Biochar Pyrolysis Equipment

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Biochar Pyrolysis Equipment

Biochar pyrolysis equipment is used to process some biomass by pyrolysis technology. If customers use Beston equipment, the entire process is pollution-free. And there is no fly ash on site. The end product – biochar has a high calorific value and stable carbon form. If you are interested in Beston products, please consult us first. Beston Group will provide a project feasibility plan, project factory layout, and a series of services to customers. Beston Group ensures that the project’s operability and production goals are aligned with the customers’ requirements.

Use Biochar Pyrolysis Equipment to Make Green Biochar

What is the Pyrolysis of Biochar?

Biochar pyrolysis involves heating biomass at high-temperature with limited oxygen to decompose it into biomass charcoal. The entire process includes drying, devolatilization, and thermal decomposition. Initially, the moisture from the biomass is removed, followed by the release of tar and gases in gaseous form. Finally, the remaining biomass transforms into biochar. Beston charcoal manufacturing equipment produces various qualities of biomass biochar by adjusting parameters under the guidance of Beston engineers.

What is the Pyrolysis of Biochar

Why Use Pyrolysis to Make Biochar?

Methods Advantages Disadvantages Recommendation Score
Pyrolysis Low cost;
Controllable biochar quality;
Low Pollution.
Some models of equipment require raw material pre-treatment. ⭐⭐⭐
Hydrothermal Method Mild reaction conditions;
Low Pollution.
High requirements for equipment;
Uncontrollable product quality.
⭐⭐
Chemical Method Fast reaction speed;
Controllable biochar quality.
High cost;
Pollution.
⭐⭐

What Raw Materials are Suitable for Biochar Pyrolysis

Available feedstocks for biochar pyrolysis are organic biomass, such as different kinds of plants. Common biomass species include the following species. The biomass is not limited to the following species.

Agriculture industry 🌾 Rice husk, straw, cotton stalk, corn stalk, reed pole, corn cob, peanut shell, elephant grass, etc.;

Foresty and wood processing industry 🌳 Different kinds of wood trees, wood chips, branches, leaves, sawdust, wooden furniture, wooden products, bamboo, etc.;

Food processing industry 🥥 Coconut shell, hazelnut shell, cocoa shell, olive seed shell, coffee husk, cashew shell, sugarcane bagasse, etc.;

Palm industry 🌴 palm kernel shell, palm fiber, empty fruit bunches, etc.

Biomass for Biochar Pyrolysis

Parameters of Beston Biochar Pyrolysis Equipment

To meet a wide range of customer needs, Beston Group offers seven distinct models. Furthermore, we specialize in providing customized equipment to fulfill even more specific requirements. Please refer to the parameters of the standard models below.

ModelBST-J12BST-J18BST-J40BST-05 Pro (skid-mounted)BST-10BST-30BST-50
Input Capacity12m³/batch18m³/batch40m³/batch0.3-0.5m³/h2-4m³/h7-9m³/h10-15m³/h
Reactor Sizeφ1900mm*L4500mmφ1900mm*L6600mmφ2800mm*L7100mmφ830mm*L5500mmφ1300mm*L14051mmφ1700mm*L14180mmφ2000mm*L14260mm
Land for Equipment (L*W*H, Standard Configuration)9m*6m*6m12m*6m*7m15m*18m*7m10m*8m*3.9m29m*15m*5m30m*15m*8m35m*18m*9m
Weight (Standard Configuration)18T22T34T15T35T35T49T
Energy Consumption (Standard Configuration)11kw/h13.5kw/h25kw/h31kw/h34.7kw/h61.5kw/h116kw/h
Working MethodBatchFully continuous
Feeding Requirement/Size: ≤20mm; moisture: ≤15%; strong liquidity
StructureHorizontal rotationDouble barrel single hearthDouble barrel double hearth
Speed0-2RPM1-9RPM
Control MethodControl by buttonsPLC control
Reactor MaterialQ245RQ245+310S
PressureMicro negative pressure
Heating MaterialDiesel, natural gas, heavy oil, biomass, etc.
Heating MethodDirect heating
Noise (dB)≤80
CondenserCirculating water cooling
Rotation MethodExternal gear rotation

