Coconut shell charcoal making machine is an integrated equipment with multiple components. It includes coconut shell pretreatment system, reactor, discharging system, gas disposal device and briquette making equipment. Multiple systems work together to achieve efficient, clean and safe production of coconut shell charcoal. The machine avoids the ecological burden caused by burning or landfilling coconut shells. Meanwhile, Turning coconut shell into high-quality charcoal makes the most of the potential of coconut shells resource. At present, coconut shell charcoal machine provides important support for sustainable development.
Why Coconut Shell is Ideal Material for Charcoal Production?
Abundant Resources
As a major cash crop in tropical and subtropical regions, coconut has an annual global production of more than 60Mt. Due to the widespread cultivation of coconut, the supply of coconut shell is relatively stable and sustainable. Therefore, the availability of this resource makes it a cost-effective raw material.
Excellent Charcoal Properties
The high lignin and high carbon content of coconut shells enable them to exhibit excellent performance after biomass pyrolysis. Coconut shell charcoal generally has a high calorific value and excellent adsorption. In addition, the durability of coconut shell charcoal enables it to maintain structural stability under natural environments.
Promising Market Potential
As the global demand for sustainable materials continues to increase, the market prospects of coconut shell charcoal are increasingly broad. Especially in the field of green energy and carbon neutrality, coconut shell charcoal benifits are growing in demand due to its superior performance and eco-friendliness.
2 Models of Coconut Shell Charcoal Making Machine for Sale
| Model | BST-50 Standard | BST-50S LM | BST-50S HM | BST-50S MAX | BST-06 Standard | BST-06MAX |
| Time to Market | 2015 | 2022 | 2022 | 2022 | 2025 | 2025 |
| Operating Mode | Continuous | Continuous | Continuous | Continuous | Continuous | Continuous |
| Application | Commercial Scale | Commercial Scale | Commercial Scale | Commercial Scale | Testing | Testing |
| Dust Removal System | Standard | Advanced | Advanced | Advanced | Standard | Advanced |
| Feeding Capacity | 10-15m³/h | 10-15m³/h | 10-15m³/h | 10-15m³/h | 100-300KG/H | 100-300KG/H |
| Biochar Discharge Temperature | 45℃ | 45℃ | 45℃ | 45℃ | 45℃ | 45℃ |
| Puro.earth Authentication Model | × | √ | √ | √ | × | |
| Maximum Pyrolysis temperature | 650℃ | 650℃ | 650℃ | 850℃ | 650℃ | |
| Service Life | 5-8 years | 5-8 years | 5-8 years | 8-10 years | 5-8 years | |
| Annual Operating Time | 7200 hours | 7200 hours | 7200 hours | 7200 hours | 8000 hours | |
| Land Space Required (L*W*H*m) | 35m×15m×8m | 65m×15m×8m | 65m×15m×8m | 65m×15m×8m | 25m*18m*6m | |
| Total Power (KW) | 201.25kW | 453.35kW | 505.35kW | 505.35kW | 129.79 | 162.79 |
| Cooling Method | Recycling cooling Water | Industrial chiller | Industrial chiller | Industrial chiller | Recycling cooling Water | Industrial chiller |
| Installation Period (Calendar Days) | 50 | 70 | 70 | 70 | 45 | 50 |
Optional Equipment for Coconut Charcoal Making Machine
Besides the standard equipment, Beston provides three kinds of auxiliary equipment. They are coconut shell dryer, coconut shell crusher and coconut shell charcoal briquette machine. The following are the specific functions of these equipment.
Coconut Shell Crusher
Coconut shell crusher is used to cut coconut shell into small pieces (less than 20mm). Small size coconut shell can improve the carbonization efficiency of coconut charcoal machine.
Coconut Shell Dryer
Coconut shell dryer is used to remove the moisture from coir shells to less than 15%. It has an energy-saving design. It can use recycled hot air to dry coconut shell after preheating.
Charcoal Briquette Machine
Beston Group’s coconut shell briquette machine makes different shapes charcoal, like rod, square, stick, etc. The specific shape depends on the actual use.
Core Process of Coconut Shell Charcoal Making Machine: Pyrolysis
The coconut shell charcoal machine is combined with pyrolysis technology. Pyrolysis is a process where coconut shells are transformed into biomass charcoal through high-temperature anaerobic conditions. The machine converts organic compounds into substances like carbon, hydrogen, methane, carbon monoxide, hydrogen gas, and others. During pyrolysis of coconut shell, the main products formed are biomass charcoal and combustible gases.
