Biochar Production Equipment

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Biochar Production Equipment

Biochar production equipment can recycle and reuse all kinds of biomass from various industries. Through pyrolysis technology, the machine converts waste biomass into biochar. The entire production process is efficient, clean, and safe. Biochar is an environmentally beneficial and widely used carbonaceous material. As various industries transform towards sustainability, the biochar making project has a huge market potential. As an excellent solution provider, Beston Group should be your first choice for investing in a biochar machine.

Beston Biochar Production Equipment
Beston Biochar Production Equipment

What is Biochar Production Equipment?

Biochar production equipment converts organic matter from waste biomass into biochar through biomass pyrolysis technology. The whole reaction is under a high-temperature situation without oxygen. The machine mainly consists of a feeding system, pyrolysis system, discharging system, and dedusting system. The reactor is a key part of the entire equipment. It determines the reaction efficiency and the biochar’s quality. Look at the components of this equipment in the following 3D diagram.

3D Diagram of Beston Biochar Production Equipment
3D Diagram of Beston Biochar Production Equipment

What is Biochar Made of?

For biochar making machine, most waste biomass can be used. However, due to a lack of utilization awareness, most of the biomass with high recycling value is wasted. Waste biomass can come from a variety of industries. Due to the stable source and high quality of raw materials, waste biomass from the following industries is an excellent choice for biochar production.

Industry Biomass Type
Foresty&Wood Processing logging residue, wood chips, sawdust, wood product scrap, bamboo, etc.
Food Processing coconut shell, sugarcane bagasse, coffee shell, olive shell, almond shell, etc.
Agricultural Planting rice husk, straw, jute stick, corn stalk, etc.
Palm Cultivation empty fruit bunch, palm kernel shell, palm fiber, etc.

Note: The suitability of different biomass varies slightly. Therefore, we recommend that customers send samples to us for testing in advance. Based on the test results, our technical team matches the process solution that suits your production needs.

3 Types of Biochar Equipment Available for Sale

Beston Group offers three kinds of biochar equipment for sale, including batch, skid-mounted and continuous. Their production scale, working conditions and operating methods are different. The table below is a comparison of the three biochar plant types for your reference.

Types Batch Type Skid-mounted Type Continuous Type
Model BST-J12, BST-J18, BST-J40 BST-05 Pro BST-10, BST-30, BST-50
Input capacity 12-40m³/h/batch 0.3-0.5m³/h (300kg/h) 2-15m³/h
Working method One furnace per day 5*24 hours 5*24 hours
Feeding method Manual Manual Automatic
Reactor cooling time Required No need No need
Discharging method Manual Automatic Automatic
Fundamental building Required 80%-90% of installation work is done in the manufacturing factory Required
Skid-mounted-Biochar-Machine
Skid-mounted Biochar Machine
Batch-Biochar-Machine
Batch Biochar Machine
Continuous-Biochar-Machine
Continuous Biochar Machine

Parameters of Biochar Machine for Sale

ModelBST-J12BST-J18BST-J40BST-05 Pro (skid-mounted)BST-10BST-30BST-50
Input Capacity12m³/batch18m³/batch40m³/batch0.3-0.5m³/h2-4m³/h7-9m³/h10-15m³/h
Reactor Sizeφ1900mm*L4500mmφ1900mm*L6600mmφ2800mm*L7100mmφ830mm*L5500mmφ1300mm*L14051mmφ1700mm*L14180mmφ2000mm*L14260mm
Land for Equipment (L*W*H, Standard Configuration)9m*6m*6m12m*6m*7m15m*18m*7m10m*8m*3.9m29m*15m*5m30m*15m*8m35m*18m*9m
Weight (Standard Configuration)18T22T34T15T35T35T49T
Energy Consumption (Standard Configuration)11kw/h13.5kw/h25kw/h31kw/h34.7kw/h61.5kw/h116kw/h
Working MethodBatchFully continuous
Feeding Requirement/Size: ≤20mm; moisture: ≤15%; strong liquidity
StructureHorizontal rotationDouble barrel single hearthDouble barrel double hearth
Speed0-2RPM1-9RPM
Control MethodControl by buttonsPLC control
Reactor MaterialQ245RQ245+310S
PressureMicro negative pressure
Heating MaterialDiesel, natural gas, heavy oil, biomass, etc.
Heating MethodDirect heating
Noise (dB)≤80
CondenserCirculating water cooling
Rotation MethodExternal gear rotation

How to Make Biochar?

