Mini Skid-mounted Pyrolysis Plant

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Mini Skid-mounted Pyrolysis Plant

Mini skid-mounted pyrolysis plant can process 1-3 tons of waste into oil. With small land field and simple operation, this machine is an efficient way to process several kinds of waste, such as waste tire, plastic and oil sludge. Beston offers several configurations and layouts to meet customers’ requirements, including feeding system, discharging system, and dedusting system. Just leave your demand to Beston.

Beston Skid-mounted Pyrolyis Plant Shipped to Paraguay
Beston Skid-mounted Pyrolyis Plant Shipped to Paraguay

Materials Available for Beston Skid-mounted Mobile Pyrolysis Plant

There are five kinds of raw materials that can be processed by waste pyrolysis equipment, including tyre, plastic, oil sludge, and rubber powder. These non-degradable materials pollute the environment heavily. Read the following table to know how many tons can be processed by Beston mini pyrolysis machine.

Material Plastic Rubber Powder Tyre Oil Sludge
Feeding Capacity 0.5-1T/D 1-3T/D 1-3T/D 3T/D

Raw Materials for Beston Skid-mounted Mobile Pyrolysis Plant

Beston Mini Skid-mounted Pyrolysis Plant for Sale

Beston skid-mounted equipment is used to process small quantities of waste. For standard skid-mounted pyrolysis lines, it is equipped with a main containerized furnace, a three-in-one integrated condenser and a de-dusting system. For this production line, manual feeding and manual discharging are required for investors. Besides, we provide customized production lines, such as automatic feeding system, automatic discharging system, customized mini skid-mounted pyrolysis furnace, etc. If you need these services, please let us know as soon as possible.

BLJ-3 Beston Mini Skid-mounted Pyrolysis Plant for Sale
BLJ-3 Beston Mini Skid-mounted Pyrolysis Plant for Sale

Parameters of Beston Skid-mounted Tyre Pyrolysis Plant

For standard mini skid-mounted pyrolysis equipment, we offer one model – BLJ-3. In addition, we can also make customized tyre pyrolysis solutions according to the different processing capacity of customers. Please see the detailed parameters in the table below.

ModelBLJ-3
Capacity1-3t/d
Working ProcessBatch
Reactor Sizeφ1400*4900mm
Reactor MaterialQ245R
Drive System350 reducer+4kw drive motor
Land (L*W*H)18m*4.2m*6m
Power16.65kw
Burner2*200,000 kcal
Total Weight of Shipped MaterialsAbout 18t
Number of Containers1*40HQ
Noise (dB)≤60
Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing SystemVertical Condenserφ426*3000
Single piece condensing area
7.58m2
3-in-1 Condenser3000*2200*2250
Condensing area
17.51m2

Beston Mini Pyrolysis Plant Video

Here is a video detailing the complete workflow of a skid-mounted pyrolysis plant. You can see the layout and components of the entire production line. In this mini movable pyrolysis line, there are many safety devices. This ensures the safe operation. Please watch the video below.

Final Products from Beston Mini Pyrolysis Plant

When different raw materials is applied to this mobile pyrolysis line, the final products are different, especially, pyrolysis oil.

  • Final products of tyre pyrolysis: pyrolysis oil, carbon black, syn-gas, and steel wire;
  • Final products of rubber/plastic pyrolysis: pyrolysis oil, carbon black, and syn-gas;
  • Final products of oil sludge pyrolysis: pyrolysis oil, sand, and water.
  • Pyrolysis Oil
    Pyrolysis Oil
    Steel Wire
    Steel Wire from Tyre
    Carbon Black
    Carbon Black
    Syngas
    Syngas
    Waste Pyrolysis Oil Output Rate from Beston Group

    Mini Pyrolysis Plant All Over the World

    Beston has exported more than 10 sets of mini contanized equipment to the world. These countries include Australia, Bangladesh, Mauritania, Oman, Paraguay, Spain, and so on. Customers uses these machines to handle tires, plastics and sludge. In these countries, raw materials are rich. And the government encourages environmental protection projects. Beston will provide corresponding environmental certificate support. Please see these cases.

    Why Choose Beston Containerized Pyrolysis Plant?

    Small Investment and Small Capacity

    This model requires a small investment and a small processing capacity. It is more suitable for the following customers. First, customers dealing with small quantities of raw materials. Second, customers with limited budgets. Third, customers who have just engaged in this field.

    Containerized Design and Small Occupied Land

    Beston mini skid-mounted pyrolysis machine has containerized design. It occupies a small land area. When customers choose this line, no infrastructure work is required here. Besides, the small compact design could help customers to reduce packing costs.

    Easy Operation and Installation

    Beston tyre recycling pyrolysis equipment is a box structure. When shipping, it is very convenient. Installing it is also simple. Workers can simply assemble it according to our manual. The overall structure is compact and lightweight.

