Charcoal Making Machine

Beston charcoal making machine refers to the equipment to make biomass charcoal under high-temperature and non-oxygen situations. Through the pyrolysis process, the carbon and hydrogen elements in the raw material are converted into a mixture of combustible gases with high calorific value, such as hydrogen, methane, ethane and carbon monoxide. At the same time, charcoal is made.

• Biomass Waste

  There are many kinds of biomass waste that can be applied to make charcoal, including wood, coconut shell, rice husk, palm kernel shell, coffee bean shell, olive shell, hazelnut shell, sawdust, straw, sugarcane bagasse, bamboo, etc. Every year, a large of biomass waste is wasted or burned. When customers take this machine, waste carbonized biomass has high commercial value in the market.

• Sewage Sludge

  Sewage sludge is the residual during industrial sewage treatment or municipal wastewater treatment. When waste is discharged, large amounts of heavy metals will remain in the sludge. Besides, bacterial reproduce rapidly in the sludge, which is harmful to our environment. After carbonized, the sewage sludge is harmless. And it will generate profits for investors. Recycle civil sludge, municipal sludge and industrial sludge now.

• Municipal Solid Waste

  Municipal solid waste contains green waste, food waste, paper, plastic, organic waste, kitchen waste, etc. If we can’t deal with this waste well, waste will cause a series of pollution to air, soil and water. Beston carbonizing equipment can be used to carbonize MSW without pollution. In order to get a better carbonizing result, customers can get a suitable charcoal manfuacturing project business from Beston.

• When customers carbonize biomass waste, the final products are biomass charcoal, tar, wood vinegar and combustible gas.
• When investors carbonize sludge waste, the final products are charcoal and biogas.
• When customers carbonize MSW, the final product is charcoal.

Beston provides two kinds of charcoal production plants, including batch and continuous types. See their descriptions and features.

Introduction of Batch Charcoal Making Machine for Sale

For batch type, Beston provides 3 models. They can process 12-40 cubic of raw materials. It is suitable for small-scale businesses. Besides 3 standard models, Beston also provides customized batch sawdust charcoal making machines to customers. Send your requirement to Beston.

Parameters of Batch Charcoal Making Machine

Introduction of Beston Continuous Charcoal Machine for Sale

For continuous type, Beston offers 2 models. They can feed 2.5-5 tons of raw materials per hour. It is suitable for large-scale charcoal manufacturing business. Besides standard models, we provide custom service for customers’ production lines. Send your requirement to Beston now.

Parameters of Beston Continuous Charcoal Making Machine

Environmental-friendly Charcoal Product Line

Many machines are used to treat biomass waste, sewage sludge and MSW. However, maybe they are not the best way.

• Firstly, applying some of them will have a bad influence on the environment.
• Secondly, some of them have a single function. They can only process 1 or 2 kinds of waste. But, when you take wood charcoal production equipment, all of the above waste can be carbonized. And the whole production line doesn’t need to be charged. Moreover, the process won’t pollute the environment.

User-friendly Charcoal Production Process

Through being upgraded several times, this generation of batch and continuous type is easy to install and operate. And the whole production process is fully sealed. It avoids the dust flying on the site. Moreover, it can be applied to process different materials. It is unnecessary for customers to change the production line in the future.

Waste to Energy Sources with High Demand

In recent years, the oil price is continuously rising. And the amount of oil storage is also decreasing in the global world. Charcoal is a good alternative. Many countries have a large demand for this fuel.

• Firstly, its cost is low compared with other energy, for example, diesel, natural gas.
• Secondly, it is easy to store and transport. Civil use it conveniently.
• Thirdly, it can be used for daily life, like cooking. Accordingly, charcoal made by this machine can be turned into profits quickly.

Biomass carbonization refers to the reaction process of biomass waste’s thermal decomposition in anaerobic conditions. This charcoal pyrolysis process can convert all sorts of biomass waste into charcoal in a short time. Normally, it only needs 15-20 minutes. Besides, in this process, we can get some by-products, such as combustible gas, wood vinegar and tar. Accordingly, this technology increases the utilization rate of biomass waste and generates more benefits for customers. Beston’s fast carbonization technology is efficient. Now, we describe the continuous charcoal making process. When the charcoal processing machine feeds materials on one side, the charcoal will generate on the other side. This continuous charcoal production raises the working efficiency enormously. Look at the description and related charcoal making machine videos.

Pretreatment Process

When customers take continuous type, there are some requirements for raw materials. If the size of raw materials is larger than 2.5cm, the raw materials need to be crushed into small pieces. If the water of materials is more than 15%, the materials need to be dried.

