Beston continuous pyrolysis plant aims at continuously converting more black pollution to energy. This plant turns tyre, plastic and rubber to oil. Many governments and investors have done a lot of work on waste management. Because there is nearly no way that waste could be environmentally friendly processed in large quantities. This type of machine is a great choice to process waste pollution-free. Beston continuous type has many overwhelming advantages, like high rate of safety, high-cost performance ratio, etc.
Beston Continuous Tyre Pyrolysis Plant for Sale
Beston provides BLL-30 fully continuous plant. Choose the right pyrolysis machine according to the following parameters. Beston also provide customized pyrolysis line. Leave your demand to Beston
| Model | BLL-30 | |
| Capacity | 30-35t/d | |
| Working Process | Fully continuous | |
| Reactor Size | φ1800*18500mm | |
| Reactor Material | 310S stainless steel | |
| Drive System | ZQH650-50 reducer+15kw frequency conversion motor | |
| Land (L*W*H) | 70m*20m*10m | |
| Power | 256kw | |
| Burner | 2.5 million kcal per set | |
| Total Weight of Shipped Materials | About 150t | |
| Number of Containers | 25m*8m bulk cargo+8*40HQ | |
| Noise (dB) | ≤60 | |
| Heating Materials | Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc. | |
| Condensing System | Vertical Condenser | φ920*3200 2 sets of vertical condenser |
| 3-in-1 Condenser | ||
Raw Materials for Beston Continuous Pyrolysis Machine
This continuous pyrolysis plant could process waste tires, oil sludge, waste plastics, industrial waste, domestic waste RDF, etc. These materials are difficult to handle and have low recovery rates.
Why Choose Beston Continuous Pyrolysis Plant to Do Business?
Continuous waste tyre pyrolysis plant was developed by Beston with years of experience in pyrolysis equipment design, manufacturing, installation and operation. Now this machine is the third generation. Many advanced structures and patented technologies are used in this model. And many key performance parameters are excellent.
The materials are continuously transported to the pyrolysis furnace isolated from oxygen by the screw conveyor. This device has the following advantages. It has a high degree of automation and real-time monitoring design to help to reduce labor. More importantly, the device is equipped with a gram-level precision electronic weighing system. The amount of feed can be precisely controlled by workers.
This continuous type is equipped with a high-temperature resistant induced draft fan. It is made of stainless steel. This device can evenly mix two kinds of hot air in a certain proportion. They are exhaust gas in the furnace and the hot air provided by the burner. The mixed gas is used to heat the reactor. Because of the precise air volume ratio, this device helps to achieve precise temperature control in the reactor.
This pyrolysis system adopts a three-stage condensation structure. The primary condenser removes heavy impurities from high-temperature oil gas. The secondary and tertiary condensers improve the oil gas recovery rate and collect different quality of pyrolysis oil in stages. Also, this condenser uses a self-cleaning system. It uses the oil pump to circulate the hot oil in the oil tank to flush the pipes in the condenser.
In the feeding system, the air in the sealed silo is replaced by ammonia with a purity of more than 95%. This design effectively prevents excessive air or oxygen entering the continuous feed and the reactor. When ammonia replaces air, the oxygen-depleted environment inside the reactor makes the pyrolysis process safer and efficient. Contact us to get more information.
In order to ensure the safety of workers and save pyrolysis time, the discharge system is equipped with automatic water cooling dischargers. The spiral water cooling system reduces the temperature of the carbon black to below 30 degrees. In addition, the screw seal discharger can prevent air from entering the flue. The whole discharging process is safe.
In recent years, Asian and European governments have imposed stricter requirements on local factories than in past decades. Beston continuous pyrolysis unit solves this problem well. Before being discharged, the exhaust gas is processed by the dedusting system. If this system still does not meet your requirements, we provide you with an activated carbon adsorption system.
This system uses Siemens PLC as the control core. And it adopts Ethernet communication equipment and 5G technology. This system is a man-machine communication platform, and can realize the flow chart of dynamic engineering operations. Many parameter setting functions are integrated into one, which can realize centralized control. It can also be monitored remotely in real-time through IoT technology.
Projects of Beston Continuous Tyre Pyrolysis Plant Over the World
Beston continuous pyrolysis machines were installed in 10+ countries, for example, Canada, Indonesia, the Philippines, Nigeria, the Netherlands, Kazakhstan, Ukraine, Romania, etc. Beston proivdes layout design, project reports and installment service to these customers. They are satisfied with the final results. See these pyrolysis projects from the following pages. If you wanna know the details, contact us now.