    Safety Measure of Beston Mobile Pyrolysis Plant

    Considering operation security, there are several devices to monitor the data, including electric thermocouple, pressure gauge, thermometer, alarming device, gas anti-flame back device, automatic pressure-relieve valve, etc.

    BLJ-3 Beston Portable Pyrolysis Plant for Sale
    BLJ-3 Beston Portable Pyrolysis Plant for Sale is a Good Choose

    How to Profit from Beston Mini Pyrolysis Plant?

    Customers can benefit a lot from end pyrolysis products such as pyrolysis oil, carbon black, steel wire, and more. The main product is pyrolysis oil. Raw materials with different compositions will affect the quality of the final pyrolysis oil. Customers can know the local pyrolysis oil price in advance.

    Get Profit from End-products

    The final products are pyrolysis oil, carbon black, steel wire and combustible gas. Their uses are different. Customers can determine whether the final product needs to be reprocessed according to the application.

  • Pyrolysis oil: it is as fuel. It is used in glass factories, boiler factories, cement factories and so on. It can be processed into higher quality non-standard diesel with distillation equipment.
  • Carbon black: it can be sold directly. The value of carbon black can be increased by carbon black grinding equipment.
  • Steel wire: it can be sold directly. It is better that tires are removed from tires before pyrolysis. Such steel wire has higher economic value.
  • Syn-gas: it is as the fuel to heat the pyrolysis reactor.
  • Benefits Analysis of BLJ-3 Beston Pyrolysis Plant

    The table below shows the benefit of analysis of BLJ-3 Beston tyre to fuel recycling equipment. All data are based on the Chinese market. As can be seen from the table below, the profitability is considerable. If you want a local project benefit analysis, please leave a message to tell us the project details and the local market situation.

    Daily Running Cost
    Item cost per unit(usd) Total
    Material(Ton): 1.5 ton waste tyres 0 0 USD
    Fuel: 60 Kg/h tire fuel 0 0 USD
    Power: 15 kw/h 0.2 54 USD
    Labors: 1 worker 25 25 USD
    Depreciation 25 USD
    Tax Free from tax for Environmental Protection Project USD
    Other Expenses 21 USD
    Total Cost: 125 USD
    Daily Gross Profit
    GOV financial subsidy          
    Tyre Oil 0.67 ton/day 417 279.39 USD
    Steel 0.18 ton/day 179 32.22 USD
    Carbon Black 0.45 ton/day 50 22.5 USD
    Total Gross Profit 334.11 USD
    Pure Profit
    Daily Profit 209.11 USD
    Monthly(25 working days) 5227.75 USD
    Annual(10 Months) 52277.5 USD
    BLJ-3 Beston Mini Skid-mounted Pyrolysis Machine Shipped to Bangladesh
    BLJ-3 Beston Mini Skid-mounted Pyrolysis Machine Shipped to Bangladesh

    Working Process of Skid Pyrolysis Machine

    The working process of a mini skid-mounted pyrolysis machine includes a feeding process, mini pyrolysis, discharging process and de-dusting process. Instructions for operation are included in the delivery list. This guide will guide customers to operate this line. Or customers can also consult us online. Our technicians are always ready to answer your questions.

    1. Feeding

    Through manual labor force or automatic screw feeder, waste materials are sent into the waste pyrolysis reactor.

    2. Preheating and Pyrolysis

    At the first, use fuel to heat the reactor. After about 1 hour, the recycled combustible gas and oil are generated.

    3. Discharging

    When the pyrolysis process is finished, workers collect waste pyrolysis oil and carbon black by manual labor force.

    Here is a table showing the pyrolysis cycle. This line could process one furnace of raw materials. After the finish of pyrolysis, this line needs some time to cool down.

    Skid-mounted Pyrolysis Process
    Skid-mounted Pyrolysis Process

    Beston Offers Top Services

    Before Shipment
  • Run Trail of Skid-mounted Pyrolysis Equipment
  • Layout Designs
  • Project Business Plan
  • Sample Test
  • Shipment
  • Quick-wear Parts
  • Operation Manual
  • Complete Package
  • Sharing of Delivery Updates at Any Time
  • After-sales Service
  • Support to Get Certificates and Documents
  • Online Technical Support
  • Installation Guide on Site
  • Regular Call Visit
  • Documents Support for Beston Skid-mounted Pyrolysis Plant

    Service for Beston Skid-mounted Pyrolysis Machine

    Mini skid-mounted tyre pyrolysis equipment is efficient equipment to process tyre or other materials on a small scale. Beston is responsible for the solution, delivery, installment, shipment and after-sales service to solve investors’ problems. Here are some cases on Beston twitter. When you need a customized machine, send your requirement now.

    Contact Us
    Please specify your requirement by referring to the following aspects:

    1What kind of solution will meet your demand? (Key point)

    2What kind of material and expected end product are you planning to have? (Right solution begins from material and product)

    3When is the project supposed to be running? (Key info for A-Z project programming)

    4Budget for machinery purchasing? (Key info for right model)

    5Points that you really focus on. (Customized service from our project consultant)

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