Pyrolysis plant cost is a vital factor when investors establish this project. Besides machine quality, there are many factors which influence it, for example, post-sales services. Beston, as the top manufacturer, has our own manufacturing factory and service system. Our machines are reasonably priced. See the main elements influencing cost as follows.
How to Minimize Waste Tyre Pyrolysis Plant Cost
Good Quality Prolongs Machine Service life
Good quality means that pyrolysis machine price is not cheap. When this pyrolysis plant brings a long service life, it is more worth than these low-cost machines. Good quality shows on every detail on Beston machine. Firstly, we adopt automatic submerged arc welding to install this machine. Secondly, Beston plant adopts great parts, such as the raw materials (Q245R steel, national standard flange, ZG310-570 gear, etc), appropriate thickness of spiral plate, welding technology, heat-resistant casing, etc. Every deviceis carefully designed. It will bring great usage experience for customers. Moreover, they will improve working efficiency and prolong service life of pyrolysis plant.
The Larger the Capacity Is, the Larger the Output Is in a Same Period
The large-scale pyrolysis equipment costs more than small scale machine. However, large-scale machine has large production. When choosing models, you can focus on volume of raw materials, final productivity and capital. BLJ-6 and BLJ-10 have small production capacity from 6-10 t/d, which are suitable for small-scale business. BLJ-16 and BLL-20 have large productivity which can process 15-24 tons of waste per day. They need more capital compared with batch type.
There is an estimate cost for this plant: USD 49000-75000. The cost is variable when customers require different models, project plans, and other parts.
Considerable Profits from Valuable End Products
Once this project is put into running, investors can get a quick return from final products. Tell us your local market price about these products, then we will make a detailed project profit analysis for you.
Use Reprocessing Machines to Improve Final Products Value
tyre pyrolysis plant price estimate does not contains pyrolysis plant only. Taking some other reprocessing machines costs into consideration is better.
1.When the size of material is too large, it is necessary for customers to order a tyre shredder. Cutting material into small size is conducive to improve pyrolysis efficiency.
2.When raw materials include much water content, customers need to prepare a dryer. Removing extra moisture will make oil quality better in the next process.
3.If you intend to further process the final products or by-products, you should add some budget to your plan. Oil distillation machine and bricking-making machine are good equipment to make final products better.
Long-term Factory Overhead Outweigh Cost of Pyrolysis Plant
When this project is running, the following factors should be considered: manual larbor cost, land cost, energy cost (fuel, electricity, and water), maintenance and repairs costs, etc. Send us your detailed info, and Beston provide an expense list and pyrolysis reactor design in details for you.
Why Beston Tyre Pyrolysis Plant Cost is Reasonable
Environmental-friendly System – Clean Smoke Emission System
The most concerned issue is the management way of waste smoke. In the traditional project, pollution management cost takes a large part of the whole tyre to oil plant cost. Beston plant is configured with dedusting system. It is used to deal with smoke specifically. By reprocessed, the discharged smoke accords with European emission standards.
Energy-Saving System – Combustible Gas Recycling System
Beston manufactured a system to recycle waste oil gas. Firstly, use hydroseal to remove sulphur. Secondly, use condensers to get heavy oil. Thirdly, light oil gas enters into combustion chamber. Investors can save fuel cost from this process.
Comprehensive Spare Parts
Beston offers comprehensive equipment related to this project, like steel wire drawing machine, feeder, condenser, tyre shredder. Moreover, we not only provide one option for customer. When you have special requirement or don’t know how to choose them, leave a message to us.
Project Profits Analysis
|Electricity||81KW/H||18Hour||$0.14/KWH||Daily consump 1,458kwh|
|Labor||8 person||1 day||$15/person/day|
|Pyrolysis oil||45% oil yield||6.75MT||$410/ton|
|Carbon black||30% yield||4.5MT||$50/ton|
|Steel wire||15% yield||2.25MT||$150/Ton|
|Output – Input||$2,080.88|
|Month Profits (25 working days)||$52,022.00|
|Annual (10 Months)||$520,220.00|
Specifications of Beston Machines
|Working Method||Portable & Batch||Batch||Semi-Continuous||Fully Continuous|
|Raw Materials||Tyre, Oil Sludge, Plastic, Rubber||Waste Plastic, Tyre, Rubber, Oil Sludge|
|Pattern||Portable & Batch||Horizontal & Rotary|
|Heating Materials||Charcoal, Wood||Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.|
|Total Power||15 kw/h||24kw/h||30kw/h||54kw/h||71.4kw/h|
|Floor Area (L*W*H)||11m*2.2m*2.4m||30*10*8m||30*10*8m||40*10*8m||45*25*10m|
|Operating Pressure||Normal Pressure||Normal Pressure||Constant Pressure|
|Cooling Method||Water Cooling||Water Cooling|
|Life Span||3-5 Years||5-8 Years|