Wood pyrolysis plant is a popular product. In today’s world, the increasing demand for energy and the growing concern for environmental sustainability has led to a surge in the demand for renewable energy sources. As a result, many companies are now exploring innovative ways to reduce waste and generate energy from renewable sources. Beston is a leading manufacturer of waste management equipment. Beston has developed a unique wood pyrolysis plant. It helps turn waste into wealth.
What is Wood Pyrolysis Plant?
A wood pyrolysis plant is a facility designed to convert wood or biomass into useful products such as biochar, bio-gas, tar, and wood vinegar through a process known as pyrolysis. Pyrolysis is the thermal decomposition of organic materials in the absence of oxygen. Wood charcoal making machines are becoming increasingly popular. Because it is a way to convert waste wood and biomass into useful products while reducing greenhouse gas emissions.
The wood pyrolysis plant typically consists of a feeding system, a pyrolysis reactor, a condensation system, and a de-dusting system. The feeding system is used to load wood or biomass into the reactor. The reactor is heated to high temperatures in the absence of oxygen. The pyrolysis process converts wood or biomass into useful products. Please see the following video and the picture of components.
Beston Wood Pyrolysis Plant for Sale
Model | BST-06 | BST-50 |
Input Capacity | 0.3-0.5m³/h | 10-15m³/h |
Reactor Size | φ820mm*L11200mm | φ2000mm*L14260mm |
Land for Equipment (L*W*H, Standard Configuration) | 25m*15m*8m | 35m*18m*9m |
Weight (Standard Configuration) | 21T | 49T |
Energy Consumption (Standard Configuration) | 153kw/h*0.7 | 191kw/h*0.7 |
Working Method | Fully continuous | |
Feeding Requirement | Size: ≤20mm; moisture: ≤15%; strong liquidity | |
Structure | Double barrel double hearth | |
Speed | 1-9RPM | |
Control Method | PLC control | |
Reactor Material | Stainless steel 304 | |
Pressure | Micro negative pressure | |
Heating Material | Diesel, natural gas, heavy oil, biomas, etc. | |
Heating Method | Direct heating | |
Noise (dB) | ≤80 | |
Condenser | Circulating water cooling | |
Rotation Method | External gear rotation |
Applicationd of Beston Wood Pyrolysis Machine
The applications of wood pyrolysis machine includes the following points:
Charcoal Production The primary application of wood pyrolysis machine is to produce charcoal from wood and other biomass materials. The charcoal produced can be used as a fuel for cooking, heating, and other industrial processes.
Soil Amendment The biochar produced from wood pyrolysis can be used as a soil amendment. Biochar has a high carbon content and can improve soil fertility, increase water retention, and reduce nutrient leaching.
Carbon Sequestration Biochar is a stable form of carbon that can be used to sequester carbon from the atmosphere. The use of biochar in soil can help reduce greenhouse gas emissions by storing carbon for long periods.
Waste Management Wood pyrolysis machine can be used to manage wood waste and other biomass materials. Instead of burning or burying the waste, the pyrolysis process can be used to convert it into valuable products such as charcoal and biochar.
Industrial Processes Charcoal produced from wood pyrolysis can be used as a feedstock for various industrial processes such as steel manufacturing, activated carbon production, and water treatment.
Advantages of Beston Wood Pyrolysis Equipment
More and more customers choose Beston equipment. Beston biomass pyrolysis equipment has the following advantages.
A Large Choice Space Beston provides skid-mounted equipment that is easy to install and move, intermittent equipment with medium capacity and continuous equipment with large capacity.
Safety Beston equipment is under negative pressure when working. The equipment is equipped with various safety devices, such as explosion-proof holes and PLC alarm devices.
Energy Efficient Beston equipment includes a combustible gas recovery device, hot gas recovery drying system, inner and outer double cylinders and so on. The heat utilization rate is more than doubled.
IOT Matching System Customers can monitor the operation of the project and view fault information in real time on the mobile terminal.
Raw Materials for Wood Pyrolysis
This machine not only processes wood but also other wastes such as agricultural waste, nut waste, etc. Please see the categories.
Application of Final Wood Pyrolysis Products
Charcoal/biochar, wood vinegar, and wood tar are all products that can be derived from the pyrolysis of wood or other biomass materials. The application of these products can lead to a more sustainable and efficient use of biomass resources, with benefits for agriculture, energy production, and the environment. Here are some applications for each:
- Soil amendment. Biochar can be added to soil to improve its fertility and water-holding capacity.
- Charcoal fuel. Biomass charcoal can be used as a source of fuel for cooking, BBQ, fireplaces, heating, hookah, and electricity generation.
- Livestock feed. Biomass charcoal can be added to livestock feed to improve digestion and reduce odors. It can also be used to prevent and treat diarrhea in animals.
- Carbon sequestration. Biomass charcoal can be used to sequester carbon in soil or in other materials. This can help mitigate climate change by removing carbon dioxide from the atmosphere.