Beston Continuous Pyrolysis Equipment Installed in Romania
There is a set of BLL-30 Beston pyrolysis plant installed in Romania in 2018. This project is used to process waste plastic. Beston engineers went on site and helt this customer to install this plant. The whole installation process was smooth. See the installed continuous pyrolysis project.
How to Make Profits from Valuable Final Products
The main products from continuous contains pyrolysis oil/TPO (tyre pyrolysis oil)/ TDF (tyre derived fuel), carbon black, syn-gas and steel wire. These products have high value, especially non-standard diesel oil. See theri main applications in the market.
Note: if you wanna recycle steel wire at a high value, pull the steel wire out of the tire before pyrolysis.
| Products | Usage |
| Pyrolysis oil | • Pyrolysis oil can be sold to industries directly. |
| • Non-standard pyrolysis oil is reprocessed into high-quality oil by waste oil distillation machine. | |
| • Oil can be used as fuel for iron factory, power plant, cement factory, ceramic factory, restaurant, etc. | |
| Carbon black | • Carbon black can be sold directly. |
| • It can be peprocessed into high-quality carbon by the carbon black processing plant. | |
| • It is used to make carbon brick by briquetting equipment. | |
| Steel wire | • Steel wire can be sold directly. |
| Combustible gas | • It can be used as fuel heating the reactor. |
Continuous Pyrolysis Machine VS Batch Pyrolysis Equipment VS Skid-mounted Pyrolysis Plant
Working period: continuous work within 5-6 days
Structure: partial system with modular structure
Capacity: 13-30 T/D
Fundamental work: need
Reactor cooling time: not required
Automation level: High
Installment period: 25-45 working days
Working period: one furnace per day
Structure: partial system with modular structure
Capacity: 5-10 T/D
Fundamental work: need
Reactor cooling time: need
Automation level: medium
Installment period: 20-40 working days
Working period: one furnace per day
Structure: modular structure
Capacity: 2-3 T/D
Fundamental work: not required
Reactor cooling time: need
Automation level: medium
Installment period: 3-5 working days
Large Demand for Beston Continuous Waste Tyre Pyrolysis Machine
In recent years, the gologal world has a huge increase in population and the waste. Facing with serious pollution, some governments have posted a series of policies to strengthen pollution control. Beston tyre to fuel pyrolysis machine treats several kinds of waste without pollution. It is a good option for investors.
The fully continuous plant with a large capacity performs well, which is not common to see. It is tested by our several departments again and again. Finally, it can handle 13-30 tons of tyre per day in a stable and effcient condition. Moreover, this system adopts several our patent technolgies.
Beston continuous plant with high-level automatic system is easy to manage. It just need few people to manage. The feeding system, discharging system and PLC control system are easy to operate. The wrkers don’t need much technical ability. And Beston provides training services. After the service is over, workers can operate the system safely and proficiently.
Pyrolysis Oil Output from Different Raw Materials
When investors use this type of machines to process waste, the final pyrolysis oil output vaires according to different kinds of materials. The following data is for your reference.
Working Process of Continuous Tire Pyrolysis Plant
Check the size of materials. If the size of materials don’t meet the requirement of feeding, use waste tyre shredder or other equipment to process materials. Then transport waste materials into reactor by screw feeder.
Burners and recovered gas lance heating energy provide the heat required for the main furnace. When the temperature rises slowly, a series of products start to be produced, such as combustible gas, pyrolysis oil, carbon black and so on.
The high temperature pyrolysis oil is cooled by the condenser. Then the heavy oil gas fells into oil tank. The non-liquefied combustible gas can be used as the heating fuel of the air spray gun after being removed impurities by the water seal. It also can be collected respectively.
The high-temperature flue gas enters the condenser under the action of induced draft fans. After cooling down, the flue gas enters the spray tower. The spray tower removes some harmful substances. the discharged exhaust gas meet EU emission standards.
Substances such as high temperature carbon black are transported from the main furnace. After the water-cooled slag removal system, the temperature drops to about 30 degrees Celsius. This set of equipment can realize high temperature discharge without cooling time.
Continuous waste tyre pyrolysis plant with mature pyrolysis technology has high output rate and high safety level. The final products (oil, carbon black and steel) has wide application. It is available for you to see the continuous machine and other types in Beston manufacturing factory at any time. We believe Beston continuous plant is worthy of your investment.
