Biomass pyrolysis plant takes advanced technology to treat different kinds of biomass. Through fast pyrolysis of biomass, the biomass waste can be pyrolyzed into biomass charcoal. When you take Beston machines, the production process is fully sealed, safe, and environmental-friendly. Moreover, our professional after-sales team will be responsible for our machines for life.
What is Biomass Pyrolysis Plant?
Biomass pyrolysis plant refers to the equipment which has a chemical reaction for biomass in a fully sealed biochar reactor without oxygen. It is mainly composed of four lines, including feeding line, biomass pyrolysis line, discharging line, and emission cleaning line. After the high-temperature reaction, the main final product is charcoal.
Beston Biomass Pyrolysis Plant for Sale
Beston provides batch and continuous types. They have different features in working methods, capacity, feeding and discharging systems. They have seven models in total.
- The batch type has containerized reactor. So, it is easy to set up. Besides, we recommend manual feeding and discharging method to this line.
- When setting up continuous types, there is some preparation work to do, for example, the establishment of the reactor base. When customers choose this line, we will recommend an automatic screw feeder and an automatic cooling-water discharger.
Many Kinds of Biomass Available for Pyrolysis
There are many kinds of biomass waste that can be pyrolyzed by Beston machines. There are some requirements for size and moisture. Different types of machines and configurations will have an influence on the size and moisture. When customers wanna get detailed data, consult us. See the biomass available.
- Agricultural Residues: corn stalks, rice husk, coffee shell, olive seed, peanut shell, etc.
- Forest Residues: wood logs, wood chips, tree bark, sawdust, tree branches, bamboo, etc.
- Industrial Wastes: sewage sludge, etc.
- Solid Waste: organic waste, garden waste, etc.
Biomass Pyrolysis Products
After pyrolysis, customers can get biomass charcoal, tar, wood vinegar and bio-gas from Beston charcoal production line.
- Biomass charcoal will be discharged directly by a water-cooling discharger.
- Tar and wood vinegar are collected by tanks respectively.
- Biogas is collected into a tank or is used to heat the chamber directly.
Parameters of Beston Biomass Pyrolysis Machine for Sale
Beston provides seven models. The batch type can process 12 to 40 square meters of raw materials. The continuous type can process 0.3-5 tons of raw materials. Besides stand biomass pyrolysis line, we also provide custom line. Just tell me your demand.
|Model||BST-J12||BST-J18||BST-J40||BST-05 Pro (skid-mounted)||BST-10||BST-30||BST-50|
|Land for Equipment (L*W*H, Standard Configuration)||9m*6m*6m||12m*6m*7m||15m*18m*7m||10m*8m*3.9m||29m*15m*5m||30m*15m*8m||35m*18m*9m|
|Weight (Standard Configuration)||18T||22T||34T||15T||35T||35T||49T|
|Energy Consumption (Standard Configuration)||11kw/h||13.5kw/h||25kw/h||31kw/h||34.7kw/h||61.5kw/h||116kw/h|
|Working Method||Batch||Fully continuous|
|Feeding Requirement||/||Size: ≤20mm; moisture: ≤15%; strong liquidity|
|Structure||Horizontal rotation||Double barrel single hearth||Double barrel double hearth|
|Control Method||Control by buttons||PLC control|
|Pressure||Micro negative pressure|
|Heating Material||Diesel, natural gas, heavy oil, biomass, etc.|
|Heating Method||Direct heating|
|Condenser||Circulating water cooling|
|Rotation Method||External gear rotation|
3D Beston Biomass Pyrolysis Plant Design & Biomass Pyrolysis Reactor Design
After knowing customers’ demands, Beston will offer several custom biochar production project designs. Customers can choose the most suitable one. See the following 3D standard biomass pyrolysis equipment design and biochar pyrolysis reactor. They are suitable for the majority of customers. See the main parts in the pictures.
Beston Biomass Pyrolysis Technology
Beston biochar pyrolysis machine adopts the advanced biomass pyrolysis technology which is Beston’s patent. The technologies mainly contain a smoke cleaning system, hot air recycling system, combustible gas recycling systems.
- The smoke cleaning system can purify the hot smoke in a safe and efficient way.
- The hot air recycling system can recycle the hot air and put them into a dryer.
- The combustible gas recycling system can purify the biogas and put them into the combustion chamber.