- Pesticide. It can be used as a natural pesticide to repel insects and other pests.
- Soil amendment. It can be added to soil to lower its pH and provide nutrients to plants. In some countries, it has high cost.
- Cleaning agent. It can be used as a cleaning agent for surfaces and as a deodorizer.
- Wood preservation. It can be used as a wood preservative to protect it from rot and insects.
- Traditional medicine. It has been used in traditional medicine to treat skin conditions such as eczema and psoriasis.
- Manufacturing. It can be used in the production of various products such as soap, paint, and varnish.
Wood charcoal, which is produced by heating wood in the absence of oxygen, has a number of advantages. the advantages of wood charcoal make it a useful and versatile material for a wide range of applications, particularly in sustainable agriculture and natural resource management.
- High energy content;
- Long burning time;
- Low emissions;
- Odor control (livestock operations or buildup of organic waste);
- Water filtration;
- Soil improvement;
- Versatile;
What is Wood Pyrolysis Process?
Wood pyrolysis is a process that involves heating wood in the absence of oxygen. This process causes it to decompose and break down into various substances. The process can be broken down into several stages:
- Drying: The wood is heated to a temperature of around 100°C to remove any moisture.
- Pyrolysis: The wood is then heated to a temperature of around 300-500°C in the absence of oxygen. This causes the wood to decompose and break down into charcoal, wood vinegar, and wood tar in the carbonization furnace.
- Condensation: The products of pyrolysis are then condensed and collected. Wood vinegar, which is a liquid, is condensed at a temperature of around 70-80°C. Wood tar, which is a thick liquid or semi-solid, is condensed at a temperature of around 200-250°C. Charcoal, which is a solid, remains in the reactor and is collected after the process is complete.
- De-dusting: The hot air will be purified by de-dusting system and condenser. The final discharged air meets EU emission standards.
Projects of Beston Wood Pyrolysis Equipment Over the World
Beston is a leading manufacturer of wood pyrolysis plants that convert waste wood into useful products like charcoal, bio-gas, and wood vinegar. With years of experience and expertise in the industry, Beston has successfully completed several wood pyrolysis plant projects all over the world. Beston’s wood pyrolysis plants help to reduce environmental pollution, and provide economic benefits to local communities. With its commitment to innovation and quality, Beston continues to be a leader in the wood pyrolysis plant industry, and its projects around the world are a testament to its success.
How to Set up a Wood Pyrolysis Plant Project?
Setting up a wood pyrolysis plant project can be a complex process, but with careful planning and execution, it can be a profitable and environmentally friendly venture. Customers could consult Beston. Beston will provide a full solution and technical documents to customers. Here are the general steps to follow when setting up a biochar production equpment:
- Conduct a Feasibility Study (market analysis, a financial analysis, and an assessment of the availability of raw materials);
- Make Sure the Application of Products;
- Choose a Suitable Location;
- Obtain Permits and Licenses (environmental permits, building permits, and business licenses);
- Purchase Suitable Equipment;
- Hire and Train Staff;
- Monitor and Evaluate the Project;
Why Choose Beston as Wood Pyrolysis Plant Manufacturer?
There are several reasons why choosing Beston to purchase a wood pyrolysis plant can be a good decision:
High-Quality Equipment and Technology Beston provides high-quality wood pyrolysis plants that are manufactured with top-of-the-line materials and advanced technology. This ensures that the equipment is durable, efficient, and performs well over a long period of time. It means reducing maintenance costs and downtime.
Customization Options Beston offers customization options for their wood pyrolysis plants, allowing customers to choose the features that best fit their needs. This means that customers can tailor the equipment to their unique requirements, making it a more effective investment.
Competitive Prices Beston offers competitive factory prices for its wood pyrolysis plants, making them affordable for businesses of all sizes. This means you can get a high-quality pyrolysis plant at a reasonable price, which can save you money in the long run.
Excellent After-Sales Service Beston provides excellent after-sales service, including installation, training, maintenance, and technical support. This ensures that your pyrolysis plant is running smoothly and efficiently, minimizing downtime and maximizing your profits.
Environmental Sustainability Beston’s wood pyrolysis plants are designed to be environmentally sustainable, using a closed-loop system to minimize emissions and maximize energy efficiency. This makes them an eco-friendly choice that can help reduce your carbon footprint and protect the environment.
Cooperate with Beston to Do Wood Pyrolysis Business Investment!
Beston wood pyrolysis plant is an innovative and efficient solution for managing wood waste while generating valuable resources. Beston wood pyrolysis plants are designed to provide maximum efficiency and safety while minimizing environmental impact. They are easy to operate and require minimal maintenance. It has already gained popularity in various industries such as agriculture, forestry, and wood processing, and it is expected to continue to expand in the future. Beston wood pyrolysis plant is an excellent investment for businesses looking to reduce their carbon footprint and increase profitability.