The process of making high-quality biochar is quite meticulous. The entire process involves the coordination of multiple systems and components. The following will take a continuous biochar production equipment as an example to show you the biochar production process in detail.

How to Make Biochar

Biomass Pretreatment

To improve reaction efficiency, the reactor has requirements for the particle size, moisture content, and fluidity of biomass. The feed requirement for biomass is within 20mm. In addition, the optimal feed size is 5–8 mm. The moisture content of biomass needs to be within 15% before entering the reactor.

01

Biochar Formation

After the reactor is preheated for about 1.5 hours, the biomass enters the biochar furnace through a large-angle belt conveyor. After the reaction temperature reaches 380°C-450°C, the reaction becomes stable. Under anaerobic combustion, internal water, methyl substances (synthesis gases such as hydrogen, methane, ethane, carbon monoxide, etc.), and volatiles in the biomass are continuously released. The result is a carbonaceous residue: biochar. Finally, the biochar is discharged from the water-cooled screw discharger.

02

Combustible Gas Reuse

The entire reaction produces a large amount of combustible gas. Theoretically, each kilogram of biomass can produce 0.7kg of combustible gas. These combustible gases are first processed by dust removal and condensation. The purified combustible gas then re-enters the combustion system through pipes. Finally, they provide the heat source for the biochar making machine to operate. Not only that, customers can also use special containers to collect combustible gas to provide energy for the whole system.

03

Flue Gas Treatment

The exhaust gas generated during the entire reaction will enter the spray tower and demister tower through the flue gas pipe. These facilities remove dust and cool down high-temperature flue gas. Finally, the treated flue gas is discharged from the chimney. In particular, if your area has higher emission standards, we offer high-end exhaust treatment systems. The flue gas treated by this system can meet EU emission standards.

04

Video of Beston Biochar Plant Working Process

This video not only shows each part of Beston biochar pyrolysis equipment but also shows the entire pyrolysis process from feeding to discharging. Customers could get more information from this video.

Application Scenarios of Biochar Produced by Biochar Machine

Cash Crop Cultivation

Biochar is generally used as a soil additive in cash crop cultivation. It has the following main advantages:

  • Improve Fertility: Biochar is rich in carbon and other nutrients such as nitrogen, phosphorus, potassium, etc. Using biochar can improve soil fertility and promote plant growth.
  • Increase Water Retention: The porous structure of biochar helps absorb water. Thus, this increases the water retention capacity of the soil. Therefore, the drought resistance of the soil increases.
  • Optimize Ph: Biochar has neutral or near-neutral properties. It regulates the pH of the soil. Thus, this provides a suitable growing environment for plants.
  • Promote Microbial Activity: Biochar helps increase the activity and functionality of microorganisms in the soil. This promotes the decomposition of organic matter in the soil and the release of nutrients.

Biochar for Cash Crop Cultivation

Poultry&Livestock Farming

  • Feed Additive: Biochar is used as a feed additive to help maintain the balance of the intestinal microflora of animals. Through adsorption, biochar can reduce the accumulation of harmful substances in the digestive system. This promotes food digestion and nutrient absorption, thereby improving digestive health. Most importantly, biochar may reduce methane emissions from ruminants. This helps reduce its negative impact on climate change.
  • Poultry Bedding: Biochar produced by a biochar production equipment has excellent adsorption properties. Therefore, as poultry bedding, it can absorb and purify harmful gases such as ammonia and hydrogen sulfide in livestock manure. This reduces odor and pollutant emissions. Thus, this improves the breeding environment. In addition, it can absorb moisture in the shed and keep the environment relatively dry. This reduces the growth of bacteria and mold. As a result, biochar is good for the healthy growth of animals.

