Biochar reactor is the core component of the biochar production line. The reactor not only has efficient pyrolysis capabilities, but also can adapt to a variety of biomass raw materials, such as wood chips, coconut shells, rice husks, etc. Its design level directly affects the energy consumption, emission control and operational stability of the production line. Therefore, choosing a suitable biochar reactor for sale is crucial to the overall performance of the production line.
2 Models of Beston Biochar Reactors for Sale
In order to adapt to different production requirements, we provide customers with three types of biochar reactors for sale, batch type, skid-mounted type, and continuous type. Each biochar machine has unique advantages for different production needs and application scenarios:
| Model | BST-06 | BST-50 |
| Input Capacity | 0.3-0.5m³/h | 10-15m³/h |
| Reactor Size | φ820mm*L11200mm | φ2000mm*L14260mm |
| Land for Equipment (L*W*H, Standard Configuration) | 25m*15m*8m | 35m*18m*9m |
| Weight (Standard Configuration) | 21T | 49T |
| Energy Consumption (Standard Configuration) | 153kw/h*0.7 | 191kw/h*0.7 |
| Working Method | Fully continuous | |
| Feeding Requirement | Size: ≤20mm; moisture: ≤15%; strong liquidity | |
| Structure | Double barrel double hearth | |
| Speed | 1-9RPM | |
| Control Method | PLC control | |
| Reactor Material | Stainless steel 304 | |
| Pressure | Micro negative pressure | |
| Heating Material | Diesel, natural gas, heavy oil, biomas, etc. | |
| Heating Method | Direct heating | |
| Noise (dB) | ≤80 | |
| Condenser | Circulating water cooling | |
| Rotation Method | External gear rotation | |
Analyzing Biochar Reactor Design from Components
1. Inlet and Outlet Seal Head
01
2. Combustion Chamber
02
3. Drive Unit
03
4. Main Roller (Main Furnace)
04
5. Casing
05
Acceptable Raw Material for Biochar Reactor
Generally, biochar klin can process most type of waste biomass, such as wood, coconut shell, rice husk, etc. However, there are a few points to note:
- The reactor can only process a single type of biomass at each run. Multiple biomass cannot be mixed for reaction.
- For continuous reactors, the raw material moisture must be less than 15% and the size must be less than 20mm (5-8mm)
The following are some common sources of biomass material.
Biomass to Biochar: Material Changes in Biochar Furnace
Biomass undergoes pyrolysis reaction in the biochar kiln. The entire reaction environment is a micro-oxygen environment and high temperature. In the biochar reactor
, the internal structure of biomass will undergo the following material changes:
Phase 1: Dehydration
Phase 2: Demethylation
Phase 3: Release of Organic Volatiles
Phase 4: Biochar formation
The Value of Biochar Produced by a Biochar Reactor
Commercial Value:
The biochar produced by biochar reactor is highly consistent and high quality. Therefore, it is suitable for a wide range of applications. This high-quality biochar can meet the requirements of different industries. Thus, it enhances its market value and competitiveness.
Energy Value:
The biochar kiln produces high-carbon content biochar and combustible gas. As a clean alternative energy source, they effectively replace part of the use of traditional fossil fuels. This not only reduces energy costs, but also promotes the development of sustainable energy.
Carbon Sequestration Value:
Biochar has high stability and optimized pore structure. In the soil environment, it effectively sequesters carbon and stores it for hundreds of years. In addition, this not only mitigates the impact of climate change, but also provides a sustainable solution for carbon removal.
Cutting-edge Technology of Beston Biochar Furnace
Unique Heating Structure
The carbonization furnace adopts a double-layer structure. The outer layer pyrolyzes the biomass, and the inner layer dries the biomass again. This greatly improves the reaction efficiency. In addition, the structure ensures that the material does not come into contact with the flue gas to avoid pollution.
Dynamic Sealing
The biochar reactor adopts a multi-channel sealing system with different structures. The sealing structure can automatically compensate for the seal wear gap. The combination of graphite blocks, sealing cloth, and fish scales further improves the sealing reliability.
Two-way Explosion-proof
An explosion-proof water seal is configured at the combustible gas pipeline. This prevents abnormal gas pressure from causing damage to the equipment. In addition, an explosion-proof hole is set at the tail end of the reactor to prevent danger caused by excessive pressure.
Internet of Things Control
The device supports Internet of Things technology, and users can remotely monitor the operating status of the reactor in real time through mobile terminals. When the operating parameters of the equipment are abnormal, users can adjust the fault point in time.
Beston Biochar Reactor for Sale
Technological Breakthrough achieved by Beston Biochar Reactor
As a manufacturer committed to independent research and development of innovative technologies, Beston Group has been working tirelessly. This year, we achieved a milestone of 360 hours of continuous operation of the biochar reactor. This is not only a new technological breakthrough, but also an important step towards more advanced biochar production technology in the future.
What are Beston Biochar Reactor Costs?
When you consider biochar kiln plans, the cost is the most important factor you consider. The cost does not contain the machine price but also includes the delivery and installation fee. You can see some delivery videos on Youtube.
Get a Suitable Biochar Reactor Price
Beston offers 3 type reactors and custom reactors to customers. When you wanna get Beston biochar furnace price, send your requirement to Beston. There are several questions that you should consider before you send the message to Beston. These questions will help you to get a cost-efficient biochar reactor.
- What raw materials do you wanna process by the reactor? How about their moisture and size?
- How many raw materials to process per hour?
- How much charcoal do you wanna get finally per day?
- Where is your machine located in?
Delivery and Installation Costs
The delivery and installment fee of biochar reactor for sale can’t be neglected. The delivery fee is flexible. It changes according to the port cargo situation and sea route. The installation fee is influenced by basic construction and manual labor. Send your location and the market situation in your country.
When you plan to get a good-quality reactor, contact Beston. 10+ years of experience will help you to get an ideal reactor at a fair price. Moreover, we offer a comprehensive post-sales service to all customers. Besides, you can see some charcoal making machine FAQs.
Beston Biochar Reactors in All Over the World
Beston biochar reactor for sale has been sold to many countries and regions around the world due to its advanced design. The wide range of application scenarios covers agriculture, industry, energy and other fields, and it meets the needs of different customers for biochar production. The success stories of users from all over the world not only verify the reliability and economic benefits of the equipment, but also contribute to the sustainable development of the local area. The following is an introduction to some global success cases.
Beston Biochar Reactor Drives Green Future
Biochar reactor is the core equipment of modern biomass processing technology. It shows great commercial value, energy efficiency and environmental protection potential. With the continuous upgrading of technology and the growing demand for sustainable development around the world, Beston biochar reactor will continue to lead the development of the biomass energy industry and provide innovative solutions for various industries.
