Biochar production equipment carbonizes all sorts of waste biomass into charcoal in the absence of oxygen. Beston plants have an energy-saving system to improve carbonization efficiency. Moreover, it adopts heat-resistance materials. It can serve customers for a long time. Low-cost biomass is easily got from the local area. According to the info customers provide, Beston Group will design a suitable plant drawing.
Beston Biochar Machine In Stock – Technical Parameters
For meeting investors’ requirement, Beston Machinery promote the following two kinds – batch & continuous models. View parameters.
Batch Models
| Batch Models | ||||
| Capacity | 12m³ | 18m³ | 40m³ | |
| Working Method | Batch | |||
| Description and Size | Reactor | Φ1900*4500 | Φ1900*6600 | Φ2800*7100 |
| Casing | 2260*3600 | 2260*5600 | 3200*7000 | |
| Cyclone Dust Removal System | 1000*800*3500 | 1150*1000*3500 | 1460*1300*4080 | |
| Dust Removal Tower | 1300*1300*4900 | 1800*1300*4900 | 1900*1900*5900 | |
| Land Field (Standard) | 10*4.5*6m | 10*4.5*6m | 12*4.5*6m | |
Continuous Models
| Continuous Models | ||||
| Feeding Capacity | 0.3-0.5 T/H | 0.8-1 T/H | 2.5-3 T/H | 4.5-5 T/H |
| Working Method | Fully Continuous | |||
| Reactor Size | Φ820mm | Φ1000mm | Φ1300mm | Φ1700mm |
| Heating Materials | Charcoal, Wood, Diesel, Natural Gas, LPG, etc. | |||
| Energy Consumption | 45kw/h | 65kw/h | 90kw/h | 125kw/h |
| Weight | 28t | 35t | 45t | 54t |
| Dimensions (L*W*H) |
28m*11m*6m | 33*13*7m | 40*15*8m | 50*16*10m |
| Operating Pressure | Light Negative Pressure | |||
| Life Span | 5-8 Years | |||
Note: 1. The feed capacity is taken rice husk as an example. 2. Power energy consumption is based on the configuration. 3. Demonstration is based on the site’s layout.
Use Biochar Equipment to Carbonize Variety of Materials
Beston biochar production plant aims at turning different useless waste into charcoal which has high economic value. Large useful biomass is wasted because of lacking utilization consciousness. If these following wastes are converted into biochar, customers and the local area will get substantial profits.
- Biomass: wood, coconut shell, sawdust, palm kernel shell, rice husk, straw, bamboo, olive shell
- Sewage sludge
- Municipal solid waste
How to Use Final Products After Biochar Production
How to Use Biochar
• Widely used as fuel of BBQ.
• Used as fuel in other industries.
• Attach heavy metal to improve the soil quality.
• Can be reprocessed into activated carbon.
• Used for construction bricks with clay.
• Widely used as fuel in industries such as steel and iron factories, ceramics, etc.
How to Use Gas
• Widely used as fuel.
• Greenhouse agriculture heating.
• Used as fuel for heating or drying.
• Can be used for the generator to get electricity.
How to Use Tar
• The great materials in shipbuilding and paint industry.
• Tar is used as raw materials in chemical and medicine.
• Used as plant nutrition regulates auxin or insecticide.
How to Use Wood Vinegar
• Anti-insect fungicide.
• Pesticide neutralization conditioner.
• Soil conditioner.
Benefits of Beston Biochar Pyrolysis Machine
1. Easy Installment, Operation and Maintenance
Beston biochar furnace is easy to operate and maintain. The batch and continuous are easy to install. If the project is equipped with an automatic feeder and discharger, the requirement for the labor force is small. And the operation process is simpler compared with the feeding method needing workers’ operation. Moreover, just running the sawdust carbonization machine as the instruction. Then take few time on maintenance.
2. How to Guarantee Safety
There is a series of devices to make sure the operation in a safe condition. Besides, some parts will avoid dangerous things happen.
• Use PLC to monitor temperature, heating rate, drum speed, etc.
• Many parts have explosion-proof holes or relief valve. Besides, the design uploading in an emergency is important in the production process.
• The light negative pressure in the biochar stove makes the running safe.
• There are three parts to guarantee good sealed effectiveness.
• Use feeding without wind and air to improve sealed effectiveness.
• The automatic igonation device avoids explosion inner the furnace. Besides, the temperature on the surface of casing won’t over 50℃.
• Combustion room adopts new structure and good high-temperature-resistant materials.
3. Why it is an Environmental-friendly System
• A part of waste air will be recycled to provide heat for the dryer.
• High-temperature waste smoke will be purified by three or four procedures. Then it is no problem to discharge it directly.
• The tar and wood vinegar are processed and can be used directly.
• Combustion chamber uses ceramic fiber. And its lifespan reaches 12 years.
• The sewage and sludge will be treated and reused. Finally, this project reaches the purpose of zero-emission.