Biochar for Poultry&Livestock Farmin

Carbon Sequestration

Through the biochar production process, the organic matter in the biomass is converted into a stable carbonaceous residue: biochar. Its stable chemical properties and porous physical structure provide sites for adsorption and immobilization of carbon molecules. This makes the carbon in the biochar more stable and less susceptible to microbial degradation or oxidation. Therefore, biochar can be used as a carbon storage carrier to fix carbon in the soil for a long time.

Biochar for Carbon Sequestration

Industrial Energy Supply

  • Industrial Fuel: Biochar can be used as a renewable industrial fuel to replace traditional fossil fuels, such as coal, oil, etc. It can be used in the combustion process of industrial facilities such as power plants and boilers to provide heat and electricity. The use of biochar helps reduce dependence on fossil energy, lower carbon emissions, and mitigate the impact of global climate change.
  • Metal Smelting Reductant: In the metal smelting process, the extraction of some metals requires reducing agents to reduce metal oxides into metals. Biochar can be used as an effective reducing agent in metal smelting, such as in the extraction process of iron, nickel, copper, and other metals. In the reduction reaction, biochar helps reduce metal oxides to their corresponding metals while generating heat energy.

Biochar for Industrial Energy Supply

Charcoal-derived Product Processing

  • BBQ Charcoal Processing: BBQ Charcoal made from biochar machine usually has a uniform degree of carbonization and density, with no obvious impurities. Meanwhile, due to the high calorific value and low ash rate of biochar, this kind of barbecue charcoal produces long-lasting heat, stable heat release, and less smoke when burning. In addition, it emits a unique natural plant flavor during burning. These properties make barbecue charcoal ideal for outdoor grilling and cooking.
  • Hookah Charcoal Processing: Using biochar to make hookah charcoal requires special processing. It usually requires steps such as grinding, mixing, and pressing. Like barbecue charcoal, hookah charcoal made from biochar has stable combustion characteristics. In addition, compared with traditional hookah fuel, it is natural and healthy and has a special flavor. These properties make biochar-based hookah charcoal a better smoking experience.

Biochar for Charcoal-derived Product Processing

Biochar Production Project Boosts Circular Economy Growth

The concept “Circular Economy” aims to minimize resource consumption and extend resource utilization cycles. biochar prodcution equipment for sale implements the core of the circular economy, the 3Rs: Reduce, Reuse, Recycle. Through the sustainable integration of waste biomass, Beston biochar production project injects new vitality into the growth of the circular economy.

Reduce:

Beston Group’s advanced biochar production technology achieves high-volume reduction of various waste biomass. At the same time, it ensures efficient, safe, and clean waste recycling. This not only reduces waste accumulation but also significantly reduces environmental burdens.

01

Reuse:

Due to its high market value, biochar can be reintroduced into the consumption cycle. In other words, making biochar extends the lifecycle of waste biomass. Additionally, the reuse of biochar can reduce the consumption of resources with equivalent functions, such as fossil fuels, fertilizers, etc.

02

Recycle:

The original value chain produces waste biomass. Meanwhile, biochar production project creates a new recycling value chain. Biochar can play a role again in the production activities of the original value chain, such as producing energy, increasing soil fertility, etc. Therefore, biochar making machine achieve a closed-loop value chain.

03

Circular Economy Growth

Additional Components Options for Biochar Production Equipment for Sale

Dryer for Biochar Equipment for Sale
Dryer

Dryer

The role of the dryer in biochar production is mainly to remove moisture from the raw materials. It reduces energy losses in carbonization machine. Thus, this improves production efficiency. In addition, dried raw materials allow for a more uniform reaction. Therefore, the quality of biochar is guaranteed.

Crusher for Biochar Equipment for Sale
Crusher

Crusher

Continuous biochar machine for sale has specific feed sizes. If the raw material held by the customer is too large, it needs to go through the crushing process. The function of the crusher is to crush raw materials into particle sizes suitable for equipment processing. Raw materials of uniform size result in finished biochar of uniform quality.