Feeding Raw Materials

Put waste into the screw feeder by the conveyor. Then, the feeder delivers the waste into a charcoal carbonization furnace.

Charcoal Making Process & Discharging

Heat the reactor. When the temperature reaches 150 degrees, the carbonization process starts. Some raw materials will be broken down into CO, CO2, and little wood vinegar. When the temperature is up to 350 degrees, the complex reaction begins. And the charcoal is constantly generated. Some other materials are also produced, including CO, CO2, CH4, H2, wood vinegar, tar and, ethanol. Formed charcoal will be discharged at the end of the reactor, which won’t cause dust to fly. The tar and wood vinegar will be collected by the tank.

Dedusting Process

Combustible gas can be recycled to provide heat for the reactor again. Firstly, oil gas will be liquefied and cleaned by hydroseal, condenser and manifold. After desulfurized, the oil gas enters into the reactor to provide heat.

Besides gas, there is high-temperature smoke with harmful materials. After being processed by a flue condenser and de-dusting system (water washing, water spray and ceramic ring adsorption), smoke can meet European emission requirements. Ane it can be directly discharged.

Beston provides wood crushing machine, wood stick making machine, charcoal briquette making machine. These devices are not included in the stand list. When customers have requirements for these equipment, send a message to Beston.

• 

  Charcoal

  Because of discharging cooling syste, the temperature of charcoal is about 35℃ finally.

  • Widely used as the fuel of BBQ.
  • Used as the fuel in other industries.
  • Attach heavy metal to improve the quality of the soil.
  • Can be reprocessed into activated carbon.
  • Used for construction bricks with clay.
  • Widely used as fuel in industries such as steel and iron factories, ceramics, etc.
• 

  Biogas

  Use hydroseal and condensers to collect the gas. Light gas can be collected for the following uses.

  • Widely used as fuel.
  • Greenhouse agriculture heating.
  • Used as fuel for heating or drying. Recycled biogas enters into the reactor. Usually, its temperature is 600-850℃ when it burns in the reactor.
  • Can be used for the generator to get electricity.
• 

  Tar & Wood Vinegar

  Take materials contained 10% water content as an example. Investors can get 20kg-40kg tar, wood vinegar 40kg-80kg (larger the water content is, more the wood vinegar is ) from a ton of biomass material. The production rate of tar and wood vinegar is 2:8. When the temperature of tar overs 180℃， it is gas. On the other hand, the best temperature to analyze wood vinegar is 160℃.

  • The great materials in the shipbuilding and paint industry.
  • Used as raw materials in the chemical and medicine field.
  • sed as plant nutrition regulates auxin or insecticide.

Due to perfect safety configuration and comprehensive function, Beston charcoal production machine has been favored by a large number of customers from all over the world. Some customers adopted customized charcoal processing plant configuration proposed by Beston engineers. And other customers preferred turnkey projects which brings great convenience for them. Anyway, we will make our efforts to satisfy customers’ different requirements for biochar machines.

Cases of Batch & Continuous Type

Charcoal Making Machine in the Philippines

Ship PKS Charcoal Making Machine to the UAE in August 2022

Beston Wood Charcoal Making Machine Shipped to France

Continuous Charcoal Making Machine Installed in Guizhou

Palm Kernel Shell Charcoal Making Machine Delivered to Colombia

Beston Biochar Machine Shipped to Turkey

Charcoal Making Machine in Cote d’Ivoire

Charcoal Making Machine in Cameroon

Beston Rice Husk Charcoal Making Machine Shipped to Paraguay

What Do Beston’s Customers Say?

• 

  Beston Charcoal Making Machine Installed in 2017

  Thanks for keeping an eye on us. We are doing well. We added a new water jacket and no more exports and we added a locally modified heat carbonizer. Maintenance is done regularly. Besides, during the purchase period, we ordered several spare parts which we are still using. Thank you for your continued support.

  – Feedback of Kuria Coming from Malaysia in 2021

• 

  BST-50 Beston Charcoal Equipment Installed in 2018

  It is nice to give help to us in these years. Now, everything goes well. When we need help, we will contact you. This project still processes biomass waste. We followed your advice about size and water content. The quality of the final charcoal gets better. Besides, the existing de-dusting system can meet our requirements.

  – Feedback of Pablo Coming from China in 2020

• 

  BST-30 Beston Charcoal Maker Installed in 2020

  After being installed completely, our machine operates well. The continuous working situation of the whole line is smooth and safe. We have been operating in accordance with the manual you provided. And we do a maintenance every two weeks. If there is something happens, we will send a text to you.

