Small Pyrolysis Plant

WASTE TO FUEL ALTERNATIVE

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PRODUCTS:pyrolysis products

Small Pyrolysis Plant

Small pyrolysis plant is suitable for converting a small amount of tyre waste to oil. The harm of non-degradable waste is known to all. Beston machines have played an important part to improve the utilization of waste and reduce the pollution. Nowadays. Its easy installment and small occupied area are favored by customers.

Beston Small Pyrolysis Plant for Sale
Beston Small Pyrolysis Plant for Sale

Raw Materials for Beston Small Scale Pyrolysis Plant

Beston small pyrolysis equipment can handle a wide range of raw materials. Please refer to the following types. If you have different materials to process, please consult us.
Note: PVC and PET can’t be processed in the pyrolysis furnace.

Tyre Waste
  • Car/truck/bus/van/SUV tyres
  • Bicycle/motorcycle Tyres/electric motor
  • Aircraft tyres
  • Agricultural vehicle tyres: tractor tyres, harvester tyres, etc
  • Engineering machinery tyres: excavator tires, transport machinery tires, etc.
  • And other tires
Plastic Waste
  • PE (Polyethylene)
  • PP (Polypropylene)
  • PS (Polystyrene)
  • ABS (Acrylonitrile Butadiene Styrene)
  • PA (Polyamide), etc.
  • Other kinds of plastic waste.
Scrap Rubber Waste
  • Transportation industry: rubber holsters, rubber conveyor belts, etc.
  • Industrial mining industry: gaskets, rubber rollers, rubber sheets, etc.
  • Civil construction industry: sound insulation floors, rubber carpets, etc.
  • Electrical communication industry: wires, cables, etc.
  • Life: Soles, raincoats, children’s toys, sponge seat cushions, etc.
Oil Sludge Waste
  • Drilling cuttings contained oil
  • Oil sludge
  • Ship bottom sludge contained oil
  • Tank sludge contained oil
  • Oil soil
Tyre Waste
Tyre Waste
Plastic Waste
Plastic Waste
Oil Sludge
Oil Sludge
Rubber Scrap
Rubber Scrap Waste

Parameter of Beston Small Pyrolysis Plants

For small type, Beston provides four models, including BLJ-3, BLJ-6, BLJ-10 and BLJ-16. See their parameters.The following table shows data of standard small pyrolysis line for your reference.

Note: for different materials, there will be a difference in capacity. Contact us to know the detailed capacity.

ModelBLJ-3BLJ-6BLJ-10BLJ-16
Capacity1-3t/d4-6t/d8-10t/d12-16t/d
Working ProcessBatchBatchBatchBatch
Reactor Sizeφ1400*4900mmφ2200*6000mmφ2600*6600mmφ2800*7100mm
Reactor MaterialQ345RQ345RQ345RQ345R
Drive System350 reducer+4kw drive motor400 reducer+5.5kw drive motor400 reducer+5.5kw drive motor500 reducer+7.5kw drive motor
Land (L*W*H)18m*4.2m*6m30m*12m*8m30m*13m*8m33m*13m*8m
Power16.65kw37.85kw44.3kw55.6kw
Burner2*200,000 kcal2*300,000 kcal2*300,000 kcal2*400,000 kcal
Total Weight of Shipped MaterialsAbout 18tAbout 24.5tAbout 28tAbout 34.5t
Number of Containers1*40HQ1*40FR+1*40HQ+1*20 GP1*40FR+2*40HQ1*40FR+2*40HQ
Noise (dB)≤60≤60≤60≤60
Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing SystemVertical Condenserφ426*3000
Single piece condensing area
7.58m2
φ630*3600
Single piece condensing area
17.8m2
φ630*3600
Single piece condensing area
17.8m2
φ820*3600
Single piece condensing area
35.6m2
3-in-1 Condenser3000*2200*2250
Condensing area
17.51m2
5800*2260*2500
Condensing area
35.85m2
5800*2260*2500
Condensing area
35.85m2
8000*2260*2500
Condensing area
49.5m2
BLJ-3
BLJ-3 Small Pyrolysis Machine for Sale
BLJ-10
BLJ-6 & BLJ-10 & BLJ-16 Small Pyrolysis Machine for Sale

Advantages of Beston Small Pyrolysis Machine for Sale

The quality of the small scale pyrolysis plant greatly influences the service life. When investors choose a suitable waste pyrolysis machine, efficiency and safety are the most common consideration. Beston provides several models with different capacities. And all of them have good design and good quality. View the following features:

Gas-phase Catalytic Plastic Pyrolysis Technology

Beston equipment adopts the industry’s advanced technology – meteorological catalytic plastic pyrolysis technology. This technology can solve the technical problem of wax oil clogging the pipeline. This will help ensure the continuous and stable operation of the equipment. At the same time, the yield of pyrolysis oil is also improved.

