Beston charcoal making machine is combined with the newest generation of carbonizing technology. It integrates safety design, combustible gas recycling system and de-dusting system together. With its eco-friendly and efficient system, investors can get considerable profits from final charcoal. Besides, we offer a series of pre-sales service and post services. When you do charcoal making business, Beston machines are certainly a great option.
Basic Parameter – Beston Batch & Continuous Charcoal Machine for Sale
| Batch Model | BST12 | BST18 | BST40 | |
| Capacity | 12m³ | 18m³ | 40m³ | |
| Working Method | Batch | |||
| Description and Size | Reactor | Φ1900*4500 | Φ1900*6600 | Φ2800*7100 |
| Casing | 2260*3600 | 2260*5600 | 3200*7000 | |
| Colon Dust Removal system | 1000*800*3500 | 1150*1000*3500 | 1460*1300*4080 | |
| Dust Removal Tower | 1300*1300*4900 | 1800*1300*4900 | 1900*1900*5900 | |
| Land Field (Standard) | 10*4.5*6m | 10*4.5*6m | 12*4.5*6m | |
| Continuous Model | BST-05 | BST-10 | BST-20 | BST-30 |
| Feeding Capacity | 0.5 T/H | 0.8-1 T/H | 1.5-2 T/H | 2.5-3 T/H |
| Working Method | Continuous | |||
| Reactor Size | Φ800 | Φ1000 | Φ1300 | Φ1700 |
| Heating Materials |
Charcoal, Wood, diesel, Natural Gas, LPG, Biomass, etc. | |||
| Total Power | 40kw/h | 55kw/h | 60kw/h | 72kw/h |
| Floor Area (L*W*H) | 30m*15m*7m | 35*15*7m | 45*15*10m | 50*15*10m |
| Operating Pressure | Constant Pressure | |||
| Cooling Method | Recycling Water Cooling | |||
| Life Span | 5-8 Years | |||
Variety of Raw Materials Processed by Charcoal Production Equipment
-
Biomass Waste
There are many kinds of biomass waste can be applied to make charcoal, including wood, coconut shell, rice husk, palm kernel shell, sawdust, straw, bagasse, bamboo, manure, etc. Waste carbonized biomass has high commercial value.
-
Municipal Solid Waste
Municipal solid waste contains green waste, food waste, construction waste, paper, plastic, etc. If we can’t deal with these waste well, these waste will cause a series of pollution for air, soil and water. In order to get a better carbonizing result, customers can classify the waste by waste sorting machine in advance.
-
Sewage Sludge
When discharged, large amounts of heavy metals in the sewage will remain in the sludge. Besides, bacterial reproduce rapidly in the sludge, which is harmful for our environment. Therefore, carbonized sewage sludge is harmless and will generate profits for investors.
| Carbonized Materials | Biomass | Sewage Sludge | MSW |
| Reaction Temperature | 380-450℃ | 500-650℃ | 600-850℃ |
| Temperature inside Reactor | 450-600℃ | 600-800℃ | 650-900℃ |
Special Functions of Charcoal Making Furnace
Avoiding Scalding – Heat-resistance Casing
In the space between case and reactor, there are three layers of insulating materials, including thermal insulation cotton, refractory cement, etc. These materials guarantee that the workers won’t be scalded. Besides, the casing will keep heat for the reactor, which can reduce fuel consumption.
Fully Sealed Charcoal Production Process
In the pyrolysis process, there are a large of dust generated. Beston charcoal carbonization furnace is fully sealed when working. Therefore, the air outside the coconut shell charcoal making reactor is clean. Besides, the discharging way also guarantees no dust flying.
One Fire Two Steps – Beston Owned Technology on Automatic Charcoal Machine
Beston charcoal manufacturing machine adopts the newest technology of One Fire Two Steps. This technology is Beston’s patent. And in the international market, only Beston bbq charcoal making machine possesses this technology.
