Biochar pyrolysis equipment is used to process some biomass by pyrolysis technolgy. If customers use Beston equipment, the entire process is pollution-free. And there is no fly ash on site. And the end product – biochar has a high calorific value and stable carbon form. If you are interested in Beston products, please consult us first. Beston will provide a project feasibility plan, project factory layout, and a series of services to customers. Beston ensures that the project’s operability and production goals are aligned with the customers’ requirements.
What is Biochar Pyrolysis Equipment?
Biochar pyrolysis equipment refers to the equipment that process different kinds of organic biomass into biochar in the absence of oxygen. It processes this organic biomass in a fully enclosed and high-temperature condition. After the pyrolysis process is completed, the end product is biomass biochar. Beston charcoal manufacturing equipment adjusts parameters to produce different qualities of biomass biochar under the guidance of Beston engineers.
Raw Materials Applied
Available feedstocks for biochar pyrolysis are organic biomass, such as different kinds of plants. Common biomass species include the following species. But biomass is not limited to the following species.
Agriculture Rice husk, straw, cotton stalk, corn stalk, reed pole, corn cob, peanut shell, elephant grass, etc.;
Forest Different kinds of trees, bamboo, etc.;
Nutshell Coconut shell, palm kernel shell, hazelnut shell, cocoa shell, olive seed shell, coffee shell, cashew shell, etc.;
Industry Sawdust, sugarcane bagasse, wooden furniture, wooden products, etc.;
Beston Biochar Pyrolysis Plant for Sale
Beston provides three types of biochar pyrolysis equipment to meet the different needs of customers. These equipment include skid-mounted type, batch-type type, and continuous type.
Parameters of Beston Biochar Pyrolysis Machines for Sale
| Model | BST-J12 | BST-J18 | BST-J40 | BST-05 Pro (skid-mounted) | BST-10 | BST-30 | BST-50 |
| Input Capacity | 12m³/batch | 18m³/batch | 40m³/batch | 0.3-0.5m³/h | 2-4m³/h | 7-9m³/h | 10-15m³/h |
| Reactor Size | φ1900mm*L4500mm | φ1900mm*L6600mm | φ2800mm*L7100mm | φ830mm*L5500mm | φ1300mm*L14051mm | φ1700mm*L14180mm | φ2000mm*L14260mm |
| Land for Equipment (L*W*H, Standard Configuration) | 9m*6m*6m | 12m*6m*7m | 15m*18m*7m | 10m*8m*3.9m | 29m*15m*5m | 30m*15m*8m | 35m*18m*9m |
| Weight (Standard Configuration) | 18T | 22T | 34T | 15T | 35T | 35T | 49T |
| Energy Consumption (Standard Configuration) | 11kw/h | 13.5kw/h | 25kw/h | 31kw/h | 34.7kw/h | 61.5kw/h | 116kw/h |
| Working Method | Batch | Fully continuous | |||||
| Feeding Requirement | / | Size: ≤20mm; moisture: ≤15%; strong liquidity | |||||
| Structure | Horizontal rotation | Double barrel single hearth | Double barrel double hearth | ||||
| Speed | 0-2RPM | 1-9RPM | |||||
| Control Method | Control by buttons | Automatic control | |||||
| Reactor Material | Q245R | Q245+310S | |||||
| Pressure | Micro negative pressure | ||||||
| Heating Material | Diesel, natural gas, heavy oil, biomass, etc. | ||||||
| Heating Method | Direct heating | ||||||
| Noise (dB) | ≤80 | ||||||
| Condenser | Circulating water cooling | ||||||
| Rotation Method | External gear rotation | ||||||
Skid-mounted Type VS Batch Type VS Continuous Type
Model: BST-05 Pro
Input capacity: 0.3-0.5m³/h （300kg/h）
Working method: continuous
Cooling time: no need
Installation process: quick and easy
Good feature: 90% of the installation is done at the factory.
Model: BST-J12, BST-J18, BST-J40
Input capacity: 12-40m³/h/batch
Working method: batch
Cooling time: required
Installation process: fundamental building
Good feature: small footprint and easy installation process
Model: BST-10, BST-30, BST-50
Input capacity: 2-15m³/h
Working method: continuous
Cooling time: no need
Installation process: fundamental building
Good feature: large capacity and high degree of automation
What Scenarios Can Beston Biochar Pyrolysis Plant be Used For?
In recent years, many customers have been looking for ways to improve their soil. Applied Biochar is one way. If biochar is produced by Beston pyrolysis equipment, its carbon structure is stable. And its porosity effectively retains water and water-soluble nutrients. It is used to increase soil fertility, reduce soil acidity, and increase agricultural productivity.
Biochar produced by Beston charcoal production equipment releases carbon dioxide during the production process. But the remaining carbon content of biochar will be very stable. And the biochar produced by Beston equipment has high yield and good quality. It is stored underground for thousands of years. It helps to slow carbon dioxide emissions.
In addition to these standard lines, Beston offers BBQ charcoal processing lines and hookah charcoal processing lines to help customers increase their investment returns. Biochar enters these lines to reshape its composition and shape. The final barbecue charcoal/shisha charcoal has high economical value. Beston can provide customers with different biochar processing moulds.