Biomass Pyrolysis Temperature
|Carbonized Materials||Biomass Waste||Sewage Sludge||MSW|
|Temperature inside Reactor||450-600℃||600-800℃||650-850℃|
What is Biomass Pyrolysis Process?
Pretreating and Feeding Biomass
When the size and moisture of biomass are not suitable, customers need crushes and dryers. After preprocessed, the biomass will be put into a biochar pyrolysis reactor by labor or automatic feeder.
Fast Pyrolysis and Gasification of Biomass
Heat the reactor. When the temperature rises to 150 degrees, the biochar pyrolysis process starts. Firstly, biomass will have a chemical reaction. Secondly, the gas is generated. When the temperature reaches 350 degrees, this charcoal is generated gradually.
Emission Cleaning System
There are combustible gas and waste smoke in the reactor. The combustible gas can be recycled and reused for the chamber. The waste smoke can be discharged directly after being processed by the dedusting tower.
Biomass Charcoal Briquette Making Process
The charcoal powder or charcoal briquettes will be fallen into tanks. Some customers have the requirement for the shape of final charcoal. When you take Beston biomass pyrolysis system, Beston provides several biomass charcoal briquette making machines. They can be applied to make charcoal rods, charcoal squares, shisha charcoal, charcoal stick, etc.
Note: See some charcoal production machine videos.
Biomass Pyrolysis Reports on Several Tested Raw Materials
For providing accurate and detailed information, Beston sends many kinds of samples for testing. The majority of samples come from China. Accordingly, this data is just for reference. When you wanna get an accurate report, send the sample to us. After testing, we will send the result to you.
- pecan husk
- rice husk
- wood chips
- coffee husk
- sunflower stalk
- tobacco stems
- coconut shell
- corn stalks
- palm kernel shell fiber
Note: we take coconut shell as an example. If you wanna a carbonizing report about other kinds of materials, contact us.
|Sample Kind||Coconut shell|
|Total Water (Mt%/)||9.1|
|Analysis Water (Mad%)||4.19|
|Ash Content on Dry Basis (Ad%)||0.18|
|Dry Base Volatile Matter (Vd%)||6.95|
|Dry Base Fixed Carbon (Fcad%)||88.68|
|Sulfur Content on Dry Basis (St.d%)||0.09|
|Coking Characteristics (1-8CRC)||/|
|New National Standard Calorimeter Dry Basis High Calorific Value (kcal/kg)||7277|
|The New National Standard Calorimeter Method Receives the Base Low Calorific Value ( kcal/kg)||6724|
What are the Uses of Biomass Pyrolysis Products?
Biomass Charcoal Uses
- Widely used as the fuel of BBQ.
- Used as the fuel in other industries.
- Attach heavy metal to improve the quality of the soil.
- Can be reprocessed into activated carbon.
- Used for construction bricks with clay.
- Widely used as fuel in industries such as steel and iron factories, ceramics, etc.
Uses of Combustible Gas
- Widely used as fuel.
- Greenhouse agriculture heating.
- Used as fuel for heating or drying. Recycled biogas enters into the reactor. Usually, its temperature is 600-850℃ when it burns in the reactor.
- Can be used for the generator to get electricity.
Uses of Tar
- Many chemical materials. Tar has more than 300 kinds of chemical materials. Therefore, it is an important chemical raw material.
- Water-proof material. The feature of waterproof, anti-corrosion and high-temperature resistance makes this tar become a popular material in the shipbuilding industry.
Uses of Wood Vinegar
- The great materials in the shipbuilding and paint industry.
- Used as raw materials in the chemical and medicine field.
- Used as plant nutrition regulates auxin or insecticide.
20+ Countries Have Installed Beston Biochar Pyrolysis Equipment
Up to now, 20+ countries have installed Beston biochar pyrolysis plants. And 100+ customers get contact with us to discuss the projects. Our salesman will give the most suitable recommendation. And our technical adviser will offer several drawings to customers. See the cases we have.
Customer Visits to Manufacturing Factory
Many customers will consult Beston machines every year. Some of them will pay a visit to Beston manufacturing factory to check the reliability and professionalism. They come from Malaysia, Chile, India, Spain, Kenya, Turkey, the US, Azerbaijan, Thailand, Indonesia, Netherlands, Tunisia, Canada, Nigeria, etc. Normally, customers will see the manufacturing factory and the run trial.
