Beston tyre pyrolysis plant transforms waste tyre into oil, steel wire and carbon black. Due to practicability and high efficiency, Beston projects have a good reputation among customers. Now, more and more investors aim at this profitable tyre recycling business. Besides quality machines and affordable prices, Beston offers quick delivery and comprehensive service, including customized service, installation, training, online technical support. When you plan to establish this plant, consult us for a suitable drawing and a good business plan.
What is Tyre Pyrolysis Plant
Tyre pyrolysis plant refers to the equipment which can turn tire waste into oil through a high-temperature chemical reaction. The good-quality tyre pyrolysis plants have good heat resistance, tightness and efficiency. Besides, when you adopt Beston equipment, it also can be used to process other waste, like oil sludge, engine oil, rubber powder and some kinds of plastic. Accordingly, this waste rubber pyrolysis plant belongs a waste to energy field and changes more waste into a useful resource.
Why More and More Customers Choose Beston Tyre Pyrolysis Plant
Beston tyre pyrolysis plant not only can help the country to solve tyre waste in an environmental-friendly way but also turns tyre waste into high-value products. With the pollution of tire waste increasing, the recycling problem has become a core in various countries, especially for recycling tyre and plastic waste. Compared with other methods to recycle waste, tyre pyrolysis plant is the most worthy of investment when investors take a long-term view.
- Firstly, it can completely treat tyre waste without sludge. The main three final products can be put into use easily.
- Secondly, in the production process, there is nearly zero pollution to the environment. The water and gas can be recycled again.
- Thirdly, this project will greatly promote local employment and certain industry development, like the cerement industry and brick plan.
3 Types of Waste Tyre Pyrolysis Plants For Sale – Mini & Small & Continuous
Beston Machinery provides 3 types of machines, including mini type, small type and continuous type. They can process 0.5-24 tons of tyre waste per day. And they have different advantages. See the following features and get the suitable one to start your business. Besides the standard models, we also provide customized machines which meet customers’ demand.
1. Mobile/Mini Tyre Pyrolysis Machine
BLJ-3 mini tyres pyrolysis machine can process different materials, for example, 0.5-2 tons of waste tyre, 0.1-0.5 tons of waste plastic or 0.5-3 tons of oil sludge per day. Although it is mini, its function is full, like a dedusting system, condensers, safety devices.
Features of Skid-mounted Tyre Pyrolysis Machine
Its structure is tight, which helps to save the land. Because of its high density, it is convenient to transport and install.
This machine has a comprehensive module. There is the main module list for your reference: reactor, base, casing, manifold, oil tank, flue condenser, atomization tower, atomization cabinet, three into one machine, chimney.
It is easier to demote and move compared with continuous models. Accordingly, it is also suitable for mobile work.
The materials Beston machine adopts have high quality, for example, I-beam. Accordingly, the service life of machines can be prolonged.
Require little work for the installment. The majority of combustion work is finished at the manufacturing factory by Beston. When set-up in your local, there is simple work to do, for example, module assemblies, pipeline connection. Finally, the installation cost will be largely reduced.
2. Small Tyre Pyrolysis Equipment
Small pyrolysis models can process 6-10 tons of waste. compared with the latter one, it can process extra 3-8.5 tons of waste per day with high oil production rate. It needs cooling after production, as well as mobile model. It can process one furnace of waste. Besides, its waste management does well. It can recycle some waste gas to provide heat for reactors. And it can clean waste smoke.
Features of Small Tyre Pyrolysis Plant
It occupies a small area and can process 6 to 10 tons of waste tyres per day. It is easy to feed the raw materials and to discharge the carbon black.
Oil gas can be liquefied by the condenser. The oil output rate is high and the oil quality is good.
The whole production line is easy to clean and maintain.
This line takes the method of water film desulfurization and dust removal. This method can remove acid gas and dust efficiently. The casing designed by Beston has an excellent insulation effect. It helps customers save fuel cost. The waste oil gas can be recycled and burned again.
The heating area is increased in the furnace. The temperature of the furnace heats up fast. And workers can easily control the temperature by PLC.
There are many safety devices to guarantee safe operation, for example, thermometer, pressure gauge, all kinds of safety valves.
3. Continuous Waste Tyre Pyrolysis Plant
Continuous pyrolysis types work for 72 hours continuously. It can process two furnace of tyre waste. Normally, after one week of working, it needs maintenance. Besides, it has high automation level. When you need this machine, just send your details to us.
Features of Continuous Tyre Pyrolysis Machine
Running in fully sealed and safe working condition.
