Plastic pyrolysis plant is used to process various waste plastics. Nowadays, waste plastics are increasingly harmful to the environment. Many customers are looking for a suitable solution to dispose of waste plastics. Beston provides waste plastic recycling solutions and plastic pyrolysis equipment. Beston pyrolysis plants have many types, including modular skid-mounted plants, tranditional batch pyrolysis plants, and large-capacity continuous pyrolysis plants. If you are interested in Beston equipment, please contact Beston as soon as possible.
Raw Materials Applied in Plastic Pyrolysis
There are many types of plastics that can be recycled by Beston pyrolysis equipment, including woven bags, acrylic, packaging bags, disposable cups, freezer food bags, cotton swabs, and so on.
Besides, the plastic can also be divided into HDPE, LDPE, PP, PS, and others.
Note: Similar chlorine and oxygen-containing plastics such as PVC and PET are not recommended for disposal.
Plastic Pyrolysis Plant for Sale
Beston offers five models of plastic pyrolysis equipment. These five types have different processing capacities, feeding methods, discharging methods and de-dusting systems. In addition, plastic pyrolysis is prone to clogging the system with wax oil. So, customers could choose the optional system – catalytic tower system according to their own situation. Please see device details.
Parameter of Plastic Pyrolysis Machine
| Model | BLJ-3 | BLJ-6 | BLJ-10 | BLJ-16 | BLL-16 | BLL-30 | |
| Capacity | 1-3t/d | 4-6t/d | 8-10t/d | 12-16t/d | 8t/d (only for rubber powder) | 30-35t/d | |
| Working Process | Batch | Batch | Batch | Batch | Semi-continuous | Fully continuous | |
| Reactor Size | φ1400*4900mm | φ2200*6000mm | φ2600*6600mm | φ2800*7100mm | φ2800*7100mm | φ1800*18500mm | |
| Reactor Material | Q245R | Q245R | Q245R | Q245R | Q245R | 310S stainless steel | |
| Drive System | 350 reducer+4kw drive motor | 400 reducer+5.5kw drive motor | 400 reducer+5.5kw drive motor | 500 reducer+7.5kw drive motor | 500 reducer+7.5kw drive motor | ZQH650-50 reducer+15kw frequency conversion motor | |
| Land (L*W*H) | 18m*4.2m*6m | 30m*12m*8m | 30m*13m*8m | 33m*13m*8m | 33m*13m*8m | 70m*20m*10m | |
| Power | 16.65kw | 37.85kw | 44.3kw | 55.6kw | 55.6kw | 256kw | |
| Burner | 2*200,000 kcal | 2*300,000 kcal | 2*300,000 kcal | 2*400,000 kcal | 2*400,000 kcal | 2.5 million kcal per set | |
| Total Weight of Shipped Materials | About 18t | About 24.5t | About 28t | About 34.5t | About 34.5t | About 150t | |
| Number of Containers | 1*40HQ | 1*40FR+1*40HQ+1*20 GP | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 25m*8m bulk cargo+8*40HQ | |
| Noise (dB) | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 | |
| Heating Materials | Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc. | ||||||
| Condensing System | Vertical Condenser | φ426*3000 Single piece condensing area 7.58m2 | φ630*3600 Single piece condensing area 17.8m2 | φ630*3600 Single piece condensing area 17.8m2 | φ820*3600 Single piece condensing area 35.6m2 | φ820*3600 Single piece condensing area 35.6m2 | φ920*3200 2 sets of vertical condenser |
| 3-in-1 Condenser | 3000*2200*2250 Condensing area 17.51m2 | 5800*2260*2500 Condensing area 35.85m2 | 5800*2260*2500 Condensing area 35.85m2 | 8000*2260*2500 Condensing area 49.5m2 | 8000*2260*2500 Condensing area 49.5m2 |
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Skid-mounted Type & Batch Type & Semi-continuous Type & Continuous Type
| Type | Skid-mounted Type | Batch Type | Semi-continuous Type | Continuous Type |
| Model | BLJ-3 | BLJ-6 & BLJ-10 | BLL-16 | BLL-30 |
| Capacity | 0.5-1T/D | 2-5T/D | 6-8T/D | 0.83-1.25T/H |
| Working Period | 16-18h | 17-23h | 16h | 5days*24hours |
| Feeding | Manual | Manual | Automatic | Automatic |
| Discharging | Manual | Manual | Automatic | Automatic |
| Production Cycle | 30 working days | 40 working days | 40 working days | 60 working days |
| Installation Cycle | 30 working days | 40 working days | 40 working days | 45 working days |
Video of Waste Plastic Pyrolysis Plant
Beston provides 3D plastic pyrolysis videos. The entire pyrolysis system and the pyrolysis process are clearly understood. Please watch the following video.
What is Plastic Pyrolysis Process?
Determine that the size and moisture of the plastic meet the feeding requirements. Customers could pack the plastic into blocks. This step can improve the efficiency of the pyrolysis process and the quality of the plastic pyrolysis oil. This preprocessing step is configured according to the customer’s needs.