Condenser for Biochar Equipment for Sale
Condenser

Condenser

In the biochar production unit, the biogas produced by pyrolysis will contain wood vinegar and tar. They also have good utilization value. These organic compounds exist in the form of vapor in gases. The function of the condenser is to process the wood vinegar and tar into liquids and then collect them.

Briquetting Machine for Biochar Equipment for Sale
Biochar Briquetting Machine

Biochar Briquetting Machine

The machine’s function is to compress biomass particles or powder into biochar products with higher density and more regular shape. They include biochar flakes, biochar pellets, biochar rods, biochar briquette, etc. These biochar products are easier to transport and store. In addition, they have a higher economic value.

Why Choose Beston Biochar Machine for Sale?

Eco-friendly Design

Beston biochar maker for sale is equipped with a de-dusting system. The hot air goes through this system before being discharged. The exhaust gas complies with European emission standards. Of course, there will be some differences in the emission requirements in different provinces/regions. Send your local emission requirements to Beston Group. We offer an ideal de-dusting system!

01

Safe System

Safety in production is no trivial matter. And Beston has always attached great importance to this issue. The entire carbonization process is in a low oxygen and negative pressure environment. The material inside the biochar equipment for sale does not contact oxygen and does not have combustion conditions. An explosion-proof device is designed at the end of the equipment to ensure the safe operation of the equipment.

02

Energy-efficient System

During the material pyrolysis process, the purified combustible gas is used to heat the whole reaction system. The surplus part can be used for other heating equipment and other purposes. The high-temperature syngas generated in the furnace area are purified and used to provide a heat source for the front-end dryer. Accordingly, the whole process is very energy-saving.

03

Equipment Factory Inspection

The whole process of inspection is carried out according to standard quality control procedures, including material storage inspection, production inspection, airtight safety inspection, delivery, and installation inspection. In this way, Beston fully guarantees the life cycle of the charcoal equipment, so that customers can bring economic benefits safely and smoothly. Welcome to third-party professional institutions to test.

04

Technical Strength

Beston Group’s professional technical team provides comprehensive drawing design and installation/operation/maintenance guidance. They provide customers with practical technical solutions. At the same time, a large number of patent certificates ensure that customers’ projects are sufficiently competitive and professional in the industry. This ensures long-term and stable operation of efficient biochar production equipment.

05

IoT Options

The IoT system helps customers monitor product usage, operating parameters, faults, and other information of biochar equipment. Allow customers to remotely grasp project operation information through mobile device implementation. Customers set the warning value of different parameters. When the monitoring data triggers the warning strategy, the system automatically pops up the corresponding warning information.

06
Beston Biochar Making Machine with Advanced Technologies
Beston Biochar Making Machine with Advanced Technologies

Professional Documents Support from Beston Group

Testing Report of Biochar Produced from Sent Samples

We recommend that customers send samples for testing of raw materials for biochar plant. Our technical team will issue corresponding test reports. The report will display data such as moisture, ash, carbon content, calorific value, etc. This can help customers better judge the feasibility of the project. Below are some testing data of different types of materials for your reference:

Materials Full Water Analyzed Water Ash Volatile Fixed Carbon Total Sulfur High Calorific Value Low Calorific Value
Rice Husk 6.09 3.58 39.08 19.12 38.22 0.12 3860 3559
Coffee Shell 11.78 1.21 2.75 30.96 65.08 0.02 7050 3559
Sawdust (Asia) 6.84 4.51 5.871 20.8 68.91 0.08 6454 6053
Sawdust (Europe) 5 / 6.2 17.7 76.8 / / 6088
Coconut Shell(Asia) 9.1 4.19 0.81 6.95 88.68 0.09 7277
Corn Stalk 0.78 0.15 50.96 10.96 37.99 0.02 / 6724
Sunflower Stalk 0.8 0.2 14.88 12.28 72.64 0.01 /
Reed Pole 0.62 0.12 18.92 11.02 69.9 0.04 /
Municipal Sludge 1.02 0.66 89.16 5.5 4.68 0.77 706 566
Printing  Sludge 0.52 0.13 59.63 11.49 28.88 2.68 2804 2638

Note: the moisture, size, and categories will influence the components of the final charcoal. The data is just for reference.

