Pyrolysis plant cost is a vital factor when investors establish waste recycling project. It determines whether the project investment can generate the expected income. There are many factors affecting the cost, including, machine scale, equipped technology, supporting services, etc. Beston Group, as the top manufacturer, has comprehensive product and full-cycle service. Therefore, customers can get reasonable pyrolysis machine price from us.
Pyrolysis Plant Cost: How Much Does Setting Up Pyrolysis Project?
The range of Beston pyrolysis plant price is from USD45, 000. This price is flexible according to different models, reactor material, additional equipment. Accordingly, when you wanna know the accurate price, please leave the detailed information to us. There are some costs investors should pay attention to.
Beston Pyrolysis Plant Cost
Beston Group provides 4 types of equipment, including skid mounted type (BLJ-3), batch type (BLJ-6, BLJ-10), semi-continuous type (BLL-16) and fully continuous pyrolysis plant (BLL-30). They have different processing volumes and automation levels. In general, higher processing capacity and degree of automation determine higher pyrolysis machine costs. Just pick up an appropriate line according to your production needs.
| Model | BLJ-3 | BLJ-6 | BLJ-10 | BLJ-16 | BLL-16 | BLL-30 | |
| Capacity | 1-3t/d | 4-6t/d | 8-10t/d | 12-16t/d | 8t/d (only for rubber powder) | 30-35t/d | |
| Working Process | Batch | Batch | Batch | Batch | Semi-continuous | Fully continuous | |
| Reactor Size | φ1400*4900mm | φ2200*6000mm | φ2600*6600mm | φ2800*7100mm | φ2800*7100mm | φ1800*18500mm | |
| Reactor Material | Q345R | Q345R | Q345R | Q345R | Q345R | 310S stainless steel | |
| Drive System | 350 reducer+4kw drive motor | 400 reducer+5.5kw drive motor | 400 reducer+5.5kw drive motor | 500 reducer+7.5kw drive motor | 500 reducer+7.5kw drive motor | ZQH650-50 reducer+15kw frequency conversion motor | |
| Land (L*W*H) | 18m*4.2m*6m | 30m*12m*8m | 30m*13m*8m | 33m*13m*8m | 33m*13m*8m | 70m*20m*10m | |
| Power | 16.65kw | 37.85kw | 44.3kw | 55.6kw | 55.6kw | 256kw | |
| Burner | 2*200,000 kcal | 2*300,000 kcal | 2*300,000 kcal | 2*400,000 kcal | 2*400,000 kcal | 2.5 million kcal per set | |
| Total Weight of Shipped Materials | About 18t | About 24.5t | About 28t | About 34.5t | About 34.5t | About 150t | |
| Number of Containers | 1*40HQ | 1*40FR+1*40HQ+1*20 GP | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 25m*8m bulk cargo+8*40HQ | |
| Noise (dB) | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 | |
| Heating Materials | Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc. | ||||||
| Condensing System | Vertical Condenser | φ426*3000 Single piece condensing area 7.58m2 | φ630*3600 Single piece condensing area 17.8m2 | φ630*3600 Single piece condensing area 17.8m2 | φ820*3600 Single piece condensing area 35.6m2 | φ820*3600 Single piece condensing area 35.6m2 | φ920*3200 2 sets of vertical condenser |
| 3-in-1 Condenser | 3000*2200*2250 Condensing area 17.51m2 | 5800*2260*2500 Condensing area 35.85m2 | 5800*2260*2500 Condensing area 35.85m2 | 8000*2260*2500 Condensing area 49.5m2 | 8000*2260*2500 Condensing area 49.5m2 |
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Custom Parts and Ancillary Equipment Cost
In order to improve the automation level or reduce the budget, Beston provides some options on ancillary equipment. They are tyre shredder, exhaust treatment system, feeding system, condensation system, distillation system, and some spare parts. So, it is important for you to understand the requirement for this pyrolysis line. When you contact us, our project consultant will have a detailed introduction to you.
