Continuous Pyrolysis Plant

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PRODUCTS:pyrolysis products

Continuous Pyrolysis Plant

Beston continuous pyrolysis plant aims at continuously converting more black pollution to energy. This plant turns tyre, plastic and rubber to oil. Many governments and investors have done a lot of work on waste management. Because there is nearly no way that waste could be environmentally friendly processed in large quantities. This type of machine is a great choice to process waste pollution-free. Beston continuous type has many overwhelming advantages, like high rate of safety, high-cost performance ratio, etc.

Beston Continuous Pyrolysis Plant for Sale
Beston Continuous Pyrolysis Plant for Sale

Beston Continuous Tyre Pyrolysis Plant for Sale

Beston provides BLL-30 fully continuous plant. Choose the right pyrolysis machine according to the following parameters. Beston also provide customized pyrolysis line. Leave your demand to Beston

ModelBLL-30
Capacity30-35t/d
Working ProcessFully continuous
Reactor Sizeφ1800*18500mm
Reactor Material310S stainless steel
Drive SystemZQH650-50 reducer+15kw frequency conversion motor
Land (L*W*H)70m*20m*10m
Power256kw
Burner2.5 million kcal per set
Total Weight of Shipped MaterialsAbout 150t
Number of Containers25m*8m bulk cargo+8*40HQ
Noise (dB)≤60
Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing SystemVertical Condenserφ920*3200
2 sets of vertical condenser
3-in-1 Condenser

Beston Continuous Pyrolysis Plant 3D Design
Beston Continuous Pyrolysis Plant 3D Design

Raw Materials for Beston Continuous Pyrolysis Machine

This continuous pyrolysis plant could process waste tires, oil sludge, waste plastics, industrial waste, domestic waste RDF, etc. These materials are difficult to handle and have low recovery rates.

Tyre Waste
Tyre Waste
Plastic Waste
Plastic Waste
Oil Sludge Waste
Oil Sludge Waste
Domestic Waste RDF
Domestic Waste RDF

Why Choose Beston Continuous Pyrolysis Plant to Do Business?

Continuous waste tyre pyrolysis plant was developed by Beston with years of experience in pyrolysis equipment design, manufacturing, installation and operation. Now this machine is the third generation. Many advanced structures and patented technologies are used in this model. And many key performance parameters are excellent.

Continuous Feeding System

The materials are continuously transported to the pyrolysis furnace isolated from oxygen by the screw conveyor. This device has the following advantages. It has a high degree of automation and real-time monitoring design to help to reduce labor. More importantly, the device is equipped with a gram-level precision electronic weighing system. The amount of feed can be precisely controlled by workers.

Temperature Control Technology

This continuous type is equipped with a high-temperature resistant induced draft fan. It is made of stainless steel. This device can evenly mix two kinds of hot air in a certain proportion. They are exhaust gas in the furnace and the hot air provided by the burner. The mixed gas is used to heat the reactor. Because of the precise air volume ratio, this device helps to achieve precise temperature control in the reactor.

Condenser with Self-cleaning Tech

This pyrolysis system adopts a three-stage condensation structure. The primary condenser removes heavy impurities from high-temperature oil gas. The secondary and tertiary condensers improve the oil gas recovery rate and collect different quality of pyrolysis oil in stages. Also, this condenser uses a self-cleaning system. It uses the oil pump to circulate the hot oil in the oil tank to flush the pipes in the condenser.

Ammonia Protection System

In the feeding system, the air in the sealed silo is replaced by ammonia with a purity of more than 95%. This design effectively prevents excessive air or oxygen entering the continuous feed and the reactor. When ammonia replaces air, the oxygen-depleted environment inside the reactor makes the pyrolysis process safer and efficient. Contact us to get more information.

Low Continuous Discharging

In order to ensure the safety of workers and save pyrolysis time, the discharge system is equipped with automatic water cooling dischargers. The spiral water cooling system reduces the temperature of the carbon black to below 30 degrees. In addition, the screw seal discharger can prevent air from entering the flue. The whole discharging process is safe.

Reduce Smoke Pollution Maximally

In recent years, Asian and European governments have imposed stricter requirements on local factories than in past decades. Beston continuous pyrolysis unit solves this problem well. Before being discharged, the exhaust gas is processed by the dedusting system. If this system still does not meet your requirements, we provide you with an activated carbon adsorption system.

Intelligent PLC Control System

This system uses Siemens PLC as the control core. And it adopts Ethernet communication equipment and 5G technology. This system is a man-machine communication platform, and can realize the flow chart of dynamic engineering operations. Many parameter setting functions are integrated into one, which can realize centralized control. It can also be monitored remotely in real-time through IoT technology.

Beston Continuous Waste Pyrolysis Machine for Sale
Beston Continuous Waste Pyrolysis Machine for Sale
Water-cooling Dischager of Beston Continuous Pyrolysis Plant
Water-cooling Dischager of Beston Continuous Pyrolysis Plant
Dedusting System of Beston Continuous Pyrolysis Machine
Dedusting System of Beston Continuous Pyrolysis Machine

Projects of Beston Continuous Tyre Pyrolysis Plant Over the World

Beston continuous pyrolysis machines were installed in 10+ countries, for example, Canada, Indonesia, the Philippines, Nigeria, the Netherlands, Kazakhstan, Ukraine, Romania, etc. Beston proivdes layout design, project reports and installment service to these customers. They are satisfied with the final results. See these pyrolysis projects from the following pages. If you wanna know the details, contact us now.

Beston Continuous Pyrolysis Equipment Installed in Romania

There is a set of BLL-30 Beston pyrolysis plant installed in Romania in 2018. This project is used to process waste plastic. Beston engineers went on site and helt this customer to install this plant. The whole installation process was smooth. See the installed continuous pyrolysis project.