  – Feedback of Khmer Coming from Mexico in 2020

• 

  BST-20 Beston Auto Charcoal Machine Installed in 2020

  Excellent Beston bamboo charcoal machine for making biomass charcoal. It is the most cost-effective machine I could find in the market. Although there are some operation errors at the early stage, Beston provided a detailed solution to us quickly. It is very kind. The customer service is good. Highly recommended.

  – Feedback of Fedor Coming from Chile in 2021

What Do Beston Projects Look Like?

• Video of BST-30 Charcoal Production Machinery Installed in Spain

  This video shows the project site in Spain. There are some lines shown in this video, including feeding line, drying line, charcoal manufacturing line, discharging line, PLC, de-dusting line. You not only can see the structure of this project but also see the wood chips charcoal making process in this video. At the end of this video, the customer showed the final good charcoal.

• Video of Beston Automatic Charcoal Maker Installed in Lianyungang, China

  This video shows one of case site in Lianyungang. One of Beston’s manager will give you a detailed description about this charcoal manufacturing project in this video. It mainly contains raw materials, feeding, drying, reacting, discharging, de-dusting and controlling part. Our manager will take you into this project and let you know how it works.

Two Types of Charcoal Making Furnaces

In order to meet customers’ different requirements, Beston provides batch and continuous furnaces.

For batch type. it is more flexible to install and move. It doesn’t need some fundamental works in advance. It can be put into production quickly for customers. When customers wanna move it to other places, the work for disassembly and preparation is little. The batch furnace is made of good materials. It has good heat resistance. Besides, Beston can customize the ideal reactor according to your requirement if the standard one can’t meet your demand.

For continuous type, it can be widely applied to process different kinds of biomass waste. is equivalent to saying that it helps customers to adapt to market changes. Moreover, this reactor will save time cost, labor cost and management costs for customers. Raw materials will be put into the furnace automatically. When manufacturing Beston continuous rice husk carbonizing furnaces, we take good craftsmanship and good design. The whole carbonization process is sealed and the site is clean. After the finish of carbonization, the charcoal is discharged automatically at a low temperature.

Advanced Charcoal Maker Design

• Firstly, the quality of charcoal making furnace is certified by ISO. It is mainly made of 310S stainless steel. It can withstand high temperatures and have a long service time.
• Secondly, after 1-hour preheating and 15-minute heating, the recycled gas can be used to heat the reactor.
• Thirdly, the charcoal is discharged at the end of Beston charcoal carbonization furnace. Because of this design, the charcoal is easy to be moved and the furnace is easy to be cleaned.

Environmental-friendly Charcoal Production System

• Beston automatic charcoal machine processes kinds of biomass and solid waste into quality charcoal. It greatly improves waste utilization rates.
• The tar and wood vinegar are processed by combustion control technology. Purified tar and wood vinegar are safe to use.
• The hot smoke is managed by several dedusting devices. Final cleaned smoke meets emission standards. Beston provides an exhaust gas SGS report.
• Use diesel or natural gas as heat materials.
• The combustion chamber uses ceramic fiber as a material, which is durable. Its service life is more than 12 years. It avoids castable’ second pollution.
• Use three-stage precipitation technology to treat sludge water. The water in charcoal making process can be reused many times.

Safe Charcoal Production Process

• Beston charcoal manufacturing machine has three designs to strengthen sealing effectiveness.
• The light negative pressure in the charcoal making reactor makes the running safe.
• There are many explosion-proof devices.
• Automatic igniter and permanent flame device prevent explosion in the wood charcoal reactor.
• Take sheltered feed design to improve feeding safety and efficiency.
• Thermal linear expansion design avoids equipment derailed.
• Many points have checking feedback for pressure and thermometer.

Energy-saving Charcoal Manufacturing System

• This BBQ charcoal making machine is controlled intelligently. It combines frequency conversion technology to save energy.
• Use hot smoke generated in the process to dry raw materials.
• This machine adopts a double drum design. The inner drum is used for preheating and drying. It improves heat efficiency.
• When this project is under normal running, customers use recycled gas instead of fuel.
• Beston coconut shell charcoal manufacturing project is available to continuously work in 3-5 days.
• The following points make the combustion efficiency high, like main and auxiliary furnace design, multi-stage thermal structure and low-ammonia combustion design.

This video shows how does Beston charcoal plant work in 3D. The production process is described in detail. You can see the configuration, pipeline direction, material movement direction, etc. You can see the entire project and how it works more intuitively from this video.

Temperature for Carbonizing Different Kinds of Waste

Beston charcoal machine prices range from USD 58000. Customers can find many options on the market. Some of them have low prices. However, their quality can’t be guaranteed. The other of them have high prices. You will find Beston machines are the most cost-effective. Do you know which factors influence price when you purchase machines from Beston? See the main factors.