The large capacity is between 16-30 tons. (Note: When you need to process more tire waste, we provide a customized machine for you.)
The whole project has high-level automation, which requires little labor.
The energy consumption is low because of high-temperature feeding and gas oil utilization.
It works continuously. The cooling and preheating time can be saved.
The working environment is clean because of the sealed pyrolysis process and sealed discharging system. This machine is eco-efficient, which combines advanced technology, full configuration, and long service life.
The final product – pyrolysis oil has good quality. The density of oil is between 0.89-0.91.
How Does Tyre Pyrolysis Plant Work
The whole process can be separated into four processes, including tyre pretreatment process, tyre pyrolysis process, de-dusting process and carbon black discharging process. The whole process is safe and clean. The final gas and water can be processed and recycled. See the working process of each part.
Pretreatment of Tyre Waste
Before tire pyrolysis, some types of tyres need handling by pretreatment machines. The size of tyres depends on the feeders (belt conveyor, hydraulic feeder and auto screw feeder). Normally, customers will choose a suitable tyre crushing machine and steel wire drawing machine. Waste tyre will be cut into small pieces. And the steel wire will be dragged out.
Pyrolysis Process of Tires
Put tyre into reactor and heat combustor. When the temperature is up to 150℃ and last 2 hours, customers can get oil gas. The oil gas will fall into the reactor and go into the manifold. The manifold can separate oil from oil gas. When the temperature reaches 280℃ in the waste to energy plant, the oil production process basically finishes. Oil will drop into the oil tank. Waste oil gas in the reactor will enter into a series of procedures: cooling, hydroseal, etc. The hydroseal will help to purify the gas and avoid backfire. Final oil gas can be recycled to provide heat for the reactor again. It is safe to directly reuse processed oil gas. Normally, the burner for preheating can be closed after 2 hours when the oil gas is generated.
There is some waste smoke whose temperature reaches 200℃. After being processed by a dedusting system, the waste smoke meets emission standards. The dedusting system is consists of the water tank, spray tower and chimney. Besides, in order to improve the final effectiveness, we can add other procedures, for example, ceramic ring adsorption and activated charcoal absorption. Before discharged, the smoke will go through a condenser. And the final temperature of the smoke is about 75℃.
Carbon Black Discharging
When discharging, the temperature of the reactor needs to be cool down to 100 degrees. The carbon black will be discharged from the end of the reactor by the auto screw discharger.
How to Use Final Products Generated by Tyre Pyrolysis Plant for Sale
Waste Tyre Pyrolysis Oil Uses
The oil getting from waste tyre has extensive uses in our daily life, industry, or other fields.
As fuel to provide heat. The oil getting from waste tyre pyrolysis oil plant can be directly used as fuel oil in the steel industry, cement plant, etc.
Making electricity. Using this oil to generate electricity is an excellent way to save energy.
Reprocessed to qualified fuel oil. If you want to make oil more valuable, it is a great idea for you to reprocess it into fuel oil or diesel oil.
Carbon Black Uses
Carbon brick. Mix up carbon getting from tire to oil machine with clay to make carbon brick for construction usages.
High qualified carbon black. This carbon black can also be reprocessed to qualified carbon black by carbon black processing machine. This kind of carbon black has high economic value and application.
Steel Wire Uses
The majority of steel wire can be recycled and be put into use again. When taking the right method, customers can get high value from it.
Firstly, it can be sold to the factory directly.
Secondly, it can be made to new steel products.
Thirdly, it can be made into aircraft in some factories.
Beston Tyre Pyrolysis Plants All Over the World
Because of the good-quality machine and comprehensive service, the customers coming from more than forty countries brought Beston tyre pyrolysis equipment. Before ordering the machine, customers will have fully detailed communication to make sure every part with Beston. Beston teams will make our best efforts to let our customers be satisfied. Moreover, customers were pleased with the final installment. Experienced Beston engineers will make a suitable adjustment in the installment process so that to make the project more cost-efficient. Now, many customers will send the running video and some pictures to show good operation condition. See projects installed in the following countries.
