting System

The waste smoke in the main plastic pyrolysis reactor reaches the EU emission standard after being treated by the atomizing tower and the condenser.

What is Plastic Pyrolysis Process

Application Solutions of Plastic Pyrolysis Oil for Making Benefits

Plastic pyrolysis oil is the main product. It is widely used in industry and shipbuilding. It can be used as an alternative fuel for factories/ships. Now 30+ customers have contacted Beston Group to assist them with plastic recycling solutions. And the final plastic pyrolysis oil is used in cement plants, brick factories, boiler plants, ceramic factory, power plant, other factories, ship industry, etc.

Plastic pyrolysis oil typically comprises alkanes, alkenes, aromatics, heterocyclic compounds, and inorganic substances. When the plastic pyrolysis oil contains a significant amount of alkanes, it can be used as a substitute for fossil fuels. If the plastic pyrolysis oil contains a substantial amount of aromatics, it is suitable for use as a raw material in the chemical industry. The application of plastic oil depends on the composition and characteristics of the pyrolysis oil derived from each type of plastic.

Plastic Pyrolysis Oil Used for Cement Factory
Plastic Pyrolysis Oil Used for Cement/Brick/Boiler/Ceramic/Power Plant and Other Factories

Plastic Pyrolysis Oil Rate

There are many types of plastics that are recycled today. Different types of plastics have different oil yields after plastic pyrolysis. Here, Beston provides a table for reference only.

Note: Plastics containing chlorine and oxygen have a low oil yield. Additionally, these types of plastics release toxic gases or oxygen during the decomposition process. They pose environmental and safety hazards.

Plastic Pyrolysis Oil Rate

Comparison of Plastic Pyrolysis Oil Quality

Comparison of Plastic Pyrolysis Oil
Comparison of Plastic Pyrolysis Oil

Beston plastic pyrolysis equipment can be equipped with a catalytic system. This equipment can solve the problem of excessive plastic wax oil content. The following pictures are the plastic pyrolysis oil without applying this system and after adopting this system. Moreover, The consistency of the plastic composition has an impact on the quality of the plastic oil.

  • The thing in the first bottle in the picture is wax oil that has not undergone catalytic pyrolysis;
  • The thing in the second bottle is the pyrolysis oil fraction obtained at the initial stage of catalytic pyrolysis. it is light in color;
  • The material in the third bottle is the pyrolysis oil obtained after catalytic pyrolysis.

Beston Plastic Pyrolysis Machines to 80+ Countries

Beston pyrolysis equipment has been shipped to more than 80 countries. These countries include Argentina, Cyprus, Croatia, Italy, Morocco, South Africa, South Korea, Bangladesh, Netherlands, Botswana, Argentina, and so on. Beston not only provides mobile pyrolysis equipment and other types to customers in these countries, but also provides project plans and various documentation support. Please see the details of the case below.

Delivery of BLJ-16 Beston Plastic Pyrolysis Equipment to the Netherlands

Four sets of semi-continuous plastic pyrolysis equipment were sent to the Netherlands. Beston provided this customer with customized system (dust removal system) and document technical support services. As a result, this customer placed great trust in Beston.

Installation of BLJ-16 Beston Waste Plastic Pyrolysis Machine in Morocco

In Morocco, a customer installed Beston semi-continuous plastic pyrolysis plant this year. The customer was very concerned about the quality of the plastic pyrolysis oil. When you use Beston equipment, you don’t have to worry. Beston has the patented technology of plastic cracking, which can well solve the problem of wax oil and plastic oil quality. But after this customer understood this, he chose to cooperate with Beston. Under the online installation guidance of Beston engineers, the project was successfully installed. And, it’s working fine now.

Installation of BLJ-3 Beston Skid-mounted Mini Plastic Pyrolysis Plant in Bangladesh

A set of BLJ-3 skid-mounted pyrolysis equipment was successfully installed in Bangladesh. 80-90% of the installation of this model has been done at the factory. Therefore, it is easy and fast for customers to install it on site. This customer choose pyrolysis machine in China because of Beston’ s good reputation.

Video of Waste Plastic Pyrolysis Plant

Beston provides 3D plastic pyrolysis videos. The entire pyrolysis system and the pyrolysis process are clearly understood. Please watch the following video.

Reasons for Choosing Beston Plastic Pyrolysis Machine

Plastic Pyrolysis Technology

Beston waste plastic treatment adopts gas-phase catalytic pyrolysis technology. This technology effectively solves the problem of clogging pipelines with wax oil. It ensures that the equipment can run continuously and stably. At the same time, it can also help to improve the oil yield of plastic cracking oil.

IOT Monitoring Technology

Beston plastic pyrolysis equipment can be equipped with IOT technology. It can realize intelligent data remote transmission and control. At the same time, the mobile terminal of the device realizes timely online monitoring of the Internet of Things. This system is convenient for customers to control the overall operation.

Integrated Control System

Beston plastic pyrolysis equipment has a high degree of automation control. The whole set of equipment can adopt PLC (standard BLL-30) and DCS remote control systems. They have data storage and download capabilities. High control efficiency will save manpower and improve the working environment.

Full-life Project Cycle Design

Beston provides supporting solutions for the entire project life cycle. Beston provides customers with tire oil distillation, purification technology, decolorization & deodorization technology and other pyrolysis technologies. In this way, Beston helps customers increase the value of end products. It also improves overall profitability by extending the industrial chain.

Eco-friendly Design

This equipment is environmentally friendly and discharges up to standard. The combustion exhaust gas is treated by environmental protection facilities to meet the emission standards. The carbon black is discharged by the water-cooling system to reduce dust pollution. This meets the customers’ local environmental policy requirements.

Product Value-added Services

Layout drawing design, installation drawing design and other drawing files are provided free of charge for customers according to customers’ site layout. At the same time, Beston provides system software upgrade services free of charge. This service could help customers save additional investment, including time cost, management cost, and technical cost.

See some pyrolysis FAQs here.

Beston Plastic Pyrolysis Plant Installed in the Netherlands Has Many Advantages
Beston Plastic Pyrolysis Plant Installed in the Netherlands Has Many Advantages

Contact Beston to Get Plastic Pyrolysis Solution and Machine!

Beston plastic pyrolysis plant environmentally converts these waste plastics into usable pyrolysis oil and other by-products. Beston Group aims to be a provider of plastic recycling solutions. We have established partnerships with multiple companies and are committed to sustainable development and mitigating climate change by implementing a circular economy for plastics. This chemical recycling method allows for the 100% recovery of plastics and provides them with a second life cycle. If you are interested in this solution, please contact us as soon as possible.

Contact Us

Please specify your requirement by referring to the following aspects:

1What kind of solution will meet your demand? (Key point)

2What kind of material and expected end product are you planning to have? (Right solution begins from material and product)

3When is the project supposed to be running? (Key info for A-Z project programming)

4Budget for machinery purchasing? (Key info for right model)

5Points that you really focus on. (Customized service from our project consultant)

Name(required):

Email(required):

Your Whatsapp: (required, including area code):

Country (required, Company Location):

Company(required):

Select Your Industry(required):

Message(required):