Pyrolysis plant cost is a vital factor when investors establish this project. Besides machine quality, there are many factors that have an influence on it, for example, technology, post-sales services. Beston, as the top manufacturer, has our own manufacturing factory and service system. Our machines are reasonably priced. See the main elements influencing cost as follows.
What is the Cost of Setting Up a Beston Waste Tyre Pyrolysis Plant?
The range of Beston pyrolysis plant price is from USD45, 000. This price is flexible according to different models, reactor structures, additional equipment. Accordingly, when you wanna know the accurate price, please leave the detailed information to Beston. There are some costs investors should pay attention to.
Beston Waste Pyrolysis Machine Cost
Beston provides skid mounted pyrolysis plant (BLJ-3), batch pyrolysis plant (BLJ-6, BLJ-10), semi-continuous pyrolysis plant (BLL-16) and fully continuous pyrolysis plant (BLL-30). They can process 1-35 tons of waste materials. When you choose the standard pyrolysis production line from Beston, the greater the capacity is, the higher the price is. Just pick up an appropriate line according to feeding capacity or output.
| Model | BLJ-3 | BLJ-6 | BLJ-10 | BLJ-16 | BLL-16 | BLL-30 | |
| Capacity | 1-3t/d | 4-6t/d | 8-10t/d | 12-16t/d | 8t/d (only for rubber powder) | 30-35t/d | |
| Working Process | Batch | Batch | Batch | Batch | Semi-continuous | Fully continuous | |
| Reactor Size | φ1400*4900mm | φ2200*6000mm | φ2600*6600mm | φ2800*7100mm | φ2800*7100mm | φ1800*18500mm | |
| Reactor Material | Q245R | Q245R | Q245R | Q245R | Q245R | 310S stainless steel | |
| Drive System | 350 reducer+4kw drive motor | 400 reducer+5.5kw drive motor | 400 reducer+5.5kw drive motor | 500 reducer+7.5kw drive motor | 500 reducer+7.5kw drive motor | ZQH650-50 reducer+15kw frequency conversion motor | |
| Land (L*W*H) | 18m*4.2m*6m | 30m*12m*8m | 30m*13m*8m | 33m*13m*8m | 33m*13m*8m | 70m*20m*10m | |
| Power | 16.65kw | 37.85kw | 44.3kw | 55.6kw | 55.6kw | 256kw | |
| Burner | 2*200,000 kcal | 2*300,000 kcal | 2*300,000 kcal | 2*400,000 kcal | 2*400,000 kcal | 2.5 million kcal per set | |
| Total Weight of Shipped Materials | About 18t | About 24.5t | About 28t | About 34.5t | About 34.5t | About 150t | |
| Number of Containers | 1*40HQ | 1*40FR+1*40HQ+1*20 GP | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 25m*8m bulk cargo+8*40HQ | |
| Noise (dB) | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 | |
| Heating Materials | Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc. | ||||||
| Condensing System | Vertical Condenser | φ426*3000 Single piece condensing area 7.58m2 | φ630*3600 Single piece condensing area 17.8m2 | φ630*3600 Single piece condensing area 17.8m2 | φ820*3600 Single piece condensing area 35.6m2 | φ820*3600 Single piece condensing area 35.6m2 | φ920*3200 2 sets of vertical condenser |
| 3-in-1 Condenser | 3000*2200*2250 Condensing area 17.51m2 | 5800*2260*2500 Condensing area 35.85m2 | 5800*2260*2500 Condensing area 35.85m2 | 8000*2260*2500 Condensing area 49.5m2 | 8000*2260*2500 Condensing area 49.5m2 |
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Custom Parts and Ancillary Equipment Cost
In order to improve the automation level or reduce the budget, Beston provides some options on ancillary equipment. They are tyre shredder, dryer, feeding platform, feeder, reactor, PLC, discharger, condenser, dedusting tower, and some spare parts. So, it is important for you to understand the requirement for this pyrolysis line. When you contact us, our manager will have a detailed introduction to you.