Manufacturing Stocking Process
After getting a good deal with customers, Beston has a stocking circle. We will use our advanced wield technology to manufacture machines as scheduled. After the finish of manufacturing, the quality control center will check the quality of machines. After issuing the certificate of conformity by the center, Beston will arrange the delivery.
Beston has a group of teams to be responsible for the delivery. They will find the most eco-friendly route and packing method for customers. Beston wood charcoal production machines have been delivered in 30+ countries, including Mexico, Turkey, Kenya, Ghana, Chile, Japan, Malaysia, Ukraine, Brazil, Russia, China, etc. We will send the pictures of packed machines to customers. See some delivery pictures.
Beston engineers have rich experiences in installing biomass pyrolysis projects. They have helped more than 20+ customers to install the projects successfully. We mainly provide kinds of assistance to customers, including site installment, video guidance, and voice guidance. We also can provide the written installation steps.
Feedback from Customers
This is a project installed in Guizhou, China. It is used for pyrolysis stalks. In this video, it firstly shows the whole project. Then feed the raw materials – stalks into dryer and reactor in order. After pyrolysis, the final charcoal is discharged.
Advantages of Beston Biomass Pyrolysis Plant
Beston small and continuous biomass pyrolysis plant have many advantages, for example, flexible configuration, wide applications, energy-saving system, environmental-friendly system. See the advantages and know why customers choose our machines.
Selection of Quality Materials & Devices
In order to make machine have a long service life, Beston will compare different materials and devices. Then find the most suitable one which has high efficiency and a long life span. So, our sawdust charcoal making machines have a warranty. On the other hand, for the purpose of adapting to the local weather, we will make an adjustment to the materials and device. These parts are flexible. Just tell us your local condition.
Energy-efficient Beston Biomass Pyrolysis Line
Beston machines adopt good devices. They can help customers to save fuel energy. This machine is controlled intelligently. It can work continuously for 3-5 days. Besides, recycled hot smoke can be used to dry raw materials.
Smoke Cleaning Beston Biomass Pyrolysis System
The smoke cleaning system helps to clean emissions. After being processed, the emission can be discharged directly. The processing steps mainly include water spray, absorption and condensing. A few customers will add activated charcoal absorption to improve the effectiveness.
How Much Does Biomass Pyrolysis Plant Cost?
The continuous biochar pyrolysis plant price ranges from USD30,500. Besides standard machine cost, there are several points customers should take into consideration. They are mainly alluxillry equipment cost, delivery and construction cost.
Price for Standard Biomass Pyrolysis Equipment or Custom Equipment
The standard machines have a fixed price. Some customers will require a custom production line. The price depends on the custom parts. Beston will send the price list to customers after confirming the plan. There are some custom parts for your reference, including adjusting the capacity, picking up automatic feeder and discharger, two reactor with one biomass pyrolysis system.
Biomass Charcoal Briquettes Making Machine Price
The final charcoal is powder or irregular block. Some customers will add biomass charcoal briquette making machine to improve their value. Use briquette machine to make charcoal rods, charcoal squares, or other shapes. After being shaped, the final charcoal has a high value and nice appearance. And it is easy to transport and store.
The delivery fee is also an important factor to consider. The delivery fee is related to the route, container number, container size, and customs. These factors are changed frequently. When you contact us, our professional salesman will give you a list of the delivery fee.
Construction and Land Fee
The construction cost is mainly related to bricks, concrete, and manual labor. You can tell Beston your local situation. We can offer analysis for you. Besides, some customers don’t have enough land area. When setting up this palm kernel shell charcoal production project, customers should take enough land into consideration.
Why Pick Beston as Your Biomass Pyrolysis Plant Manufacturer
Beston is a leading biochar pyrolysis plant manufacturer in China. Customers choose us not only because of quality machines and affordable prices. Professionalism and after-sales service are also important factors to consider. There are some main reasons our customers chose Beston.
- Beston has a professional manufacturing factory. It occupies 16,000 square meters, including 4 main areas.
- C2M (Customer to Manufacturer) is our sales channel. We provide factory direct prices to customers directly.
- We offer different professional certificates related to the biomass pyrolysis plant, including ISO, SGS, CE and other documents support.
- Beston organized professional departments to support customers, like market department, delivery department, finance department, after-sales department.
- Beston after-sales center provides a series of customer-oriented service activily, including installation, technicial support, etc.