Mini skid-mounted pyrolysis plant can process 0.5-3 tons of waste into oil. With small land field and simple operation, this machine is an efficient way to process several kinds of waste, such as waste tire, plastic and oil sludge. Beston offers several configurations and layouts to meet customers’ requirements, including feeding system, discharging system, and dedusting system. Just leave your demand to Beston.
Materials Available for Beston Skid-mounted Mobile Pyrolysis Plant
There are four kinds of raw materials that can be processed by waste pyrolysis equipment, including tyre, plastic, oil sludge, and rubber powder. These non-degradable materials pollute the environment heavily. Read the following table to know how many tons can be processed by Beston mini pyrolysis machine.
| Material | Plastic | Rubber Powder | Tyre | Oil Sludge |
| Feeding Capacity | 0.5-1T/D | 1-3T/D | 1-3T/D | 3T/D |
Beston Mini Skid-mounted Pyrolysis Plant for Sale
Beston skid-mounted equipment is used to process small quantities of waste. For standard skid-mounted pyrolysis lines, it is equipped with a main containerized furnace, a three-in-one integrated condenser and a de-dusting system. For this production line, manual feeding and manual discharging are required for investors. Besides, we provide customized production lines, such as automatic feeding system, automatic discharging system, customized mini skid-mounted pyrolysis furnace, etc. If you need these services, please let us know as soon as possible.
Parameters of Beston Skid-mounted Tyre Pyrolysis Plant
For standard mini skid-mounted pyrolysis equipment, we offer one model – BLJ-3. In addition, we can also make customized tyre pyrolysis solutions according to the different processing capacity of customers. Please see the detailed parameters in the table below.
| Model | BLJ-3 | |
| Capacity | 1-3t/d | |
| Working Process | Batch | |
| Reactor Size | φ1400*4900mm | |
| Reactor Material | Q245R | |
| Drive System | 350 reducer+4kw drive motor | |
| Land (L*W*H) | 18m*4.2m*6m | |
| Power | 16.65kw | |
| Burner | 2*200,000 kcal | |
| Total Weight of Shipped Materials | About 18t | |
| Number of Containers | 1*40HQ | |
| Noise (dB) | ≤60 | |
| Heating Materials | Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc. | |
| Condensing System | Vertical Condenser | φ426*3000 Single piece condensing area 7.58m2 |
| 3-in-1 Condenser | 3000*2200*2250 Condensing area 17.51m2 |
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Beston Mini Pyrolysis Plant Video
Here is a video detailing the complete workflow of a skid-mounted pyrolysis plant. You can see the layout and components of the entire production line. In this mini movable pyrolysis line, there are many safety devices. This ensures the safe operation. Please watch the video below.
Final Products from Beston Mini Pyrolysis Plant
When different raw materials is applied to this mobile pyrolysis line, the final products are different, especially, pyrolysis oil.
- Final products of tyre pyrolysis: pyrolysis oil, carbon black, syn-gas, and steel wire;
- Final products of rubber/plastic pyrolysis: pyrolysis oil, carbon black, and syn-gas;
- Final products of oil sludge pyrolysis: pyrolysis oil, sand, and syngas.
Mini Pyrolysis Plant All Over the World
Beston has exported more than 10 sets of mini contanized equipment to the world. These countries include Australia, Bangladesh, Mauritania, Oman, Paraguay, Spain, and so on. Customers uses these machines to handle tires, plastics and sludge. In these countries, raw materials are rich. And the government encourages environmental protection projects. Beston will provide corresponding environmental certificate support. Please see these cases.
Mobile Pyrolysis Machine Installed in Bangladesh
Why Choose Beston Containerized Pyrolysis Plant?
This model requires a small investment and a small processing capacity. It is more suitable for the following customers. First, customers dealing with small quantities of raw materials. Second, customers with limited budgets. Third, customers who have just engaged in this field.
Beston mini skid-mounted pyrolysis machine has containerized design. It occupies a small land area. When customers choose this line, no infrastructure work is required here. Besides, the small compact design could help customers to reduce packing and shipping costs.
Beston tyre recycling pyrolysis equipment is a box structure. When shipping, 90% of the installation work is done. Shipping and installing it is simple. Workers simply assemble it according to our manual. The overall structure is compact and lightweight.
