Pyrolysis Plant

WASTE TO ALTERNATIVE FUEL

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PRODUCTS:pyrolysis products

Pyrolysis Process

Pyrolysis process is mainly composed of pretreatment, pyrolysis oil process, combustible gas recycling process and smoke cleaning system. In this process, safety, reaction time and quality of oil are key factors to evaluate the quality of the machine. View the following pyrolysis process description.

Contact Beston to See Pyrolysis Process
Contact Beston to See Pyrolysis Process

Pyrolysis Diagram

Detailed Pyrolysis Process of Continuous Waste Tyre Pyrolysis Plant

Pyrolysis Process Introduction

Pretreatment

Before pyrolysis, you should make sure that whether the size and the water content of waste meet pyrolysis demand. If not, tyre or other waste should be crushed into small pieces by a shredder. Then, And get rid of excess water. Put tyre into the dryer.

Pretreatment Equipment of Tyre to Powder Line
Pretreatment Equipment of Tyre to Powder Line

Pyrolysis Reaction in the Tyre Pyrolysis Process

Transport tyre into the pyrolysis reactor and heat the combustion chamber. When the temperature is up to 160℃, oil gas will generate. When the temperature is up to 200℃, oil will generate gradually and fell into oil tank. Oil gas will go through the manifold. Then the heavy oil drops to the oil tank, and the light gas enters into the combustible gas recycling system. At the same time, waste smoke in the reactor will go through a de-dusting system. When the temperature reaches to about 300℃, the oil generating from plastic will fell into the oil tank. The half of tyre pyrolysis process is nearly done.

Beston Plastic Pyrolysis Reactor Shipped to Sudan

Combustible Gas Recycling Process

During tire pyrolysis process, there is waste combustible gas in the reactor. After reprocessing by the manifold, condenser and hydroseal, the waste oil gas will be recycled and as heat for pyrolysis reactor.

Deliver Three into One Machine of BLL-16 Beston Pyrolysis Plant to Uganda in August 2022
Deliver Three into One Machine to Uganda in August 2022

Smoke Cleaning System

When the temperature in reactor is high, there is a large amount of waste smoke. Beston pyrolysis equipment is equipped with the dedusting system to clean the waste. Three steps (water washing, water spray and ceramic ring adsorption) will make the smoke meet European emission standards.

Distillation

In order to make more profits from recycled oil, some customers choose distillation machine to process oil further. After reprocessed, the oil has higher quality and wider application.

Beston Distallation Machine for Sale
Beston Distallation Machine for Sale

Video about Pyrolysis Process

Analysis of Tire Oil Recycling Process Time

ProcessFeedingPreheat & PyrolysisCoolingPeriod of Second FurnaceWhole ProcessFurnace/D
Skid-mounted Type0.5 h4 h9 h14.514.5 h1
Small Type0.5-1.5 h4-6 h3 h12 h12 h1
Continuous Type1.5 h7-8 h2 h6 h12 h2

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