Beston charcoal making machine is combined with the newest generation of carbonizing technology. It integrates safety design, combustible gas recycling system and de-dusting system. With its eco-friendly and efficient system, investors can get considerable profits from final quality charcoal. Besides, we offer a series of pre-sales service and post-sales services. When you do charcoal making business, Beston machines are certainly a great option.
Basic Parameter – Beston Batch & Continuous Charcoal Machine for Sale
| BST-J12 | BST-J18 | BST-J40 | ||
| Capacity | 12m³ | 18m³ | 40m³ | |
| Working Method | Batch | |||
| Description and Size | Reactor | Φ1900*4500 | Φ1900*6600 | Φ2800*7100 |
| Casing | 2260*3600 | 2260*5600 | 3200*7000 | |
| Cyclone Dust Removal System | 1000*800*3500 | 1150*1000*3500 | 1460*1300*4080 | |
| Dust Removal Tower | 1300*1300*4900 | 1800*1300*4900 | 1900*1900*5900 | |
| Land Field (Standard) | 10*4.5*6m | 10*4.5*6m | 12*4.5*6m | |
| BST-05 | BST-10 | BST-30 | BST-50 | |
| Feeding Capacity | 0.3-0.5 T/H | 0.8-1 T/H | 2.5-3 T/H | 4.5-5 T/H |
| Working Method | Fully Continuous | |||
| Reactor Size | Φ820mm | Φ1000mm | Φ1300mm | Φ1700mm |
| Heating Materials | Charcoal, Wood, Diesel, Natural Gas, LPG, etc. | |||
| Energy Consumption | 45kw/h | 65kw/h | 90kw/h | 125kw/h |
| Weight | 28t | 35t | 45t | 54t |
| Dimensions (L*W*H) |
28m*11m*6m | 33*13*7m | 40*15*8m | 50*16*10m |
| Operating Pressure | Light Negative Pressure | |||
| Life Span | 5-8 Years | |||
Note: 1. The feed capacity is taken rice husk as an example. 2. Power energy consumption is based on the configuration. 3. Demonstration is based on the site’s layout.
Raw Materials for Making Mechanism Charcoal
Biomass Waste
There are many kinds of biomass waste can be applied to make charcoal by charcoal production equipment, including wood, coconut shell, rice husk, palm kernel shell, olive shell, sawdust, straw, bagasse, bamboo, manure, etc. Waste carbonized biomass has high commercial value.
Sewage Sludge
When discharged, large amounts of heavy metals will remain in the sludge. Besides, bacterial reproduce rapidly in the sludge, which is harmful for our environment. Moreover, carbonized sewage sludge is harmless and will generate profits for investors. Recycle civil sludge, municipal sludge and industrial sludge now.
Municipal Solid Waste
Municipal solid waste contains green waste, food waste, construction waste, paper, plastic, etc. If we can’t deal with waste well, waste will cause a series of pollution for air, soil and water. In order to get a better carbonizing result, customers can get a recommendation from Beston.
Note: Tell us what raw materials you plan to process. And we will provide a suitable plan.
| Carbonized Materials | Biomass | Sewage Sludge | MSW |
| Reaction Temperature | 380-450℃ | 500-650℃ | 600-850℃ |
| Temperature inside Reactor | 450-600℃ | 600-800℃ | 650-900℃ |
Usages of End Products – Charcoal, Biogas, Tar and Wood Vinegar
Charcoal
• Widely used as the fuel of BBQ.
• Used as the fuel in other industries.
• Attach heavy metal to improve the quality of the soil.
• Can be reprocessed into activated carbon.
• Used for construction bricks with clay.
• Widely used as fuel in industries such as steel and iron factories, ceramics, etc.
Biogas
• Widely used as fuel.
• Greenhouse agriculture heating.
• Used as fuel for heating or drying. Recycled biogas enters into reator. Usually, its temperature is 600-850℃ when it burns in the reactor.
• Can be used for the generator to get electricity.
Tar & Wood Vinegar
• Used as raw materials in the chemical and medicine field.
• Used as plant nutrition regulates auxin or insecticide.
Beston Charcoal Production Machinery Projects Overseas
Due to perfect safety configuration and comprehensive function, Beston charcoal production machine has been favored by a large number of customers from all over the world, including Malaysia, Australia, Spain, Ukraine, Turkey, etc. Some customers adopted customized charcoal processing plant configuration proposed by Beston engineers. And other customers preferred turnkey project which brings great convenience for them. Anyway, we will make our efforts to satisfy customers’ different requirements.
