Beston tyre pyrolysis plant transforms waste tyre into oil, steel wire and carbon black. Due to practicability and high efficiency, Beston projects have a good reputation in the international market. Besides quality machine and affordable price, Beston offers quick delivery and comprehensive service, including customized service, installation, training, online technical support. As you plan to estiblish this project, consult us for a good business plan.
Three Types of Waste Tyre Pyrolysis Plants For Sale
Mobile Pyrolysis Machine
BLJ-3 machine can process different materials, for example, 0.5-2 tons of waste tyre, 0.1-0.5 tons of waste plastic or 0.5-3 tons of oil sludge per day. Although it is mini, its function is full, like a dedusting system, condensers, safety devices.
Features Appealing Customers to Choose Skid-mounted Pyrolysis Machine
1. Its structure is tight, which helps to save the land. Because of its high density, it is convenient to transport and install.
2. This machine has a comprehensive module. There is a main module list for your reference: reactor, base, the casing, manifold, oil tank, flue condenser, atomization tower, atomization cabinet, three into one machine, chimney.
3. It is easier to demote and move compared with continuous models. Accordingly, it is also suitable for mobile work.
4. The materials Beston machine adopts have high quality, for example, I-beam. Accordingly, the service life of machines can be prolonged.
5. Require little work for the installment. The majority of combustion work is finished at the manufacturing factory by Beston. When set-up in your local, there is simple work to do, for example, module assembles, pipeline connection. Finally, the installation cost will be largely reduced.
For this kind of machine, Beston provides the following service:
Shipment in 30-45 working days
Finished installment and run trail before shipment
90-days spare parts
A-year maintenance guarantee
Regular call visit
|Process||Feeding||Heating||Pyrolysis with Combustible Gas||Cooling||Discharging|
|Time||0.5 H||1 H||3 H||9 H||1 H|
Small Pyrolysis Equipment
Small models can process 6-10 tons of waste. compared with the latter one, it can process extra 3-8.5 tons of waste per day with high oil production rate. It needs cooling after production, as well as mobile model. Besides, its waste management does well. Firstly, it can recycle some waste gas to provide heat for reactors. Secondly, it can clean waste smoke.
For this kind of machine and continuous models, we provide the following services:
Check machines in Beston manufacturing factory
Ship machine in 30-45 working days.
A-year spare parts
A-year maintenance guarantee
Regular call visit
Continuous Pyrolysis Plant
Continuous types work for 72 hours continuously. Normally, after one week of working, it needs maintenance. Besides, it has high automation level. When you need this machine, just send your details to us.
Reasons to Choose Continuous Pyrolysis Machine
1. Running in fully sealed and safe working condition.
2. The large capacity is between 16-30 tons.
Note: When you need to process more tyre waste, we provide a custom machine for you.
3. The whole project has high-level automation, which requires few labors.
4. The energy consumption is low because of high-temperature feeding and gas oil utilization.
5. It works continuously. The cooling and preheating time can be saved.
6. The working environment is clean because of the sealed pyrolysis process and sealed discharging system.
7. This machine is eco-efficient, which combines advanced technology, full configuration, and long service life.
8. The final product – pyrolysis oil has good quality. The density of oil is between 0.89-0.91.
Tire Pyrolysis Process Description
Before pyrolysis, waste tyre needs handling by pretreatment machine. The steel wire will be dragged out. And waste tyre will be cut into small pieces.
Pyrolysis Process of Tires
Put tyre into reactor and heat combustor. When the temperature is up to 180℃, we can get oil gas. When the temperature reaches to 280℃ in the waste to energy plant, oil production process basically finishes. Oil will drop into oil tank.
Oil gas can be recycled to provide heat for the reactor again. Waste oil gas in the reactor will enter into a series of procedures: cooling, removing sulphur, etc. Finally, it is safe to directly reuse processed oil gas.
There are some waste smoke whose temperature reaches to 200℃. After processed by dedusting system, the waste smoke meets emission standards. And the final temperature of the smoke is about 75℃.
How to Use Final Products Generated by Waste Tyre Pyrolysis Plant for Sale?
Waste Tyre Pyrolysis Oil Uses:
The oil getting from waste tyre has extensive uses in our daily life, industry or other fields.