Precision Workflow of Coconut shell Charcoal Machinery
Feed Coconut Shells
Dryer and crusher reduce the size and moisture content of coconut shells. This is to make the coconut shell meet the feed requirements of the charcoal furnace:
- Moisture requirement: less than 15%.
- Size requirement: less than 20mm.
Subsequently, the coconut shell enters the reactor through a screw conveyor.
01
Pyrolysis Coconut Shell into Charcoal
02
Discharging Coconut Shells
03
Combustible Gas Recovery
04
Gas Emission Treatment
05
Charcoal Test Report from Coconut Charcoal Machine
There is a tested coconut shells charcoal report issued by a Chinese authoritative organization. This sample charcoal is selected from the output of Beston coconut shell charcoal making machine. The pyrolysis of coconut shell is influenced by various factors such as the type of the raw materials, size, moisture content, flowability, pyrolysis temperature of biochar machine, and so on. This final result is just for your reference.
| Sample | Coconut Shell |
| Total Water (Mt%/) | 9.1 |
| Analysis Water (Mad%) | 4.19 |
| Ash Content on Dry Basis (Ad%) | 0.18 |
| Dry Base Volatile Matter (Vd%) | 6.95 |
| Dry Base Fixed Carbon (Fcad%) | 88.68 |
| Sulfur Content on Dry Basis (St.d%) | 0.09 |
| Coking Characteristics (1-8CRC) | / |
| New National Standard Calorimeter Dry Basis High Calorific Value (kcal/kg) | 7277 |
| The New National Standard Calorimeter Method Receives the Base Low Calorific Value ( kcal/kg) | 6724 |
Application Scenarios of Coconut Shell Charcoal
Agricultural Production
- Organic Fertilizer: The uses of coconut shell charcoal include as part of organic fertilizer. It can provides organic matter and some trace nutrients. This helps microorganisms to reproduce, thereby improving soil fertility.
- Soil Conditioner: Coconut shell charcoal is used as a soil conditioner to improve the physical structure of the soil. It can enhance the water retention and air permeability of the soil and regulate the pH.
Animal Husbandry
- Feed Additive: Using coconut shell charcoal as feed additive can improve the digestive health of animals. In addition, it can help absorb methane in rumen animals and reduce greenhouse gas emissions.
- Shed Bedding: Coconut shell charcoal as shed bedding can absorb odor and moisture. This keeps the shed environment dry and clean. Thus, it improves the living environment of livestock.
Industrial Production
- Alternative Fuels: Coconut shell charcoal is a green alternative fuel suitable for various industrial boilers and kilns. Compared with traditional fossil fuels, coconut shell charcoal produces fewer pollutants when burned.
- Metal Smelting: Coconut shell charcoal is used as a reducing agent in the smelting process of ferroalloys and precious metals. Its high carbon content and low ash content make it an ideal reducing agent.
Daily Use
- Barbecue Fuel: Coconut shell charcoal is the preferred material for barbecue charcoal because of its long-lasting burning, smokeless and odorless characteristics. It can heat food evenly and has a unique flavor.
- Hookah Fuel: Coconut shell charcoal is widely used in the production of hookah charcoal. It has a stable combustion, high calorific value and no odor. This ensures a high experience during hookah smoking.
Climate Change Mitigation
- Carbon Sequestration Carrier: Coconut shell biochar permanently fixes carbon. When incorporated into the soil, the carbon is able to be stably retained. Therefore, it does not form carbon oxides and enter the atmosphere.
- Carbon Credit Source: Carbon sequestration results in carbon emission reductions, which can be quantified and used for carbon credit trading. This creates revenue while incentivizing producers to participate in carbon emission reduction.
Uses of Other By-products Generated by Coconut Charcoal Machine
Biogas
Biogas accounts for about 50-60%. It contains methane, carbon monoxide, hydrogen, and other hydrocarbons and organic gases. See its uses:
- Use it as fuel in ceramic, iron, boiler, and cement factories.
- Reuse it for heating coconut shell charcoal making machine.
- Fuel for biogas power generation unit.
Wood Vinegar
Wood vinegar yield is typically around 8%. It includes acetic acid, formic acid, acetone, methanol, phenolic compounds, and other substances.
- Use it as a material for anti-insect fungicide.
- Neutralize nitrogen and sulfur compounds with it to make a deodorant.
- Apply it as a soil conditioner.
Tar
The tar yield is generally around 2%. It includes various polycyclic aromatic hydrocarbons such as benzene, toluene, and xylene.
- Tar serves as a material in shipbuilding and paint industries.
- Use tar to regulate auxin in plant nutrition or as an insecticide.
- Tar serves as a addtive in chemical products and medicines.