ROI Analysis for Biochar Production Project

When you invest in Beston biochar making machine for sale, profitability analysis is an essential step. We will calculate the daily running cost and daily gross profit according to your local information and market. It is helpful to let customers know the payback circle. Look at a report based on the Middle East region. It is just for your reference.

Return on Investment of BST-50 Wood Chips Carbonization Project in The Middle East Regin
ItemDetailsUnitUnit price/USDQuantityAmount/USDTotal amount Remark
Fixed Investment CostEquipment BST-50Set2500001250000
Transportation From China to Destination PortSet90000190000
From Port to SiteSet580015800
Customs tax0.15Set37500137500
InstallationBeston technician's salaryDay100505000
Round -trip airticketsEa242024840
VisaEa3501350
Local welderDay651006500Two welders are needed
Local plumberDay65201300
Local laborDay16.850840
Crane forklift etc.Day80302400
MaterialsInstallation materials readySet350013500Foundation, pipe, etc.
License/Ea200012000Environmental, firefighting, etc.
Workshop50016050080000
490030
Operating CostRaw materialsWood chipsTon10012012000
Water/1.7635.28
Electricity/KWH0.112922321.42
FuelNatural gasLiter7.252701957.5
Labor/People16.8467.2
Maintenance/Day85185
Depreciation8 yearsDay209.31209.3
Tax0.050
14645.7
End Products PriceBiochar0.3Ton680362448030% of input
Wood vinegar0.08Ton12809.6122888% of input
Tar oil0.02Ton4502.410802% of input
37848
Daily Income23202.3
Monthly IncomeWorking dayDay25580057.5
Yearly IncomeWorking dayDay3006960690

Engineering Drawings for Infrastructure

Beston Group provides comprehensive engineering drawings for biochar equipment infrastructure. They include plant construction, equipment layout, PID diagrams, circuit diagrams, etc. Not only that, we also provide technical support such as equipment installation, operation and maintenance manuals. These lay a solid foundation for the long-term and stable progress of customer projects.
Engineering Drawings for Infrastructure

Choose Beston as a Reliable Biochar Production Equipment Manufacturer

Beston Group is the top-rated biochar machine manufacturer in this field. We have excellent manufacturing levels, full-cycle service support and professional technical guidance. Therefore, Beston Group can provide comprehensive solutions at every stage of the biochar production project.

Delivery
  • Delivery preparation circle is about 45-60 working days.
  • Beston Group takes delivery photos and videos to customers.
  • The delivery will be arranged according to the content of the contract.
Installation
  • The installation circle is about 30-50 working days.
  • Help customers install the machines safely and appropriately.
  • Beston Group provides commissioning and does trial runs for customers.
Training Service
  • The training circle is about 10 working days.
  • Train workers on how to operate the whole production line.
  • Train workers on how to deal with some emergencies.
  • Train workers on how to maintain the production line.
Tracking Service
  • The tracking circle is about 180 working days.
  • Work with operators for 3-7 working days so as to ensure workers can operate machines appropriately and independently.
  • Track the running situation and the maintenance.

Beston Group’s Global Biochar Making Projects

As an industry-leading biochar production equipment manufacturer, Beston Group provides equipment supply for biochar production projects of global customers. The equipment not only alleviates the disposal pressure of waste biomass for customers, but also help them earn additional income. In addition to biomass, Beston Group also offers oil sludge/plastic/tyre recycling solutions. Please contact us if you are interested. Here are some successful cases of Beston biochar making machines for your reference.

In 6 Continents
30+ Countries Installed
Standard Model
Customized Machine

One-stop Project Service
Document Supports
Installation Support
Technical Support for Life Time

Become Beneficiary of Biochar Production!

Applying Beston biochar production equipment is a potential business for investors. The final green biochar has wide applications. If you have a preliminary plan, Beston Group can provide a more suitable plan according to your situation. Various types of equipment and one-stop service solutions are avaliable for choosing from. Beston Group is always at your service, please contact us now. If you want to get more videos related to biochar machine, just visit Beston Group’s YouTube!

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