Delivery and Installment Fee
The delivery and installment fee are also important factors to consider. The see freight are changed fluently. Beston will help you to select the most economical route. And Beston has related certificates and qualifications. We can arrange the delivery quickly and let customers get this waste pyrolysis machine quickly. When installing this project, customers should take manual labor, construction fee, raw materials cost, fuel and electricity cost into consideration. We will help you to make a plan on the basis of your country.
40+ Customers Cooperate with Beston at an Fair Waste Tyre Pyrolysis Plant Price
From now on, more than 60 customers visited Beston manufacturing factory and 40+ customers get a competitive tire pyrolysis plant cost from Beston and establish projects in their countries. Look at countries that have installed Beston pyrolysis plants at a fair price.
Pyrolysis Plant Price for a Paraguay Customer
A customer from Paraguay got a competitive pyrolysis plant price from Beston in June 2020.
Waste Pyrolysis Plant Price for a Zimbabwe Customer
A customer from Zimbabwe got an appropriate price from Beston in December 2020.
Tyre Pyrolysis Plant Cost for a the Philippines Customer
A customer from the Philippines got a fair cost from Beston in March 2021.
Tire Pyrolysis Plant Cost for a Egypt Customer
A customer from Egypt got a reasonable price from Beston in September 2020.
Is Beston Pyrolysis Plant Profitable?
Beston pyrolysis plant price is not the lowest. When customers set up this project on a large budget, they wanna know how much they can profit from it. If you take Beston pyrolysis machine, the profits are considerable. The final gross benefits are related to many factors, including machine cost, delivery and installment fee, fuel cost, raw materials cost, land cost, the market price of final products, etc. See a pyrolysis business analysis report of BLJ-16. The data is from China’s market.
| Analysis of BLJ-16 Pyrolysis Plant to Process Waste Tyre | |||||
| Item | Tyre | 13MT/Day | $46/MT | ||
| Fuel | Pyrolysis oil | 150kg/Day | $0/kg | ||
| Electricity | 54KW/H | 18Hour | $0.14/KWH | Daily consump 972kwh | |
| Labor | 6 person | 1 day | $15/person/day | ||
| Pyrolysis oil | 45% oil yield | 5.85MT | $410/ton | ||
| Carbon black | 30% yield | 3.9MT | $50/ton | ||
| Steel wire | 15% yield | 1.95MT | $150/Ton | ||
| Daily Input | |||||
| Items | Unit | Consumption | Unit price | Total | Remark |
| Tyre | Ton | 13 | $46.00 | $598.00 | |
| Pyrolysis oil | KG | 150 | $0.00 | $0.00 | |
| Electricity | KWH | 972 | $0.14 | $136.08 | |
| Labor | Person | 6 | $15.00 | $90.00 | |
| Total | $824.08 | ||||
| Daily Output | |||||
| Items | Unit | Quantity | Unit price | Total | Remark |
| Pyrolysis oil | Ton | 5.85 | $410.00 | $2,398.50 | |
| Carbon black | Ton | 3.9 | $50.00 | $195.00 | |
| Steel wire | Ton | 1.95 | $150.00 | $292.50 | |
| Total | $2,886.00 | ||||
| Daily Profits | |||||
| Output – Input | $2,061.92 | ||||
| Month Profits (25 working days) | $51,548.00 | ||||
| Annual (10 Months) | $515,480.00 | ||||
Note: the above data is just for reference on the basis of the Chinese market. Contact us to get a detailed business plan.
Why Beston Tyre Pyrolysis Plant Cost is Competitive?
Beston waste pyrolysis plant cost is not the cheapest but the most advantageous. Many customers would like to cooperate with Beston and choose a suitable model at a fair price. Beston not only provides good-quality tire pyrolysis machines with good functions but also offers all-ranged services. See the following reasons.
Beston pyrolysis equipment has a mature processing technology. It can handle tires, plastics and oil sludge. Advanced technologies include gas-phase catalytic pyrolysis technology. The parameters of the equipment will be adjusted according to the different raw materials. The entire project runs stably without trial error costs.
