Coconut Shell Charcoal Making Machine

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Coconut Shell Charcoal Making Machine

Coconut shell charcoal making machine is attractive for customers who are determined to do coconut shell charcoal business. It unites charcoal making system, the combustible gas recycling system and the emission gas cleaning system together. Accordingly, the pyrolysis of the coconut shell can achieve great economic value and won’t cause environmental problems to the environment.

Coconut Shell Charcoal Making Machine Turns Coconut Shell Waste into Valuable Charcoal

Why is Coconut Shell Waste So Valuable?

More than a hundred countries globally produce coconuts. The majority of coconut shells from plantations and food processing factories are either buried, burned, or abandoned. Such disposal methods contribute significantly to environmental pollution, including greenhouse gas emissions. In reality, this is a valuable and recyclable renewable resource. See the reasons:

  • Rich in lignin: coconut shells contain abundant lignin, cellulose, and hemicellulose. These compounds are carbon-rich.
  • Abundant resources: A substantial amount of coconut shells is generated each year, approximately 50 billion.
  • Naturally eco-friendly: Coconut shells are pure natural biomass, and carbon produced from them is 100% environmentally friendly.

Why is Biomass Coconut Shell Waste So Valuable

Recycle Coconut Shell Through Pyrolysis

Pyrolysis is a process where coconut shells are transformed into biomass charcoal through high-temperature anaerobic conditions. It involves converting organic compounds into substances like carbon, hydrogen, methane, carbon monoxide, hydrogen gas, and others. During this process, the main products formed are biomass charcoal and combustible gases. The charcoal maker machine is combined with this technology.

Recycle Waste Coconut Shell Through Pyrolysis

Introduction of Coconut Shell Charcoal Making Machine

We have seven models for you to choose from. Their capacity depends on the feeding volume of raw materials you are going to dispose of. See their parameters in the following tables.

ModelBST-J12BST-J18BST-J40BST-05 Pro (skid-mounted)BST-10BST-30BST-50
Input Capacity12m³/batch18m³/batch40m³/batch0.3-0.5m³/h2-4m³/h7-9m³/h10-15m³/h
Reactor Sizeφ1900mm*L4500mmφ1900mm*L6600mmφ2800mm*L7100mmφ830mm*L5500mmφ1300mm*L14051mmφ1700mm*L14180mmφ2000mm*L14260mm
Land for Equipment (L*W*H, Standard Configuration)9m*6m*6m12m*6m*7m15m*18m*7m10m*8m*3.9m29m*15m*5m30m*15m*8m35m*18m*9m
Weight (Standard Configuration)18T22T34T15T35T35T49T
Energy Consumption (Standard Configuration)11kw/h13.5kw/h25kw/h31kw/h34.7kw/h61.5kw/h116kw/h
Working MethodBatchFully continuous
Feeding Requirement/Size: ≤20mm; moisture: ≤15%; strong liquidity
StructureHorizontal rotationDouble barrel single hearthDouble barrel double hearth
Speed0-2RPM1-9RPM
Control MethodControl by buttonsPLC control
Reactor MaterialQ245RQ245+310S
PressureMicro negative pressure
Heating MaterialDiesel, natural gas, heavy oil, biomass, etc.
Heating MethodDirect heating
Noise (dB)≤80
CondenserCirculating water cooling
Rotation MethodExternal gear rotation
BST-J12, BST-J18 and BST-J40

Batch Coconut Shell Charcoal Making Machine Design

  • Small-scale size;
  • Batch production;
BST-05Pro

Skid-mounted Coconut Shell Charcoal Making Machine Design

  • Small-scale size and easy to move;
  • PLC;
BST-30 and BST-50

Continuous Coconut Shell Charcoal Making Machine Design

  • Large-scale size;
  • PLC.

Optional Equipment in Coconut Shell Charcoal Line

Besides the standard coconut shell charcoal carbonizing line, Beston provides three kinds of auxiliary equipment. They are coconut shell dryer, coconut shell crusher and coconut shell charcoal briquettes machines.

Coconut Shell Crusher

A coconut shell crusher is used to cut coconut shell into small pieces (less than 20mm). The size of coconut shell has impact on the pyrolysis efficiency.
Coconut Shell Crusher

Coconut Shell Dryer

A coconut shell dryer is used to remove the moisture from coir shells to less than 15%. It has an energy-saving design. It can use recycled hot air to dry coconut shell after preheating.
Coconut Shells Dryer

Charcoal Briquette Machine

Beston coconut shell charcoal briquettes machines makes different shapes of coconut shell charcoal briquettes, like rod, square, stick, etc. Tell Beston your need.
Coconut Shell Charcoal Briquette Making Machine

Coconut Shell Charcoal Making Process

The coconut shell charcoal manufacturing process is mainly divided into pretreating, feeding, coconut shell charcoal carbonizing and discharging processes.

Drying Coconut Shell & Crushing Coconut Shell

If the coconut shell has large moisture and size, it needs to be processed by a dryer and crusher. Processed coconut shells can be carbonized faster and better. Finally, customers will get high-quality coconut shell charcoal to do business.