Advantages of Beston Charcoal Manufacturing Plant
Environmental-friendly Charcoal Production System
1. Beston automatic charcoal machine processes kinds of biomass and solid waste into quality charcoal. It greatly improves waste utilization rates.
2. The tar and wood vinegar is processed by combustion control technology. Purified tar and wood vinegar are safe to use.
3. The hot smoke is managed by several dedusting devices. Final cleaned smoke meets emission standards. Beston provides an exhaust gas SGS report.
4. Use diesel or natural gas as heat materials.
5. Combustion chamber use ceramic fiber as materials, which is durable. Its service life is more than 12 years. It avoids castable’ second pollution.
6. Use three-stage precipitation technology to treat sludge water. The water in charcoal making process can be reused many times.
Safe Charcoal Production Process
1. Beston charcoal manufacturing machine has three designs to strengthen sealing effectiveness.
2. The light negative pressure in the charcoal making reactor makes the running safe.
3. There are many explosion-proof devices.
4. Automatic igniter and permanent flame device prevent explosion in the wood charcoal reactor.
5. Take sheltered feed design to improve feeding safety and efficiency.
6. Thermal linear expansion design avoids equipment derailed.
Many points have checking feedback for pressure and thermometer.
Energy-saving Charcoal Manufacturing System
1. This bbq charcoal making machine is controlled intelligently. It combines frequency conversion technology to save energy.
2. Use hot smoke generated in the process to dry raw materials.
3. This machine adopts a double drum design. The inner drum is used to preheating and drying. It improves heat efficiency.
4. When this project is under normal running, customers use recycled gas to instead of fuel.
5. Beston project is available to continuously work in 3-5 days.
6. The following points make the combustion efficiency high, like main and auxiliary furnace design, multi-stage thermal structure and low-ammonia combustion design.
Note: See charcoal making machine FAQs there.
Factors to Determine Beston Charcoal Making Machine Price
1. Demand for the Capacity of Charcoal Making Machines
Beston charcoal manufacturing equipment has eight models, including batch and continuous models. Their productivities range from 500 to 3000 kg/h. On the basis of standard configuration, the larger the capacity of biochar making machine is, the higher the price is.
2. Related Processing Machine Applications
Firstly, have a demand for a dryer and crusher. Choose these two devices on the basis of the raw materials. If the size of the material is larger than 2cm, a crusher is necessary. If the moisture of the material is more than 20%, a dryer is indispensable. These two devices help to improve efficiency and charcoal quality.
Secondly, order a charcoal briquette making machine, which also can be called BBQ charcoal briquette machine. The charcoal can be made to different shapes. We provide charcoal rod machine, block pressing machine and ball pressing machine for customers.
3. Upgrade Charcoal Manufacturing Technology
Nowadays, few companies will invest in the newest technology. Because it will cost largely. Beston’s progress never stops. We have engaged in finding new safe charcoal production technology to improve the charcoal manufacturing efficiency. Now, we offer several layout plans and customized designs. Many details will be showed to you when you send a message to us.
4. Guarantee Offered
A good guarantee will help customers to save a large of cost. Although the charcoal machine price we offered is not the lowest, it is worthy of its value. The quality and service are guaranteed. Besides, we offer turnkey project, installment service, installment guidance, and other many post-sales services to maximize customers’ rights.
ROI of Charcoal Maker Machine Project
In there, take BST-10 as an example based on one-day work. The land requirement is about 40*20*6m³. Througn the following factors, investors will have a clear mind for daily running cost. If you wonder to know budget and benefits of other models, send a message to us.