The Capacity of Charcoal Making Machines

Beston charcoal manufacturing equipment has 8 models, including batch and continuous models. Their productivities range from 500 to 3000 kg/h per day. On the basis of standard configuration, the larger the capacity of biochar making machine is, the higher the price is.

Related Processing Machine

Firstly, Some customers have a demand for a dryer and crusher. If the size of the material is larger than 2cm, a crusher is necessary. If the moisture of the material is more than 20%, a dryer is indispensable. These two devices help to improve efficiency and charcoal quality. For final products, they are worthy of investment.

Secondly, order a charcoal briquette making machine, which also can be called BBQ charcoal briquette machine. The charcoal can be made into different shapes. We provide a charcoal rod machine, block pressing machine and ball pressing machines for customers.

Upgrade Charcoal Manufacturing Technology

Nowadays, few companies will invest in the newest technology. Because it will cost largely. Beston’ s progress never stops. We have engaged in finding new safe charcoal production technology to manufacture charcoal more efficiently. Besides the technology applied to Beston machines, we offer several layout plans and customized designs. Many details will be shown to you when you send a message to us.

Guarantee Offered

A good guarantee will help customers to save a large of cost. Although the charcoal machine price we offered is not the lowest, it is worthy of its value. The quality and service are guaranteed. Besides, we offer turnkey projects, installment services, installment guidance, and other many post-sales services to maximize customers’ rights. Because of comprehensive services, many customers chose Beston machines.

In there, take BST-30 as an example based on one-day work. The land requirement is about 20*12*6 square meters. Through the following factors, investors will have a clear mind for the daily running costs and daily gross profits. According to the following calculating methods and local situation, you can get a pure profit. If you wonder to know the budget and benefits of investing Beston machines in your countries, send a message to us.

(Note: the following data are based on the Chinese market for reference.)

Beston is a supplier of charcoal production equipment for sale. Besides 20+ projects overseas, we join exhibitions in Asia, Africa, Europe, and other areas every year. It is a pleasure to provide a plan draft for customers at the exhibition. Sometimes, we will pay a visit to our regular customers. We offer maintenance and technical support for them.

• Leading Manufacturer

  • Beston has engaged in manufacturing charcoal making machine for many years.
  • The factory area reaches 15000 square meters. Welcome to visit the factory at any time.
  • We have a professional group, including the marketing department, delivery & after-sales team, comprehensive service center, financial department, factory & workers.
  • Beston has taken many exhibitions in 20+countries to show Beston machines.

• Quality Guarantee

  • Strict product quality control system.
  • Adhere to the safety index and industry standards.
  • Customized project plan offering.
  • Arrange to check before delivery.
  • Possess ISO certificates.
  • Possess realted industrial certificates.
  • Professiona quality control team.
  • Professional packaging method.
  • Experienced delivery group.

• Customer-oriented Service

  • Quick reply in 24 hours.
  • Project layout offering in 2 days.
  • Business report for customers.
  • Confirmed lists for customers.
  • Flexible comfiguration.
  • Technical support for lifetime.
  • Installment service and training for workers.
  • The turnkey project is set up.
  • 1-year guarantee.

• 

  Beston Team Joined Exhibition in Russia

• 

  Beston’s Customers from Azerbaijan

• 

  Quick Installment of Beston Charcoal Making Machine in Turkey

Now, many investors go for charcoal making machines. According to the report, the demand for this machine is high. There are several reasons.

Charcoal is a Good Alternative

As we all know, the yield of oil and other nonrenewable resources decrease these years. Their prices increase year by year. In some uses, charcoal is a good alternative, like industries. The biomass charcoal can be used easily and conveniently.

An Efficient Way to Treat Biomass Waste

Applying Beston charcoal machinery is the most environmental-friendly and economical way to process low-price biomass. There are many ways to process biomass waste, including kiln, burning, handmade crafts. Some of them cause pollution to the environment. And they have a low yield. Some of them can’t be used in a large quantity. And they have strict requirements for raw materials. Beston charcoal production line nearly won’t cause pollution to the environment. Moreover, its final charcoal yield is high.

When you do charcoal making business, you need to do some preparation and know about the following tips.

Make Sure the Raw Materials

When you are involved in this business, the category of materials should be confirmed. And you should have a stable supply source. Besides, tell us the water content and the size of raw materials. We will help you to make good charcoal.

Choose an Appropriate Charcoal Production Line

When you get a production line, you should make the following things clear. Firstly, confirm the feeding capacity. Secondly, make sure the fuel. Thirdly, know the need for a dryer and crusher. Fourthly, get a suitable drawing from Beston.