Feeding Coconut Shells

Beston provides three kinds of feeding methods, including manual feeding method, automatic screw feeder, and hydraulic feeder. We take an automatic feeder as an example. The coconut shell is delivered into the coconut shell charcoal making reactor automatically by conveyor.

Carbonizing Coconut Shell into Charcoal

After preheating the furnace, with temperature increasing, the reaction of coconut shell pyrolysis starts. When the temperature reaches 300-600 degrees, coconut charcoals are made. Then biogas, tar, and wood vinegar are generated. This process takes 15-20 minutes.

Discharging Carbonized Coconut Shells

The final coconut shell charcoal will be discharged at the end of the reactor by a three-stage water-cooling discharger. The temperature of the final charcoal is under 45 degrees. Accordingly, it is safe to move and store coconut shell charcoal.

Combustible Gas Recovery

The combustible gases from the main furnace will be recovered and reused through a cyclone de-dusting system and water seal. The recycled bio-gas can be used for heating the reactor directly. It helps to reduce the fuel cost and make full use of thermal energy.

Gas Emission Treatment

The exhaust gas emitted from the main furnace will be treated by the exhaust gas treatment system to meet European exhaust emission standards. The exhaust gas treatment system includes a cyclone de-dusting system, water spray, ceramic ring absorption, and defogging plate.

Note: See detailed about how to make coconut shell charcoal.

Coconut Shell Charcoal Making Process from Beston

Main Products of Coconut Shell Pyrolysis – Coconut Shell Charcoal

Coconut Shell Charcoal


Coconut Shell-charcoal

Normally, the charcoal yield is about 30%. See its main features:

  • More abundant and uniform pore structure
  • Strong adsorption capacity
  • Lower ash content
  • Renewable energy source
  • Higher fixed carbon content
  • Fruity aroma
  • Chemical functional groups (Hydroxyl, Carbonyl, and Carboxyl groups)

Coconut Shell Charcoal Uses

  • Soil conditioner
  • BBQ charcoal
  • Hookah charcoal
  • Carbon sink
  • Animal feed agent
  • Construction
  • Building filler
  • Metallurgy agent

Report about Tested Coconut Husk Charcoal from Beston Group

There is a tested coconut shells charcoal report issued by a Chinese authoritative organization. This sample is selected from China. The pyrolysis outcome is influenced by various factors such as the type of the raw materials, size, moisture content, flowability, pyrolysis temperature, and so on. This final result is just for your reference.

Sample Coconut Shell
Total Water (Mt%/) 9.1
Analysis Water (Mad%) 4.19
Ash Content on Dry Basis (Ad%) 0.18
Dry Base Volatile Matter (Vd%) 6.95
Dry Base Fixed Carbon (Fcad%) 88.68
Sulfur Content on Dry Basis (St.d%) 0.09
Coking Characteristics (1-8CRC) /
New National Standard Calorimeter Dry Basis High Calorific Value (kcal/kg) 7277
The New National Standard Calorimeter Method Receives the Base Low Calorific Value ( kcal/kg) 6724
Coconut Shell
Tested Coconut Shell
Coconut Shell Charcoal
Tested Coconut Shell Charcoal

Uses of Other By-products Generated by Coconut Charcoal Machine

Biogas

Biogas

Biogas accounts for about 50-60%. It contains methane, carbon monoxide, hydrogen and other hydrocarbons and organic gases. See its uses:

  • It is the fuel used in the ceramic/iron/boiler/cement factory.
  • It is used as heating the greenhouse agriculture or dryer.
  • It is used to get electricity from a generator.
Wood Vinegar

Wood vinegar yield is typically around 8%. It includes acetic acid, formic acid, acetone, methanol, phenolic compounds, and other substances.

  • It is used to as the materials of anti-insect fungicide.
  • It can neutralize nitrogen and sulfur compounds to be used as a deodorant.
  • It is used as a soil conditioner.
Tar

The tar yield is generally around 2%. It includes various polycyclic aromatic hydrocarbons such as benzene, toluene, and xylene.

  • It is a material used in the shipbuilding and paint industry.
  • It is used for plant nutrition to regulate auxin or insecticide.
  • Tar is used as material in chemicals and medicine.

Beston Coconut Shell Charcoal Machines in Applications

When customers buy coconut charcoal machines, it’s crucial to consider successful charcoal making machine cases for reference. Beston Group, a leading manufacturer in this industry, has exported numerous coconut shell charcoal-making machines to various countries. The success of these biomass pyrolysis machine projects reflects the trust customers place in us. To show our appreciation for their support, we conduct periodic site visits to provide technical guidance and upgrade services. With the growing environmental awareness, there is a high demand for charcoal produced by coconut charcoal-making machines. Consequently, more customers are opting to venture into this business. Explore some of our successful cases.