4. How to Save Energy
• It posses high-level gas utilization. 90% of oil gas can be recycled to provide heat for the combustion chamber. View the related videos.
• This machine takes intelligent control and frequent adjustment.
• The hot air generated in the production can be sued to dry materials.
• Water can be reused again and again.
• Work continuously in 3-5 working days.
• Beston can design hot air source on the basis of local cheap fuel. The coal, biomass, natural gas and other fuel can be applied. This design will help investors to save cost.
• Adopt main and auxiliary furnace design. Its multi-stage thermal structure makes energy consumption low.
• Low-ammonia combustion design improves combustion efficiency.
Biochar Making Machines Projects & Exhibition
Due to mature technology and high rate of return, this biomass pyrolysis plant has been applied in numerous countries, such as Ukraine, Turkey, Spain, Ghana, Malaysia, Mexico, Japan, Chile, etc. These customers told us that Beston biochar reactor for sale completely met their requirements. And at present, their plants still stay in a good profit got from biochar.
Business Plan Analysis When Purchasing Beston Biomass Charcoal Machine
| Economic Analysis Report For BST-10 Commercial Biochar Production Plant | |||||
| Land for Machine | 20*12*6 | m³ | |||
| Daily Running Cost | |||||
| Item | cost per unit(usd) | Total | |||
| Material(Ton) | 24 | ton | 80 | 1920 | USD |
| Fuel | 50 | m3 Natural gas | 0.45 | 22.5 | USD |
| Water | 1.5 | ton water | 0.6 | 0.9 | |
| Power | 35 | kw | 0.09 | 3.15 | USD |
| Labors | 5 | workers | 30 | 150 | USD |
| Maintenance | 10 | 20 | USD | ||
| Depreciation | 10 | 20 | USD | ||
| Tax | Free from tax for Environmental Protection Project | 0 | USD | ||
| Other Expenses | 10 | USD | |||
| Total Cost: | 2146.55 | USD | |||
| Daily Gross Profit | |||||
| Charcoal (BBQ) | 8 | tons/day | 680 | 5440 | USD |
| Tar oil | 0.2 | tons/day | |||
| Wood vinegar | 0.5 | tons/day | |||
| Total Gross Profit | 5440 | USD | |||
| Pure Profit | |||||
| Daily Profit: | 3293.45 | USD | |||
| Monthly (25 working days) | 82336.25 | USD | |||
| Annual (10 Months) | 823362.5 | USD | |||
Note: Take BST-10 as an example. Datas are from Chinese Market, just for your reference
Beston Machinery – Top-rated Biochar Production Equipment Manufacturer
Beston, as manufacturer and supplier together, often offers a favorable price to investors. See the following core competency.
• We have our own manufacturing factory area which reaches 15000㎡. We have advanced welding technology and professional teams.
• Take part in exhibitions in Asia, Europe, Africa every year.
• Beston machines has been exported to 15+ countries.
• Provide comprehensive service, include online guidance, site intallment service, or others.
Some Guidance When Purchasing Biochar Production Machine
How Much Can You Spend for Biochar Plant?
When determining to establish a charcoal making plant to do biochar business, you must understand how much you are able to invest. We provide four models with different prices and capacities, including BST-J12, BST-J18, BST-J40, BST-05, BST-10, BST-30, BST-50. Consult us online and our personnel will offer you the appropriate suggestion.
Which Materials Do You Plan to Dispose of?
You should make out what type of material you plan to carbonize. This is an extremely important factor. If materials have large size and more than 20% water content, it is necessary for you to order the crusher and dryer. Besides, if you don’t confirm which material you are going to dispose of, we can’t provide the most appropriate plan for you.
Have You Decided to Adopt What Kind of Heating Fuel?
There are multiple choices of fuel to heat biochar making furnace, such as coal, wood, natural gas, oil, etc. Choosing the least expensive one in the light of local conditions. In addition, Beston technician is willing to customize the combustion chamber for you.
What are Usages of Final Products?
You should make clear the usages of final products. Then Beston engineers will give you guidance or appropriately change the configuration of the biochar machines for sale which is better for you.
See more FAQs about biomass charcoal making machines.
How is Biochar Made by Beston Biochar Making Machine?
Biochar pyrolysis is a waste treatment technology to make artificial charcoal and combustible gas. Beston biochar making machine for sale has high automation system which can feed at one side and discharge at the other side. The following content is the simple description of biomass production process:
Pretreatment
Make sure that the size of the material is smaller than 2cm and the water content is less than 20%.
Biochar Production Process
Put materials into the feeder. Then feeder will evenly deliver materials into biochar making furnace. When the temperature reaches to 350℃, customers constantly get charcoal.
Combustible Gas Recycling System
In the biochar making furnace, there is waste combustible gas existing. After cleaned by cyclone dust collector and spray washer, combustible gas enters into the condenser. In the condenser, we can get tar and wood vinegar from combustible gas. At last, the combustible gas is induced into the reactor to heat reactor again.
