Oil contaminated soil/oil sludge could be remediated by a green way. Oil sludge/oil soil is an important solid waste generated by the petroleum industry. If these wastes are left untreated for a long time, they will pollute the bottom of the soil. Now, to remediate these oily soils, Beston offers a suitable solution. This solution can restore oil-containing soil/sludge to usable soil/sludge. If you want to learn more, read on.
Kinds of Oil Sludge/Oil Soil to be Processed
The petroleum components contained in the soil are toxic and carcinogenic. It includes organics and metals. Oil soil contamination has adverse effects on both human health and the environment. In many countries list, it is hazardous organic waste. Therefore, customers need to deal with this kind of oil sludge/oil soil by TDU. Oil sludge/oil soil mainly includes the following types.
- Oil/synthetic mud;
- Contaminated soil;
- Drill cuttings;
- Water based mud;
- Spent catalysts used in oil refineries;
- Tank bottom oil sludge;
- Oil-based mud (OBM) drill cuttings;
- Coastal sludge;
- Others.
Beston Oil Sludge/Oil Soil Remediation Solution
When you take Beston oil sludge/oil soil remediation solution, make sure the following information.
- What are the categories of oil sludge/oil soil?
- What are the feeding capacity/output capacity?
- What is the factory area?
- Do you have relevant certificates/permits?
- How much is the fund?
- Does the end product serve a purpose? What is the use of the end product?
When you make sure the following answers, send them to Beston. If you are not clear, you could get the suggestion from Beston. Beston solution manager will give you a suitable plan according to your existing situation.
Beston Pyrolysis Machines for Oil Sludge/Oil Soil Remediation
Beston offers five models of waste pyrolysis plants to process oil sludge/oil soil. These models could process different kinds of oil sludge/oil soil. See the parameters.
| Model | BLJ-3 | BLJ-6 | BLJ-10 | BLJ-16 | BLL-16 | BLL-30 | |
| Capacity | 1-3t/d | 4-6t/d | 8-10t/d | 12-16t/d | 8t/d (only for rubber powder) | 30-35t/d | |
| Working Process | Batch | Batch | Batch | Batch | Semi-continuous | Fully continuous | |
| Reactor Size | φ1400*4900mm | φ2200*6000mm | φ2600*6600mm | φ2800*7100mm | φ2800*7100mm | φ1800*18500mm | |
| Reactor Material | Q345R | Q345R | Q345R | Q345R | Q345R | 310S stainless steel | |
| Drive System | 350 reducer+4kw drive motor | 400 reducer+5.5kw drive motor | 400 reducer+5.5kw drive motor | 500 reducer+7.5kw drive motor | 500 reducer+7.5kw drive motor | ZQH650-50 reducer+15kw frequency conversion motor | |
| Land (L*W*H) | 18m*4.2m*6m | 30m*12m*8m | 30m*13m*8m | 33m*13m*8m | 33m*13m*8m | 70m*20m*10m | |
| Power | 16.65kw | 37.85kw | 44.3kw | 55.6kw | 55.6kw | 256kw | |
| Burner | 2*200,000 kcal | 2*300,000 kcal | 2*300,000 kcal | 2*400,000 kcal | 2*400,000 kcal | 2.5 million kcal per set | |
| Total Weight of Shipped Materials | About 18t | About 24.5t | About 28t | About 34.5t | About 34.5t | About 150t | |
| Number of Containers | 1*40HQ | 1*40FR+1*40HQ+1*20 GP | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 25m*8m bulk cargo+8*40HQ | |
| Noise (dB) | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 | |
| Heating Materials | Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc. | ||||||
| Condensing System | Vertical Condenser | φ426*3000 Single piece condensing area 7.58m2 | φ630*3600 Single piece condensing area 17.8m2 | φ630*3600 Single piece condensing area 17.8m2 | φ820*3600 Single piece condensing area 35.6m2 | φ820*3600 Single piece condensing area 35.6m2 | φ920*3200 2 sets of vertical condenser |
| 3-in-1 Condenser | 3000*2200*2250 Condensing area 17.51m2 | 5800*2260*2500 Condensing area 35.85m2 | 5800*2260*2500 Condensing area 35.85m2 | 8000*2260*2500 Condensing area 49.5m2 | 8000*2260*2500 Condensing area 49.5m2 |
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- Model: BLJ-3;
- Capacity: 3T/D; 1.7m³/D;
- Pyrolysis Time: 1furnace/day;
- Feeding: manual;
- Discharging: automatic;
- Installment: quick.
- Model: BLJ-6, BLJ-10;
- Capacity: 6-10T/D; 6-10m³/D;
- Pyrolysis Time: 16-20H;
- Feeding: manual;
- Discharging: manual;
- Installment: basic building.