IoT Technology

The Internet of Things system has intelligent data remote transmission and control system. The mobile terminal of the device realizes timely online monitoring of the Internet of Things, which is convenient for customers to control the overall operation. This technology reflects the advanced technology of Beston equipment.

Value-added Services

If the customer chooses Beston, we can provide the following value-added services for the customer according to the customer’s site, including layout drawing, installation drawing, PID drawing, 3D drawing, free system software upgrade service, and so on. These services will help customers reduce additional fee.

Oil Sludge Coking Mitigation Technology

Beston has been continuously increasing product research and development technology. We have developed the BLL-30 fully continuous pyrolysis equipment. This equipment incorporates technical solutions for alleviating coking during oil sludge pyrolysis. This ensures stable and continuous operation of the equipment.

Beston Small Scale Plastic Pyrolysis Furnace for Sale
Beston Small Scale Plastic Pyrolysis Furnace for Sale
Beston Small Scale Pyrolysis Reactor
Beston Small Scale Pyrolysis Reactor

Small Scale Pyrolysis Equipment VS Continuous Pyrolysis Machine

Small Scale Pyrolysis Unit
  • Working time: one furnace per day
  • Raw materials size: tyre/plastic<120m
  • Standard feeding method: manual labor
  • Standard discharging method: a stage of water-cooling discharger
  • Automation level: medium
  • Land area: medium
  • Small pyrolysis machine price: lower than continuous type
  • ROI cycle: short time required
  • Production time: 30 working days
  • Installation period: 30 working days
Continuous Pyrolysis Machine
  • Working time: continuous work for 3-6 days
  • Raw materials size: tyre/plastic≤5m
  • Standard feeding method: automatic screw feeding system
  • Standard discharging method: three stages of water-cooling dischargers
  • Automation level: high
  • Land area: large
  • Continuous pyrolysis machine price: higher than small pyrolysis unit
  • ROI cycle: long time required
  • Production time: 60 working days
  • Installation period: 60 working days
Beston Small Pyrolysis Machine
Beston Small Pyrolysis Machine
Beston Continuous Pyrolysis Machine for Sale
Beston Continuous Pyrolysis Machine for Sale

See Projects of Beston Small Pyrolysis Plant Around the World

Beston small pyrolysis equipment has been sent to 10+ countries around the world, including Chile, Kenya, Australia, Bangladesh, Mauritania, Mexico, Oman, Spain, Zimbabwe, Nigeria, Paraguay, India, Uganda, etc. Now these projects are in the condition of normal operation, under construction and delivery. If you want to see these cases, see the pyrolysis cases below.

Videos of Beston Small Pyrolysis Plant Around the World

BLJ-10 Beston Small Tyre Pyrolysis Machine & Waste Oil Distillation Machine Was Shipped to Chile in 2022

A set of BLJ-10 Beston small pyrolysis machine was shipped to Chile in June 2022. It is used to treat plastic waste. In order to get high-quality oil, this customer purchased BZJ-6 Beston waste oil distillation machine. When this machine arrives at the customer’s site, our engineers will give online installation instructions.

BLJ-6 Beston Small Tyre Pyrolysis Plant Installed in Zimbabwe in 2021

A set of BLJ-6 Beston small tyre pyrolysis plant was installed in Zimbabwe in 2021. This tyre pyrolysis project installed and ran very smoothly. After running for several months, this customer sent us feedback and live video. The following video shows the installation feedback form, factory visit, delivery, project site operation, final product display, and customer’s introduction to this project. Please watch this video to learn more.