Beston equipment adopts PLC and DCS remote control system, which has a high degree of automation. They have data storage and download capabilities. The mobile terminal of the device realizes timely online monitoring of the Internet of Things. Customers could remotely monitor and control the operation of their ideal project.
In order to enable customers to extend the industrial chain, Beston provides supporting pyrolysis oil distillation technology, purification technology, decolorization and deodorization technology, etc. This improves customer end product value and improve overall customer profitability.
The service life of Beston tyre to fuel recycling equipment is 5-8 years. The parts of equipment come from well-known brands with quality assurance. Welding skills are superb. And Beston department strictly controls quality inspection. Therefore, the price performance ratio is very high.
The combustion exhaust gas is treated by the de-dusting system to meet the emission standards. Water-cooling discharging system reduces dust pollution. These systems meet the requirements of customers’ local environmental policies and regulations. And these systems can be customized according to the needs of customers.
After customers provide the factory layout, Beston provides the layout drawing design, installation drawing design and other kinds of drawings free of charge. At the same time, Beston also provides system software upgrade services. In this way, customers could save some additional capital investment and management cost.
How to Minimize Waste Tyre Pyrolysis Plant Cost?
When customers invest in a pyrolysis plant project, they wanna minimize the budget. A good manufacturer will provide several suitable plans for you to see and let customers choose the most economical one. Besides, a professional manufacturer provides the related report for customers. Beston is a leading tire pyrolysis plant manufacturer and gives you some tips.
Good quality means that the pyrolysis machine price is not cheap. When this pyrolysis plant works for long service life, it is more worth than these low-cost machines. Good quality shows on every part of Beston machines. Firstly, we adopt automatic submerged arc welding to produce machines. Secondly, Beston machines adopt great parts (Q245R steel, national standard flange, ZG310-570 gear, appropriate thickness of spiral plate, welding technology, high heat-resistant casing, etc.). Every part is carefully designed. It will bring a great user experience for customers. Moreover, they will improve working efficiency and prolong the service life of the pyrolysis plant.
Beston provides several types of equipment to improve the quality of final products, including tyre shredder, steel wire drawing machine, oil distillation machine. These machines will help customers to get a better quality of pyrolysis oil. The steel wire is used to pull out tire steel. The tyre shredder machine is used to cut tyre into small pieces. And the oil distillation machine is used to purify tyre oil. Finally, customers can get more economical benefits from their projects. Once this project is put into running, investors can get a quick return from final products. Tell us your local market price about these products, then we will make a detailed profit analysis for you.
When this project is running, the following factors should be considered: manual labor cost, land cost, energy cost (fuel, electricity, and water), maintenance and repairs costs, etc. If the labor cost is high, the continuous line is the most suitable. In a word, learn about these costs and choose the most cost-friendly working method.
If customers can maintain a pyrolysis plant following instructions, the pyrolysis plant has high-level safety and high efficiency. Moreover, it can serve customers for a long time. See some tips. Clean the reactor after the finish of pyrolysis. And check the wire line before the pyrolysis. If you wanna get more instructions, contact Beston for a list.
Where to Get an Appropriate Tyre Pyrolysis Machine Price from Manufacturers?
When investors wanna get a fair cost, selecting a reliable pyrolysis plant manufacturer is important. Beston is a good option for customers. See why we said this.
- Beston is specialized in waste to energy field for more than 10 years.
- Beston has its own manufacturing factory. Its area is about 16,000 ㎡.
- A group of professional teams will help customers to finish the pyrolysis project.
- Certificates and qualifications are provided by Beston. Moreover, we will help customers to get the related certificates.
When related to tire pyrolysis plant cost, you not only focus on the price itself but also search for good configuration and a comprehensive guarantee. Sometimes, choosing the right configuration and getting a good guarantee will help investors to save more money. You can get them from Beston. Leave your requirement now. Besides, you can see some pictures on Beston Instagram.