- Model: BLJ-16;
- Capacity: 16T/D; 12.5m³/D;
- Pyrolysis Time: 16-23H;
- Feeding: automatic;
- Discharging: automatic;
- Installment: basic building.
- Model: BLL-30;
- Capacity: 1.875-2.08T/H;
- Pyrolysis Time: 24H*5D;
- Feeding: automatic;
- Discharging: automatic;
- Installment: basic building.
Oil Sludge/Oil Soil Processing Process
When customers take Beston oil sludge pyrolysis plant to process oil sludge, there are the following main steps.
Feeding the oil sludge/soil into feeder by crane or manual labor force.
Heat the combustion chamber. Then the temperature rises up. When the temperature reaches 180 degrees, the oil begins to be analyzed.
After the oil sludge is processed, it is discharged to a tank through water-cooling discharger.
Beston Oil Sludge/Oil Soil Remediation Solution Applied Over the World
Beston pyrolysis plants have installed in more 80+ countries. Among these cases, a part of plants are used for oil sludge/oil soil remediation. View the following cases to get more information.
This customer wanna remediate a large of oil sludge. After communicating with Beston, he ordered BLL-16 Beston oil sludge pyrolysis plant for oil sludge remediation in 2022. This set of machine could process 16 tons of oil sludge per day. In March, Beston scheduled this shipment as planned. After receiving this machine, this customer will contact Beston to install this machine. Take a look at this machine.
A customer from Inner Mongolia consulted oil sludge remediation methods from Beston. Then he ordered BLJ-16. The whole installation process was smooth. After running a period, this machine runs smoothly. From the video taken by this customer, this project is a good method to remediate oil sludge.
A customer in Nigeria applied Beston oil sludge treatment solution to recycle oil sludge. From this video, you could see the pyrolysis reactor, oil sludge to be processed, processed oil sludge. This is from previous generations of Beston equipment. So it is different from the design and technology of current equipment. Beston equipment has been continuously updated. And the current technology could handle oil sludge well, including coking.
A customer in Shaanxi applied Beston oil sludge management solution. He purchased four sets of BLL-16 semi-continuous oil sludge pyrolysis plants. Under the installation guidance of Beston engineers, four sets of machines are installed smoothly. See see this video of installation process.
Why Choose Beston Oil Sludge/Soil Remediation Solution?
Design and produce specialized technical solutions and technological processes according to raw materials. And Beston provides comprehensive and professional technical explanations to help customers understand the whole process of project operation.
The whole set of equipment can adopt PLC (BLL-30 standard configuration) and DCS remote control system. These systems have data storage and download functions. They help customers control the line, save manpower and improve the working environment.
Beston has developed BLL-30 fully continuous pyrolysis equipment. This equipment incorporates technical solutions to mitigate coking during oil sludge pyrolysis. This technical solution can ensure the stable and continuous operation of the equipment, improve operating efficiency and reduce labor intensity, and improve the working environment.
The combustion exhaust gas is treated by the environmental protection system to meet the emission standards. The discharging system is designed with a water-cool discharging method to reduce dust pollution. These designs meet the requirements of customers’ local environmental protection policies and regulations. Contact Beston to know more.
This machine supports the application of Internet of Things technology. The mobile terminal of the equipment realizes timely online monitoring of the Internet of Things, which is convenient for customers to control overall operations and reflects the overall technological advancement of the machines.
For the customer’s site, Beston provides free layout design and installation drawing design, as well as free system software upgrade services. This can help customers save additional investment. The professional Beston technical consultant team provides free product technical consulting services.
Beston After-sales Services for All Customers
Complete Guided Installation System Professional installation engineers come to guide installation, commissioning, and training. Of course, Beston can also provide online installation guidance. This will make customers worry-free and comfortable;
24h Online Service Beston professional customer management team provides 24h online services and a regular return visit mechanism. If customers have any questions, they can feedback to Beston. Beston helps customers answer questions in time;
Layout and Document Support Beston professional solution manager provides different kinds of layouts and documents. If customers have needs for these layouts and documents, customers could feedback to Beston. Then Beston helps customers to get these things done in time;
Software Upgrade Service Along with the technology upgrade of Beston machines, Beston will provide customers with system software upgrade services free of charge. One order will benefit for life. This will save customers a lot of management costs.
Contact Beston to Get Customized Oil Sludge/Oil Soil Remediation Solution!
Beston oil sludge/soil sludge remediation solution helps customers to do oil contaminated soil disposal in a green way. You could see more information from this youtube video – https://youtu.be/NllG9Cc2wr4. If you are interested in this solution, contact Beston now. Beston solution manager will give you a suitable solution according to your requirement.