Skid-mounted Type VS Batch Type VS Continuous Type

Batch Type

Get Batch Biochar Pyrolysis Equipment for Sale

  • Model: BST-J12, BST-J18, BST-J40;
  • Input capacity: 12-40m³/h/batch;
  • Working method: batch;
  • Cooling time: required;
  • Installation process: fundamental building;
  • Good feature: small footprint and easy installation process.
Skid-mounted Type

Get Skid-mounted Biochar Pyrolysis Equipment for Sale

  • Model: BST-05 Pro Skid-mounted Type;
  • Input capacity: 0.3-0.5m³/h (300kg/h);
  • Working method: continuous;
  • Cooling time: no need;
  • Installation process: quick and easy;
  • Good feature: 90% of the installation is done at the factory.
Continuous Type

Get Batch Continuous Pyrolysis Equipment for Sale

  • Model: BST-10, BST-30, BST-50;
  • Input capacity: 2-15m³/h;
  • Working method: continuous;
  • Cooling time: no need;
  • Installation process: fundamental building;
  • Good feature: large capacity and high degree of automation.

What is the Biochar Pyrolysis Process?

Preprocessing

Ensure biomass raw materials meet the feed requirements. Typically, moisture content should be less than 15%. Particle size ideally ranges from 5-8mm (using the BST series). Feed the biomass into the main furnace.

Pyrolysis

Preheat the main furnace. As the temperature remains below 180 degrees Celsius, moisture content in the biomass decreases. When the temperature reaches 280-450 degrees Celsius, biomass charcoal, combustible gas, tar, wood vinegar, and exhaust gas are produced.

Discharging

After undergoing two-stage water cooling discharging treatment, the temperature of the biomass charcoal is reduced to below 45 degrees Celsius. This prevents the occurrence of spontaneous combustion due to high temperatures.

Recovery of Combustible Gas

During the biochar pyrolyis process, a large amount of combustible gas is generated. This type of gas can be directly used for heating the main furnace after condensation and desulfurization.

Exhaust Gas Treatment

The exhaust gas generated in the main furnace enters the de-dusting system through the flue gas pipeline. After dust removal, the exhaust gas meets emission standards. If a high-end de-dusting system is used to treat the exhaust gas, it will comply with European emission standards.

The Various Applications of Biochar from Pyrolysis

Biochar Used for Soil

Soil Remediation

Biochar has a stable carbon structure. Its porosity effectively retains water and water-soluble nutrients. It is used to increase soil fertility, reduce soil acidity, and increase agricultural productivity.

Carbon Sink

Carbon Sequestration

Biochar has a high carbon content. It can be stored underground for thousands of years. It helps to slow carbon dioxide emissions and improve climate change.

BBQ Biochar

BBQ Charcoal/Shisha Charcoal

Biochar enters these charcoal briquette making lines to reshape its composition and shape for making BBQ charcoal or Shisha charcoal. The final charcoal has high economic value.

Biochar Used for Animal Husbandry

Animal Feed

Due to the characteristics of biomass charcoal, feed supplemented with biomass charcoal has positive effects on animal digestive systems, such as adsorbing harmful substances, promoting digestion, reducing greenhouse gas emissions, and so on.

Cement Factory

Alternative Energy Source

Biomass charcoal has a high calorific value, low ash content, and long burning time. Therefore, some factories use biomass charcoal as an alternative fuel, such as cement plants, boiler plants, brick plants, waste-to-energy plants, ceramic plants, ships, etc.

Fly Ash Bricks

Building Materials

Biomass charcoal is now being applied to building materials. It has advantages such as insulation, moisture regulation, adsorption of harmful gases, etc. It helps to improve the energy efficiency, comfort, and environmental friendliness of buildings.

Metallurgy

Biomass charcoal has good reducibility. The abundant carbon elements can help reduce metal oxides to metals. Additionally, the carbon elements in biomass can be controlled.

Beston Biochar Pyrolysis Plant Has Many Application Scenarios
Beston Biochar Pyrolysis Plant Has Many Application Scenarios

Why Choose Beston Biomass Biochar Pyrolysis Plant?