Shipment and Installation Fee
First of all, Beston Group’s shipping-related departments plan the most economical transportation schedules and routes for customers. This allows customers to reduce shipping costs. In addition, Beston Group has related certificates and qualifications. We can arrange the delivery quickly and let customers get this pyrolysis machine quickly. When installing this project, customers should take manual labor, construction fee, raw materials cost, fuel and electricity cost into consideration. We will help you to make a plan on the cost of tyre pyrolysis plant in your country.
From Pyrolysis Plant Cost to Profit: ROI Analysis
When customer set up waste recycling projects with different tyre pyrolysis plant costs, profitability is a key consideration. In fact, the return on investment of our equipment is quite impressive. The final total benefit is related to many factors, including machine cost, transportation & installation cost, operating cost, raw material purchase cost, market price of the final product, etc. See a pyrolysis business analysis report of BLJ-16. The data is from Europe’s market.
| Return on Investment of BLJ-16 Tyre Pyrolysis Project in Europe | |||||||
| Introduction | According to the market data of Europe, the estimated ROI report, the various expenses are as follows: | ||||||
| Fixed Investment Cost | Item | Details | Unit | Unit Price/USD | Quantity | Amount/USD | Remark |
| Equipment | BLJ-16 | Set | 89000 | 1 | 89000 | ||
| Transportation | Seafreight | Set | 64600 | 1 | 64600 | ||
| From Port to Site | Set | 5800 | 1 | 5800 | |||
| Customs Tax | 0.15 | Set | 13350 | 1 | 13350 | ||
| Installation | Beston technician's salary | Day | 350 | 50 | 17500 | ||
| Round-trip aritickets | Ea | 3820 | 2 | 1640 | |||
| Visa | Ea | 750 | 1 | 750 | |||
| Local welder | Day | 120 | 100 | 12000 | 2 welders are needed | ||
| Local plumber | Day | 120 | 20 | 2400 | |||
| Local labor | Day | 108 | 50 | 5400 | |||
| Crane forklift | Day | 160 | 30 | 4800 | |||
| Materials | Installation materials ready | Set | 5200 | 1 | 5200 | Foundation, pipe, etc. | |
| Licenses | / | Ea | 2000 | 1 | 2000 | Environmental, firefighting, etc. | |
| Workshop | 500 | ㎡ | 380 | 500 | 190000 | ||
| Total Amount | $452440.00 | ||||||
| Operating Cost | Raw Materials | Waste tyre | Ton | 0 | 12 | 0 | |
| Water | / | m³ | 0.39 | 3 | 1.17 | ||
| Electricity | / | KWH | 0.2 | 864 | 172.8 | ||
| Fuel | Natural gas | Liter | 0.77 | 240 | 184.8 | ||
| Labor | / | People | 72 | 4 | 288 | ||
| Maintenance | / | Day | 85 | 1 | 85 | ||
| Depreciation | 8 years | Day | 175.18 | 1 | 175.18 | ||
| Tax | 5% | 0 | |||||
| Total Amount | $906.95 | ||||||
| End Products Price | Tyre oil | 45% | Ton | 5.4 | 433 | 2338.2 | 45% of input |
| Steel Wire | 15% | Ton | 1.8 | 216 | 388.8 | 15% of input | |
| Carbon black | 3% | Ton | 3.6 | 162 | 583.2 | 30% of input | |
| Subsidy | Ton | 100 | 12 | 1200 | |||
| Total Amount | $4510.2 | ||||||
| Daily Income | $3603.25 | ||||||
| Monthly Income | Working day | Day | 25 | $90081.17 | |||
| Yearly Income | Working day | Day | 300 | $1080974 | |||
Note: the pyrolysis plant cost estimate is just for reference on the basis of the Europe market. Contact us to get a detailed business plan.
Reducing Costs with Reliable Supplier: Key Role of Beston Group
Choosing a trustworthy pyrolysis plant supplier is the key step in achieving cost-saving investment. Beston Group enables customers to obtain reasonable pyrolysis machine costs through superb technology and a full range of services. Below you will see why Beston Group is a reliable partner when it comes to reducing costs and maximizing profits.