(Note: the following datas are based on Chinese market for reference.)
| Economic Analysis Report For BST-10 Shell Charcoal Manufacturing Plant | |||||
| Land for Machine | 20*12*6 | m³ | |||
| Daily Running Cost | |||||
| Item | cost per unit(usd) | Total | |||
| Material(Ton) | 24 | ton | 80 | 1920 | USD |
| Fuel | 50 | m3 Natural gas | 0.45 | 22.5 | USD |
| Water | 1.5 | ton water | 0.6 | 0.9 | |
| Power | 35 | kw | 0.09 | 3.15 | USD |
| Labors | 5 | workers | 30 | 150 | USD |
| Maintenance | 10 | 20 | USD | ||
| Depreciation | 10 | 20 | USD | ||
| Tax | Free from tax for Environmental Protection Project | 0 | USD | ||
| Other Expenses | 10 | USD | |||
| Total Cost: | 2146.55 | USD | |||
| Daily Gross Profit | |||||
| Charcoal (BBQ) | 8 | tons/day | 680 | 5440 | USD |
| Tar oil | 0.2 | tons/day | |||
| Wood vinegar | 0.5 | tons/day | |||
| Total Gross Profit | 5440 | USD | |||
| Pure Profit | |||||
| Daily Profit: | 3293.45 | USD | |||
| Monthly (25 working days) | 82336.25 | USD | |||
| Annual (10 Months) | 823362.5 | USD | |||
Contact Reliable Charcoal Making Machine Suppliers – Beston
Beston is a supplier of charcoal production equipment for sale. Besides more than 15 projects overseas, we join exhibitions in Asia, Africa, Europe, and other area every year. It is a pleasure to provide a plan draft for customers at the exhibition. Sometimes, we will pay a visit to our regular customers. We offer maintenance and technical support for them.
Leading Manufacturer
• Beston has engaged in manufacturing charcoal making machine for many years.
• Factory area reaches to 15000 square meters. Welcome to visit factory at any time.
• We have professional group, including marketing department, delivery & after-sales team, comprehensive service center, financial department, factory & workers.
Quality Guarantee
• Strict product quality control system.
• Adhere to the safety index and industry stardands.
• Customized project plan offering.
• Arrange checking before delivery.
• Certificates – ISO.
Services
• Quick reply in 24 hours.
• Project layout offering in 2 days.
• Installment service and training for workers.
• Turnkey project set up.
• 1-year guarantee.
Charcoal Production Line Ordering Process
Continuous Charcoal Making Process
Biomass carbonization refers to the reaction process of biomass waste’s thermal decomposition in anaerobic condition. This biochar pyrolysis process can convert all sorts of biomass waste into charcoal in a short time. Normally, it only needs 15 – 20 minutes. Besides, in this process, we can get some by-products, such as combustible gas, wood vinegar and tar. Accordingly, this technology increases the utilization rate of biomass waste and generates more benefits for customers. Fast carbonization is efficient. When the charcoal processing machine feeds materials on one side, the charcoal will generate on the other side. This continuous charcoal production raises the working efficiency enormously. Look the description and related videos.
1. Feeding the Materials
Put waste into the feeder. Then, the feeder delivers waste into charcoal carbonization furnace.
2. Charcoal Carbonization and Discharging
Heat the reactor. The carbonization process starts. When the temperature is up to 350℃, the charcoal is constantly generated. Formed charcoal will discharge at the end of the reactor, which won’t cause dust flying.
3. Recycling Combustible Gas
Combustible gas can be recycled to provide heat for the reactor again. Firstly, gas will be cleaned by a cyclone dust collector and spray washer. Then, the tar and wood vinegar will be collected by the condensers. Finally, gas enters into the reactor to provide heat.
4. Cleaning Waste Smoke
Besides gas, there is high-temperature smoke with harmful materials. After processed by a flue condenser and de-dusting system (water washing, water spray and ceramic ring adsorption), smoke can meet European emission requirement. Ane it can be directly discharged.
|
Natural Gas & Water Consumption Analysis |
||||
| Models | BST-05 | BST-10 | BST-20 | BST-30 |
| Waster Consumption (including condensers) | 0.8—1.2m³/d | 0—20m³/d | 1.2—1.7m³/d | 1.5—2.0m³/d |
| Natural Gas Consumption | 35—50m³/h | 40—60m³/h | 60—80m³/h | 80—100m³/h |
| Gas Consumption after Normal Production | 0—20m³/h | 0—25m³/h | 0—35m³/h | 0—60m³/h |
In Conclusion
Beston charcoal making machine for sale is always the first choice of customers. Because of energy-saving and environmental-friendly design, It not only cuts down the cost but also creates considerable benefits for customers. On the basis of output and land area, choose the right model. When you need project analysis, just consult us at any time. Besides of qualified equipment, Beston services also have received wide popularity. We provide online guidance, installation service, periodical call visit, etc. Besides, in some festivals and activitives, we have discounts. Don’t hesitate.