Usages of Pyrolysis Products from Beston Small Scale Pyrolysis Plant

Pyrolysis Oil
Carbon Black
Syn-gas
Pyrolysis Oil
  • Pyrolysis oil can be sold directly.
  • It can be reprocessed into high-quality oil by waste distillation machine.
  • It can be used as fuel for iron factory, power plant, cement factory, restaurant, etc.
  • Oil can be used as the heating fuel for the pyrolysis reactor.
Carbon Black
  • Carbon black can be sold directly.
  • It is reprocessed into high-quality carbon by the carbon black processing plant.
  • It is the material of fly ash bricks.
  • Carbon black can be used as a raw material for the production of industrial carbon black, asphalt, cement and brick factories.
Combustible Gas
  • Syn-gas can be the heating fuel used in the combustion chamber directly.
  • It is collected as the fuel of other industries, for example, restaurants, concrete factories.
  • Use it to generate electricity for greenhouse.
  • 2. It is collected as the fuel for other industries, for example, restaurants, concrete factories.
Cement Factory
Oil is used for Cement Factory
Boiler Factory
Oil is used for Boiler Factory
Brick Making Factory
Oil is used for Brick Making Factory
Fly Ash Bricks
Fly Ash Bricks (eco-friendly building materials)

Safety Design of Beston Small Waste Pyrolysis Plant

Safety Alarm System

This waste tire to fuel machine combines mechanical structure and pyrolysis technology to ensure the safe operation of the equipment. And the control system is designed to support the safety alarm system.

Fire Preventing Device

Hydroseal can prevent fire from entering into the reactor. If the fire happens, the fire enters into the hydroseal through combustible gas pipeline. However, the gas pipeline is below water surface, which extinguishes the blaze.

Fully Sealed Pyrolysis Process

The whole pyrolysis process has a strict requirement for tightness. Due to the great material, unique welding technology and design, the tightness of Beston reactor is greater than other brands’. Besides, we offer optional part.

Discharging under Low Temperature

The pyrolysis temperature is extremely high. In order to lower the temperature of the black carbon and oil, there is the water-cooled discharger. The safety of workers and batch pyrolysis plant can be guaranteed.

Automatic Spiral Discharging Method

The automatic discharging method helps customers save labor cost. And the spiral discharging method makes the whole process more efficient. Besides, we also provide continuous types. Contact us when you have this need.

Beston Three in One Machine for Sale
Beston Three in One Machine for Sale
Beston Hydroseal
Beston Hydroseal
Beston Condenser
Beston Condenser
Discharging Under Low Temperature by Using Beston Small Pyrolyssi Machine
Discharging Under Low Temperature by Using Beston Small Pyrolyssi Machine
Screw Feeder for Beston Small Waste Pyrolysis Machine
Screw Feeder for Beston Small Waste Pyrolysis Machine

Treatment of Waste Smoke in Beston Small Scale Pyrolysis Plant

The emission of waste smoke is the most concerned issue for customers. Beston tire to oil plant has de-dusting tower (water washing, water spray and ceramic ring adsorption) and cooling condenser to clean the smoke. The final discharged exaust gas meets the standard of Europe Emission Standards.

If customers’ countries have a higher standard for the emission, we would like to offer the customized high-end version of de-dusting system according to the local emission standard. It mainly include desulfurization and denitration process, wet electrostatic precipitator, activated carbon, chemical tower and other systems.

Beston Small Pyrolysis Machine with Dedusting System

What is Small Pyrolysis Process?

Transport Materials into Feeder/Reactor

Transport raw materials into the feeder (automatic feeding) or the reactor (manual feeding). Besides, Beston offers tyre shredding equipment to pretreat materials into suitable sizes.

Small-scale Pyrolysis Process

Heat the reactor. As the temperature increased, some products started to be generated. When the temperature reaches 300-600 degrees, a large amount of pyrolysis oil is generated.


Discharge Carbon Black

Carbon black is discharged by manual labor (cooling time required) or screw water-cooling discharger (discharge automatically at a high temperature). Oil is collected into a tank.

Recycle Syngas

The non-liquefiable oil gas is treated by condenser and waterseal. It can be collected for other uses. Or it is the fuel to heat the combustible chamber of small scale pyrolysis machine directly.


Note: see the detailed waste pyrolysis process here.

For the purpose of making profits from the waste, Beston small pyrolysis plant for sale with reasonable price is the most appropriate device for customers. For a small business, we also recommend another configuration: one system with two reactors. Send Beston Group a message to get a project analysis, including factory configuration, budget analysis, shipment arrangement, and profits plan.

Contact Us

Please specify your requirement by referring to the following aspects:

1What kind of solution will meet your demand? (Key point)

2What kind of material and expected end product are you planning to have? (Right solution begins from material and product)

3When is the project supposed to be running? (Key info for A-Z project programming)

4Budget for machinery purchasing? (Key info for right model)

5Points that you really focus on. (Customized service from our project consultant)

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