Choose a Reliable Charcoal Making Machine Manufacturer

A reliable charcoal machine manufacturer will give a lot of help to you. Firstly, this manufacturer will offer excellent machines to you.

Secondly, he will offer a variety of services to customers to support customers.

Beston charcoal making machine for sale is always the first choice of customers. Because of energy-saving and environmental-friendly design, It not only cuts down the cost but also creates considerable benefits for customers. On the basis of output and land area, choose the right model. When you need project analysis, just consult us at any time. Besides qualified equipment, Beston after-sales services also have received wide popularity. We provide online guidance, installation service, periodical call visit, etc. Besides, at some festivals and activities, we have discounts. Don’t hesitate.

• What is Charcoal?
  Charcoal is a product of incomplete biomass pyrolysis under isolated air conditions. Compared with biomass waste, charcoal has higher calorific value. Besides, its flammability is favored by customers.
• How to Maintain Charcoal Maker for Sale?
  Regularly check whether the control distribution cabinet are in good condition.
  Check the wear of all parts. The parts with serious wear should be repaired with new parts.
  Add lubricant regularly to prevent wear of bearings.
  Do not stop the device instantly.
  Workers should check for loose connection of screws.
• What is Charcoal Made Out of?
  Charcoal is made of waste, including fruit hulls, agricultural stalks, MSW, sewage sludge.
• Are There Some Good-quality Charcoal Making Machines in China?
  Yes, Beston offers good-quality machines. Consult Beston for details.
• Why Is It Called BBQ Charcoal Machine?
  The charcoal made by this machine can be used as BBQ charcoal directly. After being shaped, the charcoal is easy to use and store. So it is called BBQ charcoal making machine.
• For Batch Models, Are Materials Loaded into Furnace by Labor or by Machine?
  Raw materials are fed by manual labor.
• For Batch Models, How Does Wood Carbonize in the Reactor?
  Heat the reactor. After moisture removal, the manufacturing process starts.
• For Several Batch Reactors, How to Feed Materials?
  Feed the furnace one by one.
• For Batch Models, Should the Charcoal be Cooled in the Reactor After Reaction?
  After the reaction, the charcoal should be cooled naturally. When the cooling process finishes, workers move charcoal into other places.
• For Batch Models, How to Prevent charcoal from Burning in Contact with Oxygen?
  The best way is to discharge the cooled charcoal for workers.
• For Batch Types, How to Remove Charcoal in the Reactor?
  If customers don’t have requirements for the shape, the screw discharger is advised. If customers have requirements for the shape, the charcoal is better to be discharged manually after cooling.
• Is There any Other Combustible Gas?
  Yes, the volume of combustible gas is small. It can be used to heat machines at an early stage.
• For Batch Models, How to Know the Finish of Carbonization Process?
  If there isn’t smoke generated, the carbonization process finishes. And the cooling process starts.
• For Batch Models, How Long Does the Reaction Take?
  Usually, the reaction circle is about 3-8 hours. The water and size of materials will have an effect on the reaction circle. Besides, the cooling circle is about 5-8 hours.
• How to Make High-quality Charcoal?
  The quality of charcoal is related to the category of materials, size of materials, water of materials, carbonizing temperature and charcoal making furnace. Send information about materials, we will send analysis to you.
• What Kind of Wood Makes the Best Charcoal?
  The quality of charcoal can be controlled under the guidance of Beston’s engineers.
• How to Make Homemade Charcoal?
  When customers wanna make homemade charcoal, we recommend batch machines (BST-J12, BST-J18, BST-J40). These models occupy small land. And they are easy to operate.
• Is the Charcoal Used for Making Hookahtan?
  Yes, it is. The most commended raw materials are coconut shell and wood.
• How Much Does It Cost to Make Charcoal?
  When calculating costs, many factors should be considered, including machine cost, delivery fee, setup fee, labor fee, raw materials cost, fuel cost, electricity cost, water cost. These costs are different in each continent. Send your information. And we will give you a report.
• What is Charcoal Yield when Using Beston Charcoal Machine?
  The charcoal yield is above 99% when you take Beston machines.
• How to Remove Moisture from Raw Materials?
  If the moisture is more than 15%, a dryer is needed. Otherwise, the moisture will be removed at the heating stage.
• How are Charcoal Briquettes Made?
  After the charcoal is made by Beston machines, customers can use charcoal briquettes machine to adjust charcoal’s shape. There are some options for you, including squire, stick, rod, round.
• How to Contact Beston Quickly to Discuss this Project?
  Send your message as detailed as possible.