Coconut Charcoal Machine: Green Engine in Circular Economy
Drive Regional Economic Development
Create Job Opportunities
The introduction of coconut charcoal making machine has brought a large number of job opportunities to areas where coconuts are widely cultivated. The establishment of coconut shell charcoal plants requires various types of positions. This directly provides stable jobs for local residents.
Enrich the market structure
High value-added charcoal products enrich the market environment of the region, thereby creating new economic growth points. The coconut shell charcoal industry will become an important part of the regional economy. Thus, this promotes the overall prosperity of the economy.
Closed Loop Coconut Processing Industry Chain
Establish Sustainable Profit Model
Coconut processing enterprises recycle coconut processing waste through coconut shell charcoal making machine. They can obtain high value-added carbon products. Thus, this broadens the income channels of the entire industrial chain. Moreover, through the recycling of waste resources, it opens up the direction of sustainable transformation of enterprises.
Integrate Industrial Chain
Processing enterprises can provide coconut shell charcoal to farmers for coconut cultivation. This reduces fertilizer costs and improves planting efficiency. In this way, farmers can provide high-quality and low-cost coconuts to the raw material supply chain of processing enterprises. This enhances the mutually beneficial relationship between the two parties.
Advantages of Beston Coconut Charcoal Making Machine
Beston coconut shell charcoal machinery has many advantages so customers are willing to choose Beston as a cooperation partner. See the advantages that our machines have.
Safe Guarantee
- Negative pressure operation: The equipment operates under slight negative pressure during work. This method helps control the direction of airflow and prevents the leakage of substances.
- Explosion-proof vent: There is an explosion-proof vent at the end of the main furnace. In case of emergencies, it can assist in releasing excess pressure.
- PLC alarm device: An alarm device is configured in the PLC. In the event of a malfunction in some electrical components, the alarm will promptly notify.
- Explosion-proof water seal: Explosion-proof water seals are installed at combustible gas pipeline locations. They can prevent explosions caused by abnormal pressure in combustible gases.
Intelligent Control
- PLC: The PLC has real-time capabilities, fault diagnosis, and a visual interface. It integrates various advanced control technologies.
- IoT System: The IoT system allows remote monitoring and warning mechanisms for equipment through mobile devices.
Energy Saving
- Combustible gas recovery: Combustible gases from the carbonization equipment, after treatment with cyclone dust removal and water sealing, can be reused for heating the main furnace.
- Double-layer drum: The main furnace adopts an inner and outer double-layer structure with a dual-return heating system. This increases thermal efficiency by more than double.
Strict Quality Control
- Comprehensive quality control system: Beston Group has a complete set of quality testing processes for its equipment. Customers are welcome to visit.
- Heating plate: The heating plate helps increase heat strength and reduce thermal deformation. This component extends the equipment’s lifespan.
Beston Group Leads Charcoal Machine Manufacturing Industry
Beston Group, as one of the leading coconut shell charcoal machine manufacturers in waste to the energy field, always achieves great progress to gain customers’ trust. The following are part of our unique advantages.
Patented Technology
Beston Group has unique carbonizing patents. Thermal efficiency improvement is the newest pyrolysis technology owned by us, which is an exclusive patent in the domestic market. This technology has several strengths: enhancing pyrolysis effect, raising the utilization rate of waste combustible gas, reducing energy consumption, etc.
Large-scale Manufacturing Factory
Beston Group, as OEM, has a manufacturing factory. It has 200,000 square meters. We provide quality equipment and reasonable coconut shell charcoal making machine price. And our sales mode is C2M (customer to manufacturer). We have a fast manufacturing capacity and delivery speed. If you choose us, you will save a part of the budget.
Comprehensive Certificates and Qualifications
We have a series of certificates to guarantee the orderly development and the latest technology applied in coconut shell charcoal making equipment. These certificates include CE, ISO, SGS, etc.
All-around Assistance to Customers
We provide different kinds of coconut shell charcoal manufacturing project reports, including benefit analysis, sample test, project feasibility, etc. Just leave us your need. We will assist you to get the related reports.
Services for Beston Coconut Shell Charcoal Making Equipment
- Complete Delivery on Time
- Various Forms of Installation Guidance.
- Comissioning and Training.
- Spare Parts Supplying for Life.
- Technicial Support for Life.
- One-year Guarantee.
Need To Recycle Your Coconut Shell Waste?
Beston Group’s coconut shell charcoal making machine is a preferred investment for many recyclers. Due to the high quality machinery and excellent services we provide, customers always choose us as the first choice when engaging in coconut shell charcoal production. Our flexible solutions, competitive prices and comprehensive support make us a trusted partner in the industry. Welcome your visit at any time. You can see the latest news on Beston LinkedIn.