Note: the following showed cases are a part of Beston cases. When you wanna know more details, contact us to get more info.
|Asia||BLJ-10 & BLJ-16||Indonesia||Tyre|
|Asia||BLJ-16||Inner Mongolia, China||Oil Sludge|
|Asia||BLJ-6 & BLJ-16||Philippines||Tyre|
|Asia||BLJ-10 & BLL16||South Korea||Tyre|
|Asia||BLJ-10||United Arab Emirates||Tyre|
|Africa||BLJ-6 & BLJ-10 & BLJ-16||Egypt||Tyre|
|Africa||BLJ-12 & BLJ-16||Nigeria||Tyre & Oil Sludge|
|Europe||BLJ-10 & BLJ-16||Ukraine||Tyre & Plastic|
|North America||BLJ-10||Dominican Republic||Tyre & Plastic|
|South America||BLJ-6 & Tyre Shredder||Brazil||Tyre|
|Asia||BLL-16 & BLL-30||India||Tyre|
|Asia||BLL-16 & BLL-30||Philippines||Tyre|
|Africa||BLL-16 & BLL-30||South Africa||Tyre|
|South America||BLL-16 & Tyre Shredder||Brazil||Tyre|
Good Feedback from Zimbabwe Customer for BLJ-6 Beston Tyre Pyrolysis Plant
BLJ-6 Beston machine was shipped and installed in Zimbabwe in 2021. It is used to process tyre waste. The following video shows good feedback from customer, delivery process, installment process and good running situation.
Good Feedback from Egypt Customer for BLJ-10 Tyre Pyrolysis Plant
After running for a period, this customer from Egypt send a good feedback to Beston. BLJ-10 tyres pyrolysis plant is used to treat tyre waste. In this video, this project runs well. See its operation situation in Egypt.
Other Materials Can be Applied to Beston Tyre Pyrolysis Plant
Besides tyre waste and rubber powder, this machine can be applied to process waste plastic, oil sludge and engine oil. The final oil output rate is influenced by the components of materials. When you need to know the specific data, please send your sample to Beston. We will offer you a professional test report.
Why Choose Beston Waste Tyres Pyrolysis Plant
Five Options with Flexible Configuration
Beston provides five models, including mobile type, batch type and continuous type. Some parts in these models can be changed, like materials, reactor door, feeder, operation with two reactors, PLC, mold, motor. All of these changes can improve the efficiency and bring great tyre pyrolysis economical benefits for investors according to investors’ condition. Just tell us what you need. We will provide the most suitable plan for you.
Short-time Stock Circle & Fast Delivery
Sometimes, we have machines in stock. After signing the contract, we check these machines quickly and ship them as soon as possible. There is another condition. We need 30-45 days to manufacture these machines. Moreover, we will take some time to check them. When it meets standards, we will arrange the shipment quickly. We have years of export experience and give you the best route. Send a message to us and get the detailed info.
Turnkey Project Or Installation Offers
Beston had done a turnkey project for a Brazilian customer. He let us be responsible for the whole project, including project design, fundamental establishment, run trail. He just told us the key points he focused on, such as capacity, factory area, uses of final products. With his trust, this project was finished well. Finally, this customer was satisfied with this project. Besides, we also provide installation and training for investors.
Special Design of Beston Waste Tyre Recycling Pyrolysis Plant
- Door with Customized Design
In the light of your special requirement, the shape and the size of the tyre pyrolysis reactor in the waste tyre recycling pyrolysis plant can be customized.
- Cooling Tank to Decrease the Temperature of the Reactor
In order to decrease the temperature of the roll, we specially design cooling tanks to add water. And the water is cyclic, which won’t cause waste.
- Horizontal and Rotary Working Method
There are mainly two working methods: rotary type and horizontal type. Both of them are carefully calculated by technicians. Therefore, they make the pyrolysis process more efficient. Moreover, their working processes are auto-sealed. That is to say, there won’t generate dust outside of the reactor.
Three different thermal insulation materials have two functions:
1. Keeping heat for the reactor
2. Avoiding scalding.
Nowadays, we have upgraded the design of the casing. It doesn’t need to add heat-resistance materials after reaching to the local area.
Parts Demonstration of Beston Waste Tire Pyrolysis Plant
Cost Analysis of Tyre Pyrolysis Plant
1. Tyre Pyrolysis Machine Price
Firstly, make sure which model of tire pyrolysis equipment is suitable for you. We provide BLJ-6, BLJ-10, BLJ-16, BLL-20 tire pyrolysis machine for you. BLL-20 has larger productivity and higher price compared with the first three machines. Secondly, confirm the number of tyre pyrolysis machine you purchase. Thirdly, find out whether you need other parts, such as crusher, reducer, etc.
2. Cost of the Site
Large-scale waste tire pyrolysis plant requires more area. More land means that you need to put more investment into this waste tyres pyrolysis plant. When you have a small piece of field, we recommend small models for you. When you have large land, the continuous models are suitable for you.
