Pyrolysis reactor is the most concerned key part related to the pyrolysis business. Choosing a good-quality reactor not only means a long-time warranty but also help to save repair and maintenance cost. Beston Group mainly offers three types and a series of customized service. View the following specifications.
What is a Pyrolysis Reactor?
The Pyrolysis reactor is the core part of the pyrolysis equipment. The raw materials undergo high-temperature reactions in the furnace and produce a series of products. Typically, the main reactor can handle plastics, tires, and sludge. The end product is pyrolysis oil. A good quality, well-designed pyrolysis reactor can ensure greater safety and efficiency.
Types of Pyrolysis Reactors for Sale
According to the different working methods of customers, Beston Group provides three pyrolysis reactor types, including skid-mounted type, intermittent type, and continuous type. Their throughput ranges vary. Please see the information:
| Types | Features |
| Skid mounted type | The skid-mounted type is a frame structure. Easy to install and move. This type can handle 1-3 tons of raw materials per day. It occupies a small footprint. |
| Batch type | The batch type (also called small pyrolysis reactor) is a fixed-bed reactor. It processes one furnace of raw material per day. This type requires infrastructure work. This type can handle 4-16 tons of raw materials per day. Based on the processing volume, many customers choose this type. |
| Continuous type | The continuous type is fixed-bed. It can process raw materials continuously for 3-5 days. This type requires infrastructure work. This type can handle 30-35 tons of raw materials per day. This type has a large processing capacity. And continuous work brings high efficiency. |
Parameters of Beston Pyrolysis Reactors for Sale
| Model | BLJ-3 | BLJ-6 | BLJ-10 | BLJ-16 | BLL-16 | BLL-30 | |
| Capacity | 1-3t/d | 4-6t/d | 8-10t/d | 12-16t/d | 8t/d (only for rubber powder) | 30-35t/d | |
| Working Process | Batch | Batch | Batch | Batch | Semi-continuous | Fully continuous | |
| Reactor Size | φ1400*4900mm | φ2200*6000mm | φ2600*6600mm | φ2800*7100mm | φ2800*7100mm | φ1800*18500mm | |
| Reactor Material | Q245R | Q245R | Q245R | Q245R | Q245R | 310S stainless steel | |
| Drive System | 350 reducer+4kw drive motor | 400 reducer+5.5kw drive motor | 400 reducer+5.5kw drive motor | 500 reducer+7.5kw drive motor | 500 reducer+7.5kw drive motor | ZQH650-50 reducer+15kw frequency conversion motor | |
| Land (L*W*H) | 18m*4.2m*6m | 30m*12m*8m | 30m*13m*8m | 33m*13m*8m | 33m*13m*8m | 70m*20m*10m | |
| Power | 16.65kw | 37.85kw | 44.3kw | 55.6kw | 55.6kw | 256kw | |
| Burner | 2*200,000 kcal | 2*300,000 kcal | 2*300,000 kcal | 2*400,000 kcal | 2*400,000 kcal | 2.5 million kcal per set | |
| Total Weight of Shipped Materials | About 18t | About 24.5t | About 28t | About 34.5t | About 34.5t | About 150t | |
| Number of Containers | 1*40HQ | 1*40FR+1*40HQ+1*20 GP | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 25m*8m bulk cargo+8*40HQ | |
| Noise (dB) | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 | |
| Heating Materials | Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc. | ||||||
| Condensing System | Vertical Condenser | φ426*3000 Single piece condensing area 7.58m2 | φ630*3600 Single piece condensing area 17.8m2 | φ630*3600 Single piece condensing area 17.8m2 | φ820*3600 Single piece condensing area 35.6m2 | φ820*3600 Single piece condensing area 35.6m2 | φ920*3200 2 sets of vertical condenser |
| 3-in-1 Condenser | 3000*2200*2250 Condensing area 17.51m2 | 5800*2260*2500 Condensing area 35.85m2 | 5800*2260*2500 Condensing area 35.85m2 | 8000*2260*2500 Condensing area 49.5m2 | 8000*2260*2500 Condensing area 49.5m2 | ||
Various Pyrolysis Reactor Designs
There are many types of combinations of reactors. The most common standard configuration is a main furnace plus a set of condensers and a set of de-dusting systems. In addition, Beston Group can provide 2 main furnaces plus a subsequent processing system or other customized systems according to customer needs. Beston Group has professional technical engineers. The approach developed based on customer needs is practical and feasible. Moreover, we provide a series of technical parameters and drawing designs. See some pyrolysis videos here.
What is the Heating Fuel of Pyrolysis Reactor?
There are many types of fuels used to heat the pyrolysis chamber. These fuels include natural gas, diesel, heavy oil, and pyrolysis oil. Customers can learn about local fuel prices and corresponding burner prices. Customers can choose the appropriate heating fuel according to the market price. The consumption of each fuel varies depending on the device. If the customer would like detailed fuel consumption, please send the details to Beston Group.
The working time of a pyrolysis furnace is usually 10-14 hours. Among them, the preheating time is 2-3 hours. Pyrolysis time is 7-11 hours. During Pyrolysis, the temperature is usually between 280-350 degrees Celsius.
What is the Material of Waste Pyrolysis Furnace?
Beston pyrolysis reactor is available in a wide range of materials. Materials include Q345R, 310S, 304 stainless steel, etc. There are two important factors affecting the selection of main furnace materials, including processing time and raw material composition. When the standard configuration cannot meet customers’ needs, customers can send the details of the raw materials and processing requirements to Beston Group. Beston Group will recommend a suitable pyrolysis furnace solution based on the customer’s needs.
Standard-quality and Various-option Pyrolysis Furnace
Safe Tyre Pyrolysis Reactor Design
Besides, there are other safety designs in the reactor, like a honeycomb filter (anti-blocking outlet tube), and temperature and pressure meters.
Personal Customization – Reactor Door
The shape and the size of the reactor are not fixed. According to your special requirement, we can customize the shape and size after analyzing accurately by Beston professional technician. The shape of the reactor door can be round, square, oval, and so on.
Combustible Gas Recycling System
In the pyrolysis process, some waste combustible gas will be generated in the reactor. This kind of gas will be processed. Customers can use syn-gas as fuel to provide heat for the reactor. This procedure will help investors to save a large amount of fuel costs.
What is Pyrolysis Reactor Price?
Beston Group is a pyrolysis reactor manufacturer and solutions provider. Our equipment is manufactured in our factory. In order to give customers a good experience, Beston Group provides ex-factory prices. What’s more, our factory has a professional team in charge. Customers can also get a better experience if they choose Beston Group.
In order to reduce pyrolysis reactor cost, Beston Group will provide customers with transportation route selection, installation guidance, customized equipment, etc.
The quality of the pyrolysis reactor greatly influences the safety and efficiency of the whole project. Beston offers three types of reactor designs and other personal-customized services. Customers leave detailed requirement to us. Then we give a suitable solution to customers. Besides, we would like to invite customers to check the quality of machines in our manufacturing factory. And we will arrange the business trip in advance. View Beston Youtube to see more cases.