One Fire means that charcoal manufacturing plant only uses one reactor to carbonize waste. Two Steps refers to the two recycling system: combustible gas recycling system and high-temperature smoke recycling system. Due to the two system, customers can save a great deal of fuel cost.
How to Guarantee Safety of Beston Charcoal Maker Machine
- There is a explosion-proof hole in the end of charcoal making reactor to relieve extra pressure in an unrgency.
- There is a explosion-proof hyroseal in the end of the combstible gas flue to reduce pressure.
- There is an alarming system on the PLC. When related equipment goes wrong, the system will ring.
- Fan draft will lead gas to the right direction. When the flue is in the blockage, workers can find a sign on the PLC.
Beston Charcoal Production Machinery Installed Overseas
Due to perfect safety configuration and comprehensive function, Beston charcoal production machine has been favored by a large number of customers from all over the world, including Malaysia, Australia, Spain, Ukraine, Turkey, etc. Some customers adopted customized charcoal processing plant configuration proposed by Beston engineers. And other customers preferred turnkey project which brings great convenience for them. Anyway, we will make our efforts to satisfy customers’ different requirements.
Factors to Determine Beston Charcoal Making Machine Price
1. Demand for the Capacity of Charcoal Making Machines
Beston charcoal manufacturing equipment has four models: BST-05, BST-10, BST-20, BST-30. Their productivities range from 500 to 3000 kg/h. Larger the capacity of biochar making machine is, higher the price is.
2. Related Processing Machine
Firstly, need dryer and crusher. Whether ordering the two devices or not depends on the materials. If the size of the material is larger than 2cm, the crusher is necessary. If the water content of the material is more than 20%, the dryer is indispensable.
Secondly, order charcoal briquetting machine, which also can be called BBQ charcoal briquetting machine. The charcoal can be made to different shapes by using Beston briquetting making machine. We provide charcoal rod machine, block pressing machine and ball pressing machine for customers.
3. Technology
Nowadays, few companies will invest in the newest technology. Because it will cost largely. Beston’s progress not stops. We have engaged in finding an another new charcoal production technology to improve the charcoal manufacturing efficiency. One Fire Two Step is our own patent. Besides, many details will be showed for you when you send message to us.
4. Guarantee Offered
A good guarantee wil help customers to save a large of cost. Although the charcoal machine price we offered is not the lowest, it is worthy of its value.
ROI of Investing A Beston Charcoal Maker Machine Now
In there, we take BST-30 as an example based on one-day work. The land requirement is about 40*20*6m³. Througn the following factors, investors will have a clear mind for daily running cost. If you wonder to know budget and benefits of other models, send message to us.
(Note: the following datas are based on Chinese market for the reference.)
| Item | cost per unit(usd) | Total | |||
| Material(Ton) | 72 | ton sawdust | 80 | 5760 | USD |
| Fuel | 100 | m3 Natural gas | 0.45 | 45 | USD |
| Water | 2 | ton water | 0.6 | 1.2 | |
| Power | 35 | kw | 0.09 | 3.15 | USD |
| Labors | 6 | workers | 10 | 60 | USD |
| Maintenance | 10 | 10 | USD | ||
| Depreciation | 10 | 10 | USD | ||
| Tax | Free from tax for Environmental Protection Project | 0 | USD | ||
| Other Expenses | 10 | USD | |||
| Total Cost: | 5899.35 | USD | |||
| Charcoal (BBQ) | 24 | tons/day | 730 | 17520 | USD |
| Tar oil | 0.2 | tons/day | |||
| Wood vinegar | 0.5 | tons/day | |||
| Total Gross Profit | 17520 | USD | |||
| Daily Profit: 17520-5900 | 11620 | USD | |||
| Monthly (25 working days) | 20175 | USD | |||
| Annual (10 Months) | 201750 | USD | |||
Fast Carbonization in the Charcoal Carbonization Furnace
Biomass carbonization refers to the reaction process of biomass waste’ thermal decomposition in anaerobic condition. This biochar pyrolysis process can convert all sorts of biomass waste into charcoal in a short time. Normally, it only needs 15 – 20 minutes. Besides, in this process, we can get some by-products, such as combustible gas, wood vinegar and tar. Accordingly, this technology increases the utilization rate of biomass waste and generates more benefits for customers. Read the following content to apply final products better.