Small-scale pyrolysis tyre plant has low demand for manual labour. Large-scale waste tyre pyrolysis plant also has a low need for labor. Because this kind of waste pyrolysis plant has a high automation system, which is easy to manage, like automatic feeder, screw discharger. The small models is alo easy to operate because of small occupation and good design. Consult us to get more details.
Regular maintenance is conducive to prolong the service life of tyre recycling pyrolysis plant. Besides, the regular maintenance can help to avoid the accidents. Workers need to check the whole line every week. For the wearing parts, workers should check them every two or three days. Accordingly, the cost of maintenance cannot be neglected.
Beston – Leading Manufacturer of Waste Tyre Pyrolysis Machine
Beston Group has engaged in this field for ten years. We are developed from several people to more than 300 employees. Now, we have a study section, manufacturing and delivery section, sales section and after-sales section. Our equipment is upgraded constantly. We are responsible for every machine we manufacture. We’d like to invite you to come to China, and see our factory. We can do a run trail and offer samples for you.
Under normal conditions, Beston joins the exhibition related to the environmental field every year in different countries. If you are interested in these exhibitions as well, pay attention to our news. Before visit, we will update related news on this web or Beston Pinterest.
High Demand for Tyre Pyrolysis Machine for Sale
A large deal of waste tyre which is nondegradable existing in many countries. We often find out it in the dumps or near the road, which causes severe pollution for the local environment. After the exposure to strong light, waste tyre generates harmful substances. These substances threaten the quality of water, soil and the health of people.
Waste tire pyrolysis is a advanced technology. This tyre pyrolysis technology is helpful to reduce the pollution of the tyre. This year, an Indonesian customer ordered a whole set of waste tire pyrolysis equipment from us. Since we assisted customers to install the plant successfully, this project has been turned piles of the tyre into useful resources.
Specific Information of Beston Waste Tire Pyrolysis Plant
|Working Method||Batch & Mobile||Batch||Semi-Continuous||Fully Continuous|
|Raw Materials||Waste Plastic, Tyre, Rubber, Oil Sludge|
|Pattern||Horizontal & Rotary|
|Heating Materials||Wood, Charcoal, Diesel||Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.|
|Floor Area (L*W*H)||11m*2.2m*2.4m||30*10*8m||30*10*8m||40*10*8m||45*25*10m|
|Operating Pressure||Normal Pressure||Normal Pressure||Constant Pressure|
|Cooling Method||Water Cooling|
|Life Span||3-5 Years||5-8 Years|
FAQs about Waste Tyre Pyrolysis Machines
|Analysis of BLJ-16 Pyrolysis Plant To Process Waste Tyre|
|Electricity||54KW/H||18Hour||$0.14/KWH||Daily consump 972kwh|
|Labor||6 person||1 day||$15/person/day|
|Pyrolysis oil||45% oil yield||5.85MT||$410/ton|
|Carbon black||30% yield||3.9MT||$50/ton|
|Steel wire||15% yield||1.95MT||$150/Ton|
|Output – Input||$2,061.92|
|Month Profits (25 working days)||$51,548.00|
|Annual (10 Months)||$515,480.00|
Note: the above data is just for reference on the basis of the Chinese market. Contact us to get a detailed business plan.
|Furnace||Feeding Time||Heating & Pyrolysis Time||Cooling Time|
|The First Furnace||1.5H||7-8H||2H|
|The Second Furnace||1.5H||6H||2H|
Firstly, feed the raw materials in a semi-sealed condition. The bad smell will spread.
Secondly, discharge in a semi-sealed condition. The bad smell in the furnace will spread.
Thirdly, when customers use the traditional furnace, the pyrolysis has low efficiency, long time consuming and non-energy efficiency.
Fourthly, the equipment is in a state of thermal expansion and contraction every day. This condition seriously affects the service life of the equipment.
Fifthly, the unsealed process makes the environment dirty.
Accordingly, we recommend you invest Beston waste tyre pyrolysis plants. Contact us to know which models are suitable for you.
|Material||Item||Fuel Oil||Steel Wire||Carbon black||Combustible gas|
|motorbike bike tires||30%-35%||5%-10%||10%||5%-10%|
|mixed shoe sole||20%-30%|
|waste fiber carpet||30%|
|other mixed rubber||35%|
- In the production process, the roller around the reactor should be frequently filled with high-temperature resistant lubricant (320-degree high-temperature lithium base). Add the lubricant every 3-5 days. When changing rollers, works should use a jack to lift the rotary equipment by 10-15mm. In the changing process, keep attention on the distance between the casing and the reactor. When replacing the rollers around the oil gas port, pay attention to the reducer. When the gear is driven, workers should take off the reducer and replace the rollers.