Transfer the plastic to the main plastic pyrolysis furnace. Preheat main furnace. After the temperature reaches 280 degrees, the chemical and physical reactions of plastic pyrolysis begins. Pyrolysis oil and carbon black are continuously produced.
The recoverable syn-gas in the main pyrolysis furnace will go through a water seal and condensing system. The purified combustible gas can be used to heat the main combustion chamber. This step will help customers to save fuel. The syn-gas could be collected separately for other purposes.
The waste smoke in the main plastic pyrolysis reactor reaches the EU emission standard after being treated by the atomizing tower and the condenser.
Application Solutions of Plastic Pyrolysis Oil for Making Benefits
Plastic pyrolysis oil is widely used in industry and shipbuilding. It can be used as an alternative fuel for factories/ships. Now 30+ customers have contacted Beston to assist them with plastic recycling solutions. And the final plastic pyrolysis oil is used in cement plants. Plastic pyrolysis oil can be used in the following factories:
Cement Factory/Brick Factory/Boiler Factory/Ceramic Factory/Power Plant/Other Factories.
Plastic Pyrolysis Oil Rate
There are many types of plastics that are recycled today. Different types of plastics have different oil yields after plastic pyrolysis. Here, Beston provides a table for reference only.
Comparison of Plastic Pyrolysis Oil Quality
The thing in the first bottle in the picture is wax oil that has not undergone catalytic pyrolysis;
The thing in the second bottle is the pyrolysis oil fraction obtained at the initial stage of catalytic pyrolysis. it is light in color;
The material in the third bottle is the pyrolysis oil obtained after catalytic pyrolysis.
Beston Plastic Pyrolysis Machines to 80+ Countries
Beston pyrolysis equipment has been shipped to more than 80 countries. These countries include Morocco, South Korea, Bangladesh, Netherlands, Botswana, Argentina, and more. Beston not only provides mobile pyrolysis equipment and other types to customers in these countries, but also provides project plans and various documentation support. Please see the details of the case below.
Delivery of BLJ-16 Beston Plastic Pyrolysis Equipment to the Netherlands
Four sets of semi-continuous plastic pyrolysis equipment were sent to the Netherlands. Beston provided this customer with customized system (dust removal system) and document technical support services. As a result, this customer placed great trust in Beston.
Installation of BLJ-16 Beston Waste Plastic Pyrolysis Machine in Morocco
In Morocco, a customer installed Beston semi-continuous plastic pyrolysis plant this year. The customer was very concerned about the quality of the plastic pyrolysis oil. When you use Beston equipment, you don’t have to worry. Beston has the patented technology of plastic cracking, which can well solve the problem of wax oil and plastic oil quality. But after this customer understood this, he chose to cooperate with Beston. Under the online installation guidance of Beston engineers, the project was successfully installed. And, it’s working fine now.
Installation of BLJ-3 Beston Skid-mounted Mini Plastic Pyrolysis Plant in Bangladesh
A set of BLJ-3 skid-mounted pyrolysis equipment was successfully installed in Bangladesh. 80-90% of the installation of this model has been done at the factory. Therefore, it is easy and fast for customers to install it on site. This customer choose pyrolysis machine in China because of Beston’ s good reputation.
Reasons for Choosing Beston Plastic Pyrolysis Machine
Beston waste plastic treatment adopts gas-phase catalytic pyrolysis technology. This technology effectively solves the problem of clogging pipelines with wax oil. It ensures that the equipment can run continuously and stably. At the same time, it can also help to improve the oil yield of plastic cracking oil.
Beston plastic pyrolysis equipment can be equipped with IOT technology. It can realize intelligent data remote transmission and control. At the same time, the mobile terminal of the device realizes timely online monitoring of the Internet of Things. This system is convenient for customers to control the overall operation.
Beston plastic pyrolysis equipment has a high degree of automation control. The whole set of equipment can adopt PLC (standard BLL-30) and DCS remote control systems. They have data storage and download capabilities. High control efficiency will save manpower and improve the working environment.
Beston provides supporting solutions for the entire project life cycle. Beston provides customers with tire oil distillation, purification technology, decolorization & deodorization technology and other pyrolysis technologies. In this way, Beston helps customers increase the value of end products. It also improves overall profitability by extending the industrial chain.
This equipment is environmentally friendly and discharges up to standard. The combustion exhaust gas is treated by environmental protection facilities to meet the emission standards. The carbon black is discharged by the water-cooling system to reduce dust pollution. This meets the customers’ local environmental policy requirements.
Layout drawing design, installation drawing design and other drawing files are provided free of charge for customers according to customers’ site layout. At the same time, Beston provides system software upgrade services free of charge. This service could help customers save additional investment, including time cost, management cost, and technical cost.
See some pyrolysis FAQs here.
Contact Beston to Get Plastic Pyrolysis Solution and Machine!
Beston plastic pyrolysis plant is widely used. It can recycle many types of plastic waste. And, plastic waste is converted into plastic pyrolysis oil. Pyrolysis oil has a wide market and high value. Most importantly, the entire process is pollution-free. Because of the catalytic technology, the entire plastic pyrolysis process is highly efficient. If you are interested in Beston plastic recycling solutions and equipment, please contact Beston as soon as possible.