Extensive Usages of End Products Got from Charcoal Making Equipment
Charcoal
• Used as the fuel in other industries.
• Attach heavy metal to improve the quality of the soil.
• Can be reprocessed into activated carbon.
• Used for construction bricks with clay.
• Widely used as fuel in industries such as steel and iron factories, ceramics, etc.
Biogas
• Greenhouse agriculture heating.
• Used as fuel for heating or drying. Recycled biogas enters into reator. Usually, its temperature is 600-850℃ when it burns in the reactor.
• Can be used for the generator to get electricity.
Tar & Wood Vinegar
• Used as raw materials in the chemical and medicine field.
• Used as plant nutrition regulates auxin or insecticide.
Contact Reliable Charcoal Making Machine Suppliers – Beston
Beston is a supplier of charcoal production equipment for sale. Besides more than 15 projects overseas, we join exhibitions in Asia, Africa, Europe, and other area every year. It is a pleasure to provide a plan draft for customers at the exhibition. Sometimes, we will pay a visit to our regular customers. We offer maintenance and technical support for them. See the services for this equipment.
1. The manufacturing period is about 45-60 working days. If there is a machine in stock, the shipment circle will be faster.
2. Usually, customer need to arrange 45-60 working days to install this machine, which not includes fundamental establishment.
3. Finally, there is a need to do a run trial with 3-5 working days. If you have a need, we will train workers until they operate skillfully.
Charcoal Production Line Ordering Process
Continuous Charcoal Making Process
The working method of Beston charcoal maker for sale is continuous. When the charcoal processing machine feeds materials on one side, the charcoal will generate on the other side. This continuous charcoal production raises the working efficiency enormously. Look the description and related videos.
1. Feeding
Put waste into the feeder. Then, the feeder delivers waste into charcoal carbonization furnace.
2. Discharging
Heat the reactor. The carbonization process starts. When the temperature is up to 350℃, the charcoal is constantly generated. Formed charcoal will discharge at the end of the reactor, which won’t cause dust flying.
3. Recycling Combustible Gas
Combustible gas can be recycled to provide heat for the reactor again. Firstly, gas will be cleaned by a cyclone dust collector and spray washer. Then, the tar and wood vinegar will be collected by the condensers. Finally, gas enters into the reactor to provide heat.
4. Cleaning Waste Smoke
Besides gas, there is high-temperature smoke with harmful materials. After processed by flue condenser and de-dusting system (water washing, water spray and ceramic ring adsorption), smoke can meet European emission requirement. Ane it can be directly discharged.
|
Natural Gas & Water Consumption Analysis |
||||
| Models | BST-05 | BST-10 | BST-20 | BST-30 |
| Waster Consumption (including condensers) | 0.8—1.2m³/d | 0—20m³/d | 1.2—1.7m³/d | 1.5—2.0m³/d |
| Natural Gas Consumption | 35—50m³/h | 40—60m³/h | 60—80m³/h | 80—100m³/h |
| Gas Consumption after Normal Production | 0—20m³/h | 0—25m³/h | 0—35m³/h | 0—60m³/h |
In Conclusion
Beston charcoal making machine for sale is always the first choice of customers. It not only cuts down the fuel cost but also creates benefits for customers. On the basis of output and land area, choose the right model. When you need project analysis, just consult us. Besides of qualified equipment, Beston services also have received wide popularity. We provide online guidance, installation service, periodical call visit, etc. It is available for customers to consult us at any time.