As fuel to provide heat. The oil getting from waste tyre pyrolysis oil plant can be directly used as fuel oil in the steel industry, cement plant, etc.
Making electricity. Using this oil to generate electricity is an excellent way to save energy.
Reprocessed to qualified fuel oil. If you want to make oil more valuable, it is a great idea for you to reprocess it into fuel oil or diesel oil.
Carbon Black Uses:
Carbon brick. Mix up carbon getting from tire to oil machine with clay to make carbon brick for construction usages.
High qualified carbon black. This carbon black can also be reprocessed to qualified carbon black by carbon black processing machine. This kind of carbon black has high economic value and application.
Steel Wire Uses:
Firstly, sold directly; Secondly, make new steel products.
Cases of Waste Tyre Pyrolysis Oil Plant
North America: Dominican Republic (BLJ-10)
Africa: Uganda (BLJ-10), Negeria, Zimbabwe (BLJ-6), South Africa (BLJ-10), Egypt (BLJ-10 & BLJ-6)
Asia: Korea (BLJ-10), Philippines (BLJ-6), Indonesia (BLJ-10), Malaysia (BLJ-10, India (BLJ-10), United Arab Emirates (BLJ-10)
Europe: Ukraine (BLJ-10), Hungary (BLJ-10), UK, Romania,
Middle East: Turkey (BLJ-6), Iraq (BLJ-6), Jordan (BLJ-6)
Oceania: Astralia (BLJ-10), Canada (BLJ-10)
North America: Dominican Republic
Africa: Uganda, Negeria (BLJ-16), Zimbabwe, South Africa (BLL-30 & BLL-16), Egypt
Asia: Korea, Philippines (BLJ-16 & BLL-16 & BLL-30), Indonesia, Malaysia, India (BLL-30 & BLL-16), United Arab Emirates
Europe: Ukraine, Hungary, UK (BLL-16), Romania (BLL-30),
Middle East: Turkey, Iraq, Jordan
See Video of Beston Tyres Pyrolysis Plant Delivery and Installtion
Why Choose Beston Waste Tyres Pyrolysis Plant
Five Options with Flexible Configuration
Beton provides five models from mobile to continuous types. Some parts in these models can be changed, like materials, reactor door, feeder, operation with two reactors. All of these changes can improve the efficiency and bring great economical benefits for investors according to investors’ condition.
Short-time Stock Circle & Develivery
Sometimes, we have machines in stock. After signed the contract, we check these machines quickly and ship them as soon as possible. There is another condition. We need 30-45 days to manufacture these machines. Moreover, we will take some time to check them. When it meets standard, we will arrange the shipment quickly. We have years of export experience and give you the best route. Send message to us and get the detailed info.
Turnkey Project Or Installation Offers
Beston had done a turnkey project for a Brazilian customer. He let us responsible for the whole project, including project design, fundamental establishment, run trail. He just told us the key points he focused on, such as capacity, factory area, uses of final products. With his trust, this project was finished well. Finally, this customer was satisfied with this project. Besides, we also provide installation and training for investors.
Special Design of Parts on Beston Waste Tyre Recycling Pyrolysis Plant
Door with Customized Design
In the light of your special requirement, the shape and the size of the tyre pyrolysis reactor in the waste tyre recycling pyrolysis plant can be customized.
Cooling Tank to Decrease the Temperature of the Reactor
In order to decrease the temperature of the roll, we specially design cooling tanks to add water. And the water is cyclic, which won’t cause waste.
Horizontal and Rotary Working Method
There are mainly two working methods: rotary type and horizontal type. Both of them are carefully calculated by technicians. Therefore, they make pyrolysis process more efficient. Moreover, their working processes are auto sealed. That is to say, there won’t generate dust outside of the reactor.
There are three layers in the spacing between the case and the reactor. Three different thermal insulation materials have two functions: keeping heat for reactor and avoiding scalding. Nowadays, we have upgraded the design of casing. It don’t need to add heat-resistance materials after reaching to local area.
In order to make oil gas cooling effect greater, tube in the condenser has a large density and small diameter. Moreover, we provide three types of condensers to customers, including integerated condenser, standards condenser and Three in one. Normally, Three in One is the most economical choice.