- Fill the reducer with lubricating oil in time. And often check the situation of gear bite of the reducer.
- The air outlet seal adopts 32*32 high-temperature resistance graphite packing. When a little air gas was discharged, workers should tighten the pressure plate bolt. If it is necessary to replace the device, workers should change it after production.
- During the production process, workers will see the coking situation in the furnace. When the coking is overs 5mm, workers should clean it in time. Otherwise, the insulation layer formed by the coking will affect the heating rate, make damage to the furnace and reduce the oil output.
- Always check explosion-proof aluminum plates. When it is wrong, just replace it. Workers can find the valve on the exterior of the explosion-proof device. When the broken aluminum plate leaks air in the production process, workers should cut off the valve immediately. After the finish of the tyre pyrolysis, workers should replace the aluminum plate.
- Tyre pyrolysis plant has played an important role in turning non-degradable waste into oil. In order to prolong service time and reduce the non-safety factors, investors should make maintenance regularly. Good maintenance can help customers to improve production efficiency and reduce production costs. Finally, customers can get a good return from this project.
- Regularly check the quantity of lubrication in the pump oil tank and oil tank of base equipment. Make sure the normal use of the lubrication system. Besides, lubricate the moving parts regularly.
- Check the piping frequently. When the leaking situation and loose fastener problem occurs, workers should take action as instructed.
- When checking the whole production line, workers should pay attention to the reliability of installation devices, especially after changing molds. Check whether the safety devices is adjusted or not.
- Check the oil filter or feeding condition. Once the blockage condition occurs, workers should clean or replace this part immediately. In addition, when the color of hydraulic fluid has changed and a bad smell is generated, the fluid is spoiled. It should be replaced at once.
- When this project is put into for 5-10 months, the important parts should be soaked with carbon tetrachloride solution to guarantee the normal operation in the next few days. Other parts should be maintained as the instruction.
- Unclogging of oil gas piping and condenser piping regularly.
- Check the wiring regularly to ensure that the electrical wiring is solid.
- Make sure that the accessories and tools are complete and undamaged, like the safety valve, pressure gauge, and temperature gauge.
- Make sure these parts are in a good condition, including the fuel oil, cooling gasoline, rotary cooling steam, anti-coke steam and steam extraction steam, loose wind and blowback wind systems, fuel nozzles and explosion-proof doors.
- The inner lining or outer insulation should be complete. And the inner lining is not off. The outer surface temperature does not exceed the design provisions.
- Make sure these parts are within standards, including cyclone separator, distribution tube, material legs, wing valves and expansion joints, auxiliary combustion chamber, anti-coke chamber and external gas collection chamber, internal heaters.
- The material of each component conforms to the regulations, with no obvious erosion and serious deformation.
- The following parts should be complete and in good use, including slide valve, plug valve, external heater, lifting pipe and spring hanger and various instruments.
- Fireline, venting line, emergency venting line, lighting, and other safety facilities are complete and open.
- The main body of the tyre pyrolysis equipment is neat and tidy. And ladders, platforms, railings are intact and solid.
- The base should be firm and complete. Each bolt full buckle, neat and tight is in line with the equipment seismic requirements.
- The gas outlet must be closed tightly. The graphite ring should be replaced 1 time every 2 months.
- The pressure in the furnace can not be greater than 1300 degrees.
- The oil level of the oil-water separation tank cannot exceed four-fifths of the tank height.
- The normal water level should be ensured in the water seal.
- The normal water level should be guaranteed in the desulfurization dust collector.
- Make sure that the oil and gas outlet is smooth. Clean the oil gas outlet and cooling device frequently (every three furnaces clean once).
- Prohibit people from facing when opening the slag outlet door and any valve.
- It is safe to use fire extinguishers and other fire prevention facilities. It is safe to use electricity.
- Smoking and other unsafe acts are strictly prohibited in the plant.
- Employees must wear fire clothing wear fire hats in the slag door and feed door before work.
Note: See more tyre pyrolysis plant FAQs.
Beston waste tyre pyrolysis plant for sale is a practical plant for recycling waste tyre. Besides, this scrap tyre pyrolysis plant also can deal with plastic and rubber. The cost of Beston equipment is not the lowest. However, it is worthy of its value in terms of machine quality or services. Our teams will make a comprehensive business project plan for you from project budget to benefits on the local market. Earlier the project you establish, more profits you can get. Get advices to start it right now!