Demonstration of Beston Coconut Shell Charcoal Making Projects in Indonesia

Demonstration of Beston Coconut Shell Charcoal Making Projects in Indonesia
Demonstration of Beston Coconut Shell Charcoal Making Projects in Indonesia

Good Feedback on Beston Coconut Shell Charcoal Making Machines

There is a video that shows the project installed in Turkey. This project is taken by our customer. He mainly demonstrated the manufacturing process and the final shell charcoal. This customer gave a high rating to our coconut shell processing machine and services. He also thanked Beston for the help of installment guidance. Let’s look at this project.

Advantages of Beston Coconut Charcoal Making Machine

Beston coconut shell charcoal machinery has many advantages so customers are willing to choose Beston as a cooperation partner. See the advantages our machines have.

Safe Guarantee
  • Negative pressure operation: The equipment operates under slight negative pressure during work. This method helps control the direction of airflow and prevents the leakage of substances.
  • Explosion-proof vent: There is an explosion-proof vent at the end of the main furnace. In case of emergencies, it can assist in releasing excess pressure.
  • PLC alarm device: An alarm device is configured in the PLC. In the event of a malfunction in some electrical components, the alarm will promptly notify.
  • Explosion-proof water seal: Explosion-proof water seals are installed at combustible gas pipeline locations. They can prevent explosions caused by abnormal pressure in combustible gases.
Intelligent Control
  • PLC: The PLC has real-time capabilities, fault diagnosis, and a visual interface. It integrates various advanced control technologies.
  • IoT System: The IoT system allows remote monitoring and warning mechanisms for equipment through mobile devices.
Energy Saving
  • Combustible gas recovery: Combustible gases from the main biochar reactor, after treatment with cyclone dust removal and water sealing, can be reused for heating the main furnace.
  • Double-layer drum: The main furnace adopts an inner and outer double-layer structure with a dual-return heating system. This increases thermal efficiency by more than double.
Strict Quality Control
  • Comprehensive quality control system: Beston Group has a complete set of quality testing processes for its equipment. Customers are welcome to visit.
  • Heating plate: The heating plate helps increase heat strength and reduce thermal deformation. This component extends the equipment’s lifespan.

Beston Coconut Charcoal Making Machine with Many Advantages

Beston Grup Leads The Industry

Beston Group, as one of the leading coconut shell charcoal machine manufacturers in waste to the energy field, always achieves great progress to gain customers’ trust. The following are part of Beston’s unique advantages.

Patented Technology

Beston has unique carbonizing patents. Thermal efficiency improvement is the newest pyrolysis technology owned by Beston, which is an exclusive patent in the domestic market. This technology has several strengths: enhancing pyrolysis effect, raising the utilization rate of waste combustible gas, reducing energy consumption, etc.

Large-scale Manufacturing Factory

Beston, as OEM, has a manufacturing factory. It has 30,000 square meters. We provide quality coconut shell pyrolysis machines and factory direct prices to customers. And our sales mode is C2M (customer to manufacturer). We have a fast manufacturing capacity and delivery speed. If you choose us, you will save a part of the budget.

Comprehensive Certificates and Qualifications

We have a series of certificates to guarantee the orderly development of Beston and the latest technology applied in coconut shell charcoal making equipment. These certificates include CE, ISO, SGS, etc.

All-around Assistance to Customers

We provide different kinds of coconut shell charcoal manufacturing project reports, including benefit analysis, sample test, project feasibility, etc. Just leave us your need. We will assist you to get the related reports.

Services for Beston Coconut Shell Charcoal Making Equipment
  • Complete Delivery on Time
  • Various Forms of Installation Guidance.
  • Comissioning and Training.
  • Spare Parts Supplying for Life.
  • Technicial Support for Life.
  • One-year Guarantee.

Beston Provides Comprehensive Services to Customers

Need To Recycle Your Coconut Shell Waste?

Beston coconut shell charcoal making machine for sale is popular. Many countries export massive coconut shell charcoal to other countries every year. When doing coconut shell charcoal making business, customers always set Beston Group as their preference because of the quality machine and service. We have flexible options at affordable prices and comprehensive services. Welcome your visit at any time. You can see the latest news on Beston VK.

FAQs about Coconut Shell Charcoal Making Machine

  • Can the same machine be used to process all types of raw materials?
    No, it is not possible. Biomass and sludge require different carbonization temperatures and materials. It is recommended to use different furnace materials for different categories of materials to accommodate varying temperatures.
  • How to collect tar from wood vinegar?
    You can enhance the collection of tar from wood vinegar by adding a condensation system.
  • How can the fixed carbon content of the finished coconut charcoal be increased through Beston equipment?
    Increase the reaction temperature of the material while replacing the main furnace material to meet the required reaction temperature.
  • How is the quality of coconut shell charcoal?
    The quality of coconut shell charcoal is influenced by the characteristics of the raw material itself, as well as the temperature and duration of the reaction. If there are specific requirements for the cocnut shell charcoal parameters, please provide the relevant specifications, and we will adjust the equipment accordingly to meet your needs.
  • How to increase the coconut charcoal yield?
    Lower the material reaction temperature and reduce the duration of the material carbonization reaction.

Contact Us

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