Ranking First of The Export Volume in China

Beston Group ranks first in the export of biomass pyrolysis equipment in China. And machines are exported to 6 continents. Beston Group helps to solve all customers’ problems.

Multiple Selections

Beston machines are equipped with different models (output)/drying system/crushing system/feeding system/discharging system/de-dusting system/processing system to meet various customer needs.

Equipment Factory Inspection

The whole process of these steps is carried out in accordance with strict standard quality control procedures, including material storage inspection, production inspection, air tightness safety inspection, delivery and installation inspection. Beston Group always welcomes third-party professional institutions to test. Welcome the third-party agent to check it.

Internet of Things

The Internet of Things system (optional) monitors product usage, operating parameters, faults and other information. Customers have real-time access to product information. Customers can set early warning values and early warning strategies for different parameters according to the attributes of each monitoring data.

Outstanding Production Process

All Beston machines are made of national standard steel. And Beston Group strictly controls the steel specifications. In addition, all parts are made of numerically controlled materials. And Beston Group has a complete production process to guarantee the quality of Beston machines.

Provide Practical Technical Solutions

Beston professional technical team provides layout drawing, factory drawing, PID drawing, 3D drawing, installation/operation/maintenance guidance, and a large number of patent certificates. Beston Group ensures that customers’ projects are sufficiently competitive and professional in the industry.

Beston Biochar Pyrolysis Plant for Sale
Beston Biochar Pyrolysis Plant for Sale

Biochar Pyrolysis Projects Applied Globally

Beston biochar production equipment has been exported to more than 30 countries. These countries include Turkey, Malaysia, India, Ghana, Cameroon, Spain, Mexico, Brazil, Chile, etc. These customers have slightly different applications for processing volume, site, feeding system, de-dusting system, and biomass charcoal. Beston project consultants customize reasonable solutions according to their needs. They expressed their approval and satisfaction with the plan.

How Much Could Customers Profit from Beston Biochar Pyrolysis Project?

Beston Group couldn’t give customers an accurate answer without the local market data. But this charcoal making machine project can definitely help customers profit. Here, Beston provides a project profitability analysis table according to data in the Middle East Region. Customers can roughly calculate the profit amount based on the data brought into the local market. Customers can also contact us directly. Beston Group produces a detailed and professional report based on the information of the customer’s local market.

Return on Investment of BST-50 Wood Chips Carbonization Project in The Middle East Regin
ItemDetailsUnitUnit price/USDQuantityAmount/USDTotal amount Remark
Fixed Investment CostEquipment BST-50Set2500001250000
Transportation From China to Destination PortSet90000190000
From Port to SiteSet580015800
Customs tax0.15Set37500137500
InstallationBeston technician's salaryDay100505000
Round -trip airticketsEa242024840
VisaEa3501350
Local welderDay651006500Two welders are needed
Local plumberDay65201300
Local laborDay16.850840
Crane forklift etc.Day80302400
MaterialsInstallation materials readySet350013500Foundation, pipe, etc.
License/Ea200012000Environmental, firefighting, etc.
Workshop50016050080000
490030
Operating CostRaw materialsWood chipsTon10012012000
Water/1.7635.28
Electricity/KWH0.112922321.42
FuelNatural gasLiter7.252701957.5
Labor/People16.8467.2
Maintenance/Day85185
Depreciation8 yearsDay209.31209.3
Tax0.050
14645.7
End Products PriceBiochar0.3Ton680362448030% of input
Wood vinegar0.08Ton12809.6122888% of input
Tar oil0.02Ton4502.410802% of input
37848
Daily Income23202.3
Monthly IncomeWorking dayDay25580057.5
Yearly IncomeWorking dayDay3006960690

Choose Beston Biochar Pyrolysis Equipment to Start Your Recycling Business!

Applying biochar pyrolysis equipment is a good way to recycle biomass and make biochar. In order to give customers a good project experience, Beston Group provides project consulting services. When you choose to cooperate with Beston Group, Beston Group provides layout drawing, 3D drawing, electric drawing, installation guidance online/on-site, etc. View some charcoal projects on Youtube. More importantly, Beston Group after-sales department will always help customers solve problems. Together we create benchmarking projects!

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Please specify your requirement by referring to the following aspects:

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