Considering operation security, there are several devices to monitor the data, including an electric thermocouple, pressure gauge, thermometer, alarming device, gas anti-flame back device, automatic pressure-relieve valve, etc. So, the operation is safe.
How to Profit from Beston Mini Pyrolysis Plant?
Customers can benefit a lot from end pyrolysis products such as pyrolysis oil, carbon black, steel wire, and more. The main product is pyrolysis oil. Raw materials with different compositions will affect the quality of the final pyrolysis oil. Customers can know the local pyrolysis oil price in advance.
Get Profit from End-products
The final products are pyrolysis oil, carbon black, steel wire and combustible gas. Their uses are different. Customers can determine whether the final product needs to be reprocessed according to the application.
- Pyrolysis oil: it is as fuel. It is used in glass factories, boiler factories, cement factories and so on. It can be processed into higher quality non-standard diesel with distillation equipment.
- Carbon black: it can be sold directly. The value of carbon black can be increased by carbon black grinding equipment.
- Steel wire: it can be sold directly. It is better that tires are removed from tires before pyrolysis. Such steel wire has higher economic value.
- Syn-gas: it is as the fuel to heat the pyrolysis reactor.
Benefits Analysis of BLJ-3 Beston Pyrolysis Plant
The table below shows the benefit of analysis of BLJ-3 Beston tyre to fuel recycling equipment. All data are based on the Chinese market. As can be seen from the table below, the profitability is considerable. If you want a local project benefit analysis, please leave a message to tell us the project details and the local market situation.
| Daily Running Cost | |||||
| Item | cost per unit(usd) | Total | |||
| Material(Ton): | 1.5 | ton waste tyres | 0 | 0 | USD |
| Fuel: | 60 | Kg/h tire fuel | 0 | 0 | USD |
| Power: | 15 | kw/h | 0.2 | 54 | USD |
| Labors: | 1 | worker | 25 | 25 | USD |
| Depreciation | 25 | USD | |||
| Tax | Free from tax for Environmental Protection Project | USD | |||
| Other Expenses | 21 | USD | |||
| Total Cost: | 125 | USD | |||
| Daily Gross Profit | |||||
| GOV financial subsidy | |||||
| Tyre Oil | 0.67 | ton/day | 417 | 279.39 | USD |
| Steel | 0.18 | ton/day | 179 | 32.22 | USD |
| Carbon Black | 0.45 | ton/day | 50 | 22.5 | USD |
| Total Gross Profit | 334.11 | USD | |||
| Pure Profit | |||||
| Daily Profit | 209.11 | USD | |||
| Monthly(25 working days) | 5227.75 | USD | |||
| Annual(10 Months) | 52277.5 | USD | |||
Working Process of Skid Pyrolysis Machine
The working process of a mini skid-mounted pyrolysis machine includes a feeding process, mini pyrolysis, discharging process and de-dusting process. Instructions for operation are included in the delivery list. This guide will guide customers to operate this line. Or customers can also consult us online. Our technicians are always ready to answer your questions.
Through manual labor force or automatic screw feeder, waste materials are sent into the waste pyrolysis reactor.
At the first, use fuel to heat the reactor. After about 1 hour, the recycled combustible gas and oil are generated.
When the pyrolysis process is finished, workers collect waste pyrolysis oil and carbon black by manual labor force.
Here is a table showing the pyrolysis cycle. This line could process one furnace of raw materials. After the finish of pyrolysis, this line needs some time to cool down.
Beston Offers Top Services
- Skid-mounted Pyrolysis Equipment Run Trail
- Layout Designs
- Project Business Plan
- Sample Test
- Quick-wear Parts
- Operation Manual
- Complete Package
- Sharing of Delivery Updates at Any Time
- Support to Get Certificates and Documents
- Online Technical Support
- Installation Guide on Site
- Regular Call Visit
Mini skid-mounted tyre pyrolysis equipment is efficient equipment to process tyre or other materials on a small scale. Beston is responsible for the solution, delivery, installment, shipment and after-sales service to solve investors’ problems. Here are some cases on Beston twitter. When you need a customized machine, send your requirement now.
