Small pyrolysis plant is suitable for converting a small amount of tyre waste to oil. The harm of non-degradable waste is known to all. Beston machines have played an important part to improve the utilization of waste and reduce the pollution. Nowadays. Its easy installment and small occupied area are favored by customers.
Raw Materials for Beston Small Scale Pyrolysis Plant
Beston small pyrolysis equipment can handle a wide range of raw materials. Please refer to the following types. If you have different materials to process, please consult us.
Note: PVC and PET can’t be processed in the pyrolysis furnace.
- Car/truck/bus/van/SUV tyres
- Bicycle/motorcycle Tyres/electric motor
- Aircraft tyres
- Agricultural vehicle tyres: tractor tyres, harvester tyres, etc
- Engineering machinery tyres: excavator tires, transport machinery tires, etc.
- And other tires
- PE (Polyethylene)
- PP (Polypropylene)
- PS (Polystyrene)
- ABS (Acrylonitrile Butadiene Styrene)
- PA (Polyamide), etc.
- Other kinds of plastic waste.
- Transportation industry: rubber holsters, rubber conveyor belts, etc.
- Industrial mining industry: gaskets, rubber rollers, rubber sheets, etc.
- Civil construction industry: sound insulation floors, rubber carpets, etc.
- Electrical communication industry: wires, cables, etc.
- Life: Soles, raincoats, children’s toys, sponge seat cushions, etc.
- Drilling cuttings contained oil
- Oil sludge
- Ship bottom sludge contained oil
- Tank sludge contained oil
- Oil soil
Parameter of Beston Small Pyrolysis Plants
For small type, Beston provides four models, including BLJ-3, BLJ-6, BLJ-10 and BLJ-16. See their parameters.The following table shows data of standard small pyrolysis line for your reference.
Note: for different materials, there will be a difference in capacity. Contact us to know the detailed capacity.
| Model | BLJ-3 | BLJ-6 | BLJ-10 | BLJ-16 | |
| Capacity | 1-3t/d | 4-6t/d | 8-10t/d | 12-16t/d | |
| Working Process | Batch | Batch | Batch | Batch | |
| Reactor Size | φ1400*4900mm | φ2200*6000mm | φ2600*6600mm | φ2800*7100mm | |
| Reactor Material | Q345R | Q345R | Q345R | Q345R | |
| Drive System | 350 reducer+4kw drive motor | 400 reducer+5.5kw drive motor | 400 reducer+5.5kw drive motor | 500 reducer+7.5kw drive motor | |
| Land (L*W*H) | 18m*4.2m*6m | 30m*12m*8m | 30m*13m*8m | 33m*13m*8m | |
| Power | 16.65kw | 37.85kw | 44.3kw | 55.6kw | |
| Burner | 2*200,000 kcal | 2*300,000 kcal | 2*300,000 kcal | 2*400,000 kcal | |
| Total Weight of Shipped Materials | About 18t | About 24.5t | About 28t | About 34.5t | |
| Number of Containers | 1*40HQ | 1*40FR+1*40HQ+1*20 GP | 1*40FR+2*40HQ | 1*40FR+2*40HQ | |
| Noise (dB) | ≤60 | ≤60 | ≤60 | ≤60 | |
| Heating Materials | Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc. | ||||
| Condensing System | Vertical Condenser | φ426*3000 Single piece condensing area 7.58m2 | φ630*3600 Single piece condensing area 17.8m2 | φ630*3600 Single piece condensing area 17.8m2 | φ820*3600 Single piece condensing area 35.6m2 |
| 3-in-1 Condenser | 3000*2200*2250 Condensing area 17.51m2 | 5800*2260*2500 Condensing area 35.85m2 | 5800*2260*2500 Condensing area 35.85m2 | 8000*2260*2500 Condensing area 49.5m2 |
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Advantages of Beston Small Pyrolysis Machine for Sale
The quality of the small scale pyrolysis plant greatly influences the service life. When investors choose a suitable waste pyrolysis machine, efficiency and safety are the most common consideration. Beston provides several models with different capacities. And all of them have good design and good quality. View the following features:
Beston equipment adopts the industry’s advanced technology – meteorological catalytic plastic pyrolysis technology. This technology can solve the technical problem of wax oil clogging the pipeline. This will help ensure the continuous and stable operation of the equipment. At the same time, the yield of pyrolysis oil is also improved.
The Internet of Things system has intelligent data remote transmission and control system. The mobile terminal of the device realizes timely online monitoring of the Internet of Things, which is convenient for customers to control the overall operation. This technology reflects the advanced technology of Beston equipment.
If the customer chooses Beston, we can provide the following value-added services for the customer according to the customer’s site, including layout drawing, installation drawing, PID drawing, 3D drawing, free system software upgrade service, and so on. These services will help customers reduce additional fee.
Beston has been continuously increasing product research and development technology. We have developed the BLL-30 fully continuous pyrolysis equipment. This equipment incorporates technical solutions for alleviating coking during oil sludge pyrolysis. This ensures stable and continuous operation of the equipment.