Beston Waste Continuous Pyrolysis Machine Project
BLJ-16 Beston Continuous Pyrolysis Machine for Sale
Beston Continuous Pyrolysis Plant Project

How to Make Profits from Valuable Final Products

The main products from continuous contains pyrolysis oil/TPO (tyre pyrolysis oil)/ TDF (tyre derived fuel), carbon black, syn-gas and steel wire. These products have high value, especially non-standard diesel oil. See theri main applications in the market.

Note: if you wanna recycle steel wire at a high value, pull the steel wire out of the tire before pyrolysis.

Products Usage
Pyrolysis oil • Pyrolysis oil can be sold to industries directly.
• Non-standard pyrolysis oil is reprocessed into high-quality oil by waste oil distillation machine.
• Oil can be used as fuel for iron factory, power plant, cement factory, ceramic factory, restaurant, etc.
Carbon black • Carbon black can be sold directly.
• It can be peprocessed into high-quality carbon by the carbon black processing plant.
• It is used to make carbon brick by briquetting equipment.
Steel wire • Steel wire can be sold directly.
Combustible  gas • It can be used as fuel heating the reactor.
Pyrolysis Oil
Pyrolysis Oil
Steel Wire
Steel Wire
Carbon Black
Carbon Black
Syn-gas
Syn-gas

Continuous Pyrolysis Machine VS Batch Pyrolysis Equipment VS Skid-mounted Pyrolysis Plant

Continuous Type

Working period: continuous work within 5-6 days
Structure: partial system with modular structure
Capacity: 13-30 T/D
Fundamental work: need
Reactor cooling time: not required
Automation level: High
Installment period: 25-45 working days

Batch Type

Working period: one furnace per day
Structure: partial system with modular structure
Capacity: 5-10 T/D
Fundamental work: need
Reactor cooling time: need
Automation level: medium
Installment period: 20-40 working days

Skid-mounted Type

Working period: one furnace per day
Structure: modular structure
Capacity: 2-3 T/D
Fundamental work: not required
Reactor cooling time: need
Automation level: medium
Installment period: 3-5 working days

Beston Continuous Pyrolysis Plant for Sale
Beston Continuous Pyrolysis Plant for Sale
Beston Small Pyrolysis Plant for Sale
Beston Small Pyrolysis Plant for Sale
Beston Mini Skid-mounted Pyrolysis Plant for Sale
Beston Mini Skid-mounted Pyrolysis Plant for Sale

Large Demand for Beston Continuous Waste Tyre Pyrolysis Machine

Improving Emission Standard for the Factories

In recent years, the gologal world has a huge increase in population and the waste. Facing with serious pollution, some governments have posted a series of policies to strengthen pollution control. Beston tyre to fuel pyrolysis machine treats several kinds of waste without pollution. It is a good option for investors.

Satisfying the Requirement of Large Capacity with Mature Technology

The fully continuous plant with a large capacity performs well, which is not common to see. It is tested by our several departments again and again. Finally, it can handle 13-30 tons of tyre per day in a stable and effcient condition. Moreover, this system adopts several our patent technolgies.

High Automation Level

Beston continuous plant with high-level automatic system is easy to manage. It just need few people to manage. The feeding system, discharging system and PLC control system are easy to operate. The wrkers don’t need much technical ability. And Beston provides training services. After the service is over, workers can operate the system safely and proficiently.

Beston Continuous Pyrolysis Reactor for Sale
Beston Continuous Pyrolysis Reactor for Sale

Pyrolysis Oil Output from Different Raw Materials

When investors use this type of machines to process waste, the final pyrolysis oil output vaires according to different kinds of materials. The following data is for your reference.

Waste Pyrolysis Oil Output Rate from Beston Group

Working Process of Continuous Tire Pyrolysis Plant

Feeding Materials

Check the size of materials. If the size of materials don’t meet the requirement of feeding, use waste tyre shredder or other equipment to process materials. Then transport waste materials into reactor by screw feeder.

Continuous Pyrolysis

Burners and recovered gas lance heating energy provide the heat required for the main furnace. When the temperature rises slowly, a series of products start to be produced, such as combustible gas, pyrolysis oil, carbon black and so on.

Combustible Gas Recovery

The high temperature pyrolysis oil is cooled by the condenser. Then the heavy oil gas fells into oil tank. The non-liquefied combustible gas can be used as the heating fuel of the air spray gun after being removed impurities by the water seal. It also can be collected respectively.

De-dusting System

The high-temperature flue gas enters the condenser under the action of induced draft fans. After cooling down, the flue gas enters the spray tower. The spray tower removes some harmful substances. the discharged exhaust gas meet EU emission standards.

Water-cooling Discharging

Substances such as high temperature carbon black are transported from the main furnace. After the water-cooled slag removal system, the temperature drops to about 30 degrees Celsius. This set of equipment can realize high temperature discharge without cooling time.

How to Make Pyrolysis Oil Continuously

Continuous waste tyre pyrolysis plant with mature pyrolysis technology has high output rate and high safety level. The final products (oil, carbon black and steel) has wide application. It is available for you to see the continuous machine and other types in Beston manufacturing factory at any time. We believe Beston continuous plant is worthy of your investment.

Contact Us
Please specify your requirement by referring to the following aspects:

1What kind of solution will meet your demand? (Key point)

2What kind of material and expected end product are you planning to have? (Right solution begins from material and product)

3When is the project supposed to be running? (Key info for A-Z project programming)

4Budget for machinery purchasing? (Key info for right model)

5Points that you really focus on. (Customized service from our project consultant)

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