Mature Waste Treatment Process
Beston pyrolysis equipment has a mature processing technology. It can handle tires, plastics and oil sludge. Advanced technologies include gas-phase catalytic pyrolysis technology. The parameters of the equipment will be adjusted according to the different raw materials. The entire project runs stably without trial error costs.
Integrated Control Technology
Beston equipment adopts PLC and DCS remote control system, which has a high degree of automation. They have data storage and download capabilities. The mobile terminal of the device realizes timely online monitoring of the Internet of Things. Through intelligent operation and monitoring, customers can reduce tire pyrolysis plant cost of labor.
Full Life Cycle Supporting Solution
In order to enable customers to extend the industrial chain, Beston provides supporting pyrolysis oil distillation technology, plastic catalytic pyrolysis technology, anti-coking technology, etc. This improves customer end product value and improve overall customer profitability.
Quality Assurance
Our equipment uses high-quality materials and exquisite manufacturing techniques. In addition, the equipment uses components from well-known brands. Therefore, the service life of Beston Company‘s equipment is long. Additionally, this reduces the cost of replacement parts.
Eco-friendly Design
The exhaust gas meets the emission standards after being processed by the dust removal system. Water-cooled exhaust system reduces dust pollution. This enables pyrolysis projects to meet the requirements of customers’ local environmental policies. Meanwhile, this reduces the cost of additional disposal of production waste.
Product Value-added Services
After customers provide the factory layout, Beston provides the layout drawing design, installation drawing design and other kinds of drawings free of charge. At the same time, Beston also provides system software upgrade services. In this way, customers could save some additional capital investment and management cost.
How to Save Running Cost of Pyrolysis Plant?
Running costs are a key part of optimizing the pyrolysis machine cost. Achieving this cost reduction is inseparable from systematic technical guidance and professional equipment technology. Many factors such as equipment operation, maintenance and energy recovery affect running costs.
Skilled Equipment Operation
Technicians’ skilled equipment operation is an important measure to improve operating efficiency and reduce pyrolysis equipment cost. Before the equipment is put into production, Beston Group will assist customers in training their operations teams. Therefore, technicians have the professional skills to operate the equipment properly. It greatly improves the operating efficiency of the machine. Skilled operation ensures maximum waste recycling volume with minimal resource loss. Therefore, it reduces running costs.
Regular Maintenance&Upkeep
Regular maintenance and upkeep are key to ensuring long-term and stable operation of the equipment. Beston Group provides maintenance manuals to assist customers in formulating maintenance plans. Equipment operation requires regular inspection of key components and systems of the equipment. In addition, timely cleaning and replacement of worn parts is also necessary. This minimizes equipment failure and downtime, thereby reducing the pyrolysis plant cost of repairing.
Increase Energy Efficiency
Syngas is a valuable and clean energy produced by the pyrolysis reaction. By optimizing the thermal energy structure, Beston pyrolysis reactor can efficiently recover the thermal energy in the syngas. The syngas is then reused to supply heat for the production process. This process not only achieves efficient use of resources, but also reduces reliance on traditional fossil energy in the production process. Thereby, it reduces the waste tyre pyrolysis plant cost from energy consumption.
Pyrolysis in Global – Reasonable Prolysis Plant Price + One-stop Installation
Beston Group has over 10 years of experience in the waste recycling field. We have a self-built manufacturing factory of 200,000 square meters. In addition, our professional project team provides one-stop services such as solution development, equipment manufacturing, delivery, installation, and after-sales support. Therefore, Beston Group’s equipment and services have been highly praised by customers around the world. If you still have questions about tyre pyrolysis plant price, just contact us. Below are our customers’ successful projects for your reference.
In the End
When related to pyrolysis plant cost, you not only need to focus on the price itself but also search for good configuration and a comprehensive guarantee. Sometimes, choosing the right configuration and getting a good guarantee will help investors to save more money. You can get them from Beston. Leave your requirement now. Besides, you can see some projects information on Beston Facebook.