Small Scale Pyrolysis Equipment VS Continuous Pyrolysis Machine
- Working time: one furnace per day
- Raw materials size: tyre/plastic<120m
- Standard feeding method: manual labor
- Standard discharging method: a stage of water-cooling discharger
- Automation level: medium
- Land area: medium
- Small pyrolysis machine price: lower than continuous type
- ROI cycle: short time required
- Production time: 30 working days
- Installation period: 30 working days
- Working time: continuous work for 3-6 days
- Raw materials size: tyre/plastic≤5m
- Standard feeding method: automatic screw feeding system
- Standard discharging method: three stages of water-cooling dischargers
- Automation level: high
- Land area: large
- Continuous pyrolysis machine price: higher than small pyrolysis unit
- ROI cycle: long time required
- Production time: 60 working days
- Installation period: 60 working days
See Projects of Beston Small Pyrolysis Plant Around the World
Beston small pyrolysis equipment has been sent to 10+ countries around the world, including Chile, Kenya, Australia, Bangladesh, Mauritania, Mexico, Oman, Spain, Zimbabwe, Nigeria, Paraguay, India, Uganda, etc. Now these projects are in the condition of normal operation, under construction and delivery. If you want to see these cases, see the pyrolysis cases below.
Videos of Beston Small Pyrolysis Plant Around the World
BLJ-10 Beston Small Tyre Pyrolysis Machine & Waste Oil Distillation Machine Was Shipped to Chile in 2022
A set of BLJ-10 Beston small pyrolysis machine was shipped to Chile in June 2022. It is used to treat plastic waste. In order to get high-quality oil, this customer purchased BZJ-6 Beston waste oil distillation machine. When this machine arrives at the customer’s site, our engineers will give online installation instructions.
BLJ-6 Beston Small Tyre Pyrolysis Plant Installed in Zimbabwe in 2021
A set of BLJ-6 Beston small tyre pyrolysis plant was installed in Zimbabwe in 2021. This tyre pyrolysis project installed and ran very smoothly. After running for several months, this customer sent us feedback and live video. The following video shows the installation feedback form, factory visit, delivery, project site operation, final product display, and customer’s introduction to this project. Please watch this video to learn more.
Usages of Pyrolysis Products from Beston Small Scale Pyrolysis Plant
- Pyrolysis oil can be sold directly.
- It can be reprocessed into high-quality oil by waste distillation machine.
- It can be used as fuel for iron factory, power plant, cement factory, restaurant, etc.
- Oil can be used as the heating fuel for the pyrolysis reactor.
- Carbon black can be sold directly.
- It is reprocessed into high-quality carbon by the carbon black processing plant.
- It is the material of fly ash bricks.
- Carbon black can be used as a raw material for the production of industrial carbon black, asphalt, cement and brick factories.
- Syn-gas can be the heating fuel used in the combustion chamber directly.
- It is collected as the fuel of other industries, for example, restaurants, concrete factories.
- Use it to generate electricity for greenhouse.
- 2. It is collected as the fuel for other industries, for example, restaurants, concrete factories.
Safety Design of Beston Small Waste Pyrolysis Plant
This waste tire to fuel machine combines mechanical structure and pyrolysis technology to ensure the safe operation of the equipment. And the control system is designed to support the safety alarm system.
Hydroseal can prevent fire from entering into the reactor. If the fire happens, the fire enters into the hydroseal through combustible gas pipeline. However, the gas pipeline is below water surface, which extinguishes the blaze.
The whole pyrolysis process has a strict requirement for tightness. Due to the great material, unique welding technology and design, the tightness of Beston reactor is greater than other brands’. Besides, we offer optional part.
The pyrolysis temperature is extremely high. In order to lower the temperature of the black carbon and oil, there is the water-cooled discharger. The safety of workers and batch pyrolysis plant can be guaranteed.
The automatic discharging method helps customers save labor cost. And the spiral discharging method makes the whole process more efficient. Besides, we also provide continuous types. Contact us when you have this need.
Treatment of Waste Smoke in Beston Small Scale Pyrolysis Plant
The emission of waste smoke is the most concerned issue for customers. Beston tire to oil plant has de-dusting tower (water washing, water spray and ceramic ring adsorption) and cooling condenser to clean the smoke. The final discharged exaust gas meets the standard of Europe Emission Standards.
If customers’ countries have a higher standard for the emission, we would like to offer the customized high-end version of de-dusting system according to the local emission standard. It mainly include desulfurization and denitration process, wet electrostatic precipitator, activated carbon, chemical tower and other systems.
What is Small Pyrolysis Process?
Transport raw materials into the feeder (automatic feeding) or the reactor (manual feeding). Besides, Beston offers tyre shredding equipment to pretreat materials into suitable sizes.
Heat the reactor. As the temperature increased, some products started to be generated. When the temperature reaches 300-600 degrees, a large amount of pyrolysis oil is generated.
Carbon black is discharged by manual labor (cooling time required) or screw water-cooling discharger (discharge automatically at a high temperature). Oil is collected into a tank.
The non-liquefiable oil gas is treated by condenser and waterseal. It can be collected for other uses. Or it is the fuel to heat the combustible chamber of small scale pyrolysis machine directly.
Note: see the detailed waste pyrolysis process here.