Skid-mounted Pyrolysis Plant Parts Demonstration
Cost Analysis of Tyre Pyrolysis Plant
1. Tyre Pyrolysis Machine Price
Firstly, make sure which model of tire pyrolysis equipment is suitable for you. We provide BLJ-6, BLJ-10, BLJ-16, BLL-20 tire pyrolysis machine for you. BLL-20 has larger productivity and higher price compared with the first three machines. Secondly, confirm the number of tyre pyrolysis machine you purchase. Thirdly, find out whether you need other parts, such as crusher, reducer, etc.
2. Cost of the Site
Large-scale waste tire pyrolysis plant requires more area. More land means that you need to put more investment into this waste tyres pyrolysis plant.
Small-scale pyrolysis tyre plant has low demand for manual labour. Large-scale waste tyre pyrolysis plant also has a low need for labour. Because this kind of waste pyrolysis plant has a high automation system, which is easy to manage.
Regular maintenance is conducive to prolong the service life of tyre recycling pyrolysis plant. Accordingly, the cost of maintenance cannot be neglected.
|Depreciation||266.6666667||300 working days per year on the basis of 5-year service life|
|Electricity||340||20H/D Total Electricity: 24KW/H 1kw/RMB|
|Labor||300||1.5 labor/set 200RMB/labor|
|Raw Material||13600||13600||Tyre:850RMB one furnace need 16tons|
|Diesel||1500||1500||1500RMB of Diesel will be used when heating.|
|Pyrolysis Oil||6.4||16640||tyre oil rate is between35% – 45|
|Steel Wire||1.92||2112||steel wire 12%，|
|Carbon Black||5.6||1456||carbon black 35%|
|oil gas (used to heat reactor directly.)|
Note: the above data is just for reference on the basis of Chinese market. Contact us to get a business plan.
Beston – Leading Manufacturer of Waste Tyre Pyrolysis Machine
Beston Group has engaged in this field ten years. We are developed from several people to more than 200 employees. Now, we have study section, manufacturing and develiver section, sales section and after-sales section. Our equpment is upgraded constantly. We’d like to invite you to come to China, and see our factory. We can do a run trail and offer samples for you.
Under normal condition, Beston joins the exhibition related to the environmental field every year in different countries. If you are interested in these exhibitions as well, pay attention to our news. Before visit, we will update related news on this web or Beston Pinterest.
High Demand for Tyre Pyrolysis Machine for Sale
A large deal of waste tyre which is nondegradable existing in many countries. We often find out it in the dumps or near the road, which causes severe pollution for the local environment. After the exposure of strong light, waste tyre generates harmful substances. These substances threat the quality of water, soil and the health of people.
Waste tire pyrolysis is a advanced technology. This tyre pyrolysis technology is helpful to reduce the pollution of the tyre. In this year, an Indonesia customer ordered a whole set of waste tire pyrolysis equipment from us. Since we assisted customer to install plant successfully, this project has been turned piles of the tyre into useful resources.
Oil Rate Analysis from Different Types of Tyres
|Material||Item||Fuel Oil||Steel Wire||Carbon black||Combustible gas|
|motorbike bike tires||30%-35%||5%-10%||10%||5%-10%|
|mixed shoe sole||20%-30%|
|waste fiber carpet||30%|
|other mixed rubber||35%|
Specific Information of Beston Waste Tire Pyrolysis Plant
|Working Method||Batch & Mobile||Batch||Semi-Continuous||Fully Continuous|
|Raw Materials||Waste Plastic, Tyre, Rubber, Oil Sludge|
|Pattern||Horizontal & Rotary|
|Heating Materials||Wood, Charcoal, Diesel||Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.|
|Floor Area (L*W*H)||11m*2.2m*2.4m||30*10*8m||30*10*8m||40*10*8m||45*25*10m|
|Operating Pressure||Normal Pressure||Normal Pressure||Constant Pressure|
|Cooling Method||Water Cooling|
|Life Span||3-5 Years||5-8 Years|
Beston waste tyre pyrolysis plant for sale is a practical plant to recycling waste tyre. Besides, this scrap tyre pyrolysis plant also can deal with plastic and rubber. Cost of Beston equipment is not the lowest. However, it is worthy of its value in terms of machine quality or services. Our teams will make a comprehensive business project plan for you from project budget to benefits on local market. Earlier the project you establish, more profits you can get. Get advices to start it right now!