If some customers have a large amount of agricultural/industrial/forest biomass that needs to be processed in an environmentally friendly way, then Beston biochar pyrolysis equipment is a good selection. This machine can process many types of biomass. And Beston makes different solutions according to processing capacity, throughput, layout, installation, and others.
Why Choose Beston Biomass Biochar Pyrolysis Plant?
Beston ranks first in the export of biomass pyrolysis equipment in China. And machines are exported to 6 continents. Beston helps to solve all customers’ problems.
Beston machines are equipped with different models (output)/drying system/crushing system/feeding system/discharging system/de-dusting system/processing system to meet various customer needs.
The whole process of these steps is carried out in accordance with strict standard quality control procedures, including material storage inspection, production inspection, air tightness safety inspection, delivery and installation inspection. Beston always welcomes third-party professional institutions to test. Welcome the third-party agent to check it.
Beston professional technical team provides layout drawing, factory drawing, PID drawing design, 3D drawing, installation/operation/maintenance guidance, and a large number of patent certificates. Beston ensure that customers’ projects are sufficiently competitive and professional in the industry.
All Beston caronization machines are made of national standard steel. And Beston strictly controls the steel specifications. In addition, all parts are made of numerically controlled materials. And Beston has a complete production process to guarantee the quality of Beston machines.
The Internet of Things system (optional) monitors product usage, operating parameters, faults and other information. Customers have real-time access to product information. Customers can set early warning values and early warning strategies for different parameters according to the attributes of each monitoring data.
Biochar Pyrolysis Projects Applied Globally
Beston biochar production equipment has been exported to more than 30 countries. These countries include Turkey, Malaysia, India, Ghana, Cameroon, Spain, Mexico, Brazil, Chile, etc. These customers have slightly different applications for processing volume, site, feeding system, de-dusting system, biomass charcoal. Beston project consultants customize reasonable solutions according to their needs. They expressed their approval and satisfaction with the plan.
How Much Could Customers Profit from Beston Biochar Pyrolysis Project?
Beston couldn’t give customers an accurate answer without the local market data. But this charcoal making machine project can definitely help customers profit. Here, Beston provides a project profitability analysis table according to data in the Middle East Regin. Customers can roughly calculate the profit amount based on the data brought into the local market. Customers can also contact us directly. Then Beston produce a detailed and professional report based on the information of the customer’s local market.
| Return on Investment of BST-50 Wood Chips Carbonization Project in The Middle East Regin | ||||||||
| Item | Details | Unit | Unit price/USD | Quantity | Amount/USD | Total amount | Remark | |
| Fixed Investment Cost | Equipment | BST-50 | Set | 250000 | 1 | 250000 | ||
| Transportation | From China to Destination Port | Set | 90000 | 1 | 90000 | |||
| From Port to Site | Set | 5800 | 1 | 5800 | ||||
| Customs tax | 0.15 | Set | 37500 | 1 | 37500 | |||
| Installation | Beston technician's salary | Day | 100 | 50 | 5000 | |||
| Round -trip airtickets | Ea | 2420 | 2 | 4840 | ||||
| Visa | Ea | 350 | 1 | 350 | ||||
| Local welder | Day | 65 | 100 | 6500 | Two welders are needed | |||
| Local plumber | Day | 65 | 20 | 1300 | ||||
| Local labor | Day | 16.8 | 50 | 840 | ||||
| Crane forklift etc. | Day | 80 | 30 | 2400 | ||||
| Materials | Installation materials ready | Set | 3500 | 1 | 3500 | Foundation, pipe, etc. | ||
| License | / | Ea | 2000 | 1 | 2000 | Environmental, firefighting, etc. | ||
| Workshop | 500 | ㎡ | 160 | 500 | 80000 | |||
| 490030 | ||||||||
| Operating Cost | Raw materials | Wood chips | Ton | 100 | 120 | 12000 | ||
| Water | / | m³ | 1.76 | 3 | 5.28 | |||
| Electricity | / | KWH | 0.11 | 2922 | 321.42 | |||
| Fuel | Natural gas | Liter | 7.25 | 270 | 1957.5 | |||
| Labor | / | People | 16.8 | 4 | 67.2 | |||
| Maintenance | / | Day | 85 | 1 | 85 | |||
| Depreciation | 8 years | Day | 209.3 | 1 | 209.3 | |||
| Tax | 0.05 | 0 | ||||||
| 14645.7 | ||||||||
| End Products Price | Biochar | 0.3 | Ton | 680 | 36 | 24480 | 30% of input | |
| Wood vinegar | 0.08 | Ton | 1280 | 9.6 | 12288 | 8% of input | ||
| Tar oil | 0.02 | Ton | 450 | 2.4 | 1080 | 2% of input | ||
| 37848 | ||||||||
| Daily Income | 23202.3 | |||||||
| Monthly Income | Working day | Day | 25 | 580057.5 | ||||
| Yearly Income | Working day | Day | 300 | 6960690 | ||||
Choose Beston Biochar Pyrolysis Equipment to Start Your Recycling Business!
Apply biochar pyrolysis equipment is a good way to recycle biomass and make biochar. In order to give customers a good project experience, Beston provides project consulting services. When you choose to cooperate with Beston, Beston provides layout drawing, 3D drawing, electric drawing, installation guidance online/on-site, etc. View some charcoal projects on Youtube. More importantly, Beston after-sales department will always help customers solve problems. Together we create benchmarking projects!
