Pyrolysis Reactor

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PRODUCTS:pyrolysis products

Pyrolysis Reactor

Pyrolysis reactor is the most concerned key part related to the pyrolysis business. Choosing a good-quality reactor not only means a long-time warranty but also help to save repair and maintenance cost. Beston Group mainly offers three types and a series of customized service. View the following specifications.

Beston Pyrolysis Reactor Installed in Libya
Beston Pyrolysis Reactor Installed in Libya

What is a Pyrolysis Reactor?

The Pyrolysis reactor is the core part of the pyrolysis equipment. The raw materials undergo high-temperature reactions in the furnace and produce a series of products. Typically, the main reactor can handle plastics, tires, and sludge. The end product is pyrolysis oil. A good quality, well-designed pyrolysis reactor can ensure greater safety and efficiency.

What is Waste Pyrolysis Reactor

Types of Pyrolysis Reactors for Sale

According to the different working methods of customers, Beston Group provides three pyrolysis reactor types, including skid-mounted type, intermittent type, and continuous type. Their throughput ranges vary. Please see the information:

Types Features
Skid mounted type The skid-mounted type is a frame structure. Easy to install and move.
This type can handle 1-3 tons of raw materials per day.
It occupies a small footprint.
Batch type The batch type (also called small pyrolysis reactor) is a fixed-bed reactor. It processes one furnace of raw material per day. This type requires infrastructure work.
This type can handle 4-16 tons of raw materials per day.
Based on the processing volume, many customers choose this type.
Continuous type The continuous type is fixed-bed. It can process raw materials continuously for 3-5 days. This type requires infrastructure work.
This type can handle 30-35 tons of raw materials per day.
This type has a large processing capacity. And continuous work brings high efficiency.
Pyrolysis Reactor Types - Beston Group
Pyrolysis Reactor Types – Beston Group

Parameters of Beston Pyrolysis Reactors for Sale

ModelBLJ-3BLJ-6BLJ-10BLJ-16BLL-16BLL-30
Capacity1-3t/d4-6t/d8-10t/d12-16t/d8t/d (only for rubber powder)30-35t/d
Working ProcessBatchBatchBatchBatchSemi-continuousFully continuous
Reactor Sizeφ1400*4900mmφ2200*6000mmφ2600*6600mmφ2800*7100mmφ2800*7100mmφ1800*18500mm
Reactor MaterialQ345RQ345RQ345RQ345RQ345R310S stainless steel
Drive System350 reducer+4kw drive motor400 reducer+5.5kw drive motor400 reducer+5.5kw drive motor500 reducer+7.5kw drive motor500 reducer+7.5kw drive motorZQH650-50 reducer+15kw frequency conversion motor
Land (L*W*H)18m*4.2m*6m30m*12m*8m30m*13m*8m33m*13m*8m33m*13m*8m70m*20m*10m
Power16.65kw37.85kw44.3kw55.6kw55.6kw256kw
Burner2*200,000 kcal2*300,000 kcal2*300,000 kcal2*400,000 kcal2*400,000 kcal2.5 million kcal per set
Total Weight of Shipped MaterialsAbout 18tAbout 24.5tAbout 28tAbout 34.5tAbout 34.5tAbout 150t
Number of Containers1*40HQ1*40FR+1*40HQ+1*20 GP1*40FR+2*40HQ1*40FR+2*40HQ1*40FR+2*40HQ25m*8m bulk cargo+8*40HQ
Noise (dB)≤60≤60≤60≤60≤60≤60
Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing SystemVertical Condenserφ426*3000
Single piece condensing area
7.58m2
φ630*3600
Single piece condensing area
17.8m2
φ630*3600
Single piece condensing area
17.8m2
φ820*3600
Single piece condensing area
35.6m2
φ820*3600
Single piece condensing area
35.6m2
φ920*3200
2 sets of vertical condenser
3-in-1 Condenser3000*2200*2250
Condensing area
17.51m2
5800*2260*2500
Condensing area
35.85m2
5800*2260*2500
Condensing area
35.85m2
8000*2260*2500
Condensing area
49.5m2
8000*2260*2500
Condensing area
49.5m2

Various Pyrolysis Reactor Designs

There are many types of combinations of reactors. The most common standard configuration is a main furnace plus a set of condensers and a set of de-dusting systems. In addition, Beston Group can provide 2 main furnaces plus a subsequent processing system or other customized systems according to customer needs. Beston Group has professional technical engineers. The approach developed based on customer needs is practical and feasible. Moreover, we provide a series of technical parameters and drawing designs. See some pyrolysis videos here.

Pyrolysis Reactor Design - Beston Group

What is the Heating Fuel of Pyrolysis Reactor?

There are many types of fuels used to heat the pyrolysis chamber. These fuels include natural gas, diesel, heavy oil, and pyrolysis oil. Customers can learn about local fuel prices and corresponding burner prices. Customers can choose the appropriate heating fuel according to the market price. The consumption of each fuel varies depending on the device. If the customer would like detailed fuel consumption, please send the details to Beston Group.

The working time of a pyrolysis furnace is usually 10-14 hours. Among them, the preheating time is 2-3 hours. Pyrolysis time is 7-11 hours. During Pyrolysis, the temperature is usually between 280-350 degrees Celsius.

Heating Fuel of Pyrolysis Reactors

What is the Material of Waste Pyrolysis Furnace?

Beston pyrolysis reactor is available in a wide range of materials. Materials include Q345R, 310S, 304 stainless steel, etc. There are two important factors affecting the selection of main furnace materials, including processing time and raw material composition. When the standard configuration cannot meet customers’ needs, customers can send the details of the raw materials and processing requirements to Beston Group. Beston Group will recommend a suitable pyrolysis furnace solution based on the customer’s needs.

Material of Pyrolysis Reactor - Beston Group

Standard-quality and Various-option Pyrolysis Furnace

Safe Tyre Pyrolysis Reactor Design

Casing with Insulation MaterialsWhen we installed the pyrolysis plant, we put three layers of insulation material (aluminum silicate wool, fire-resistant concrete, and corrugated sheeting) into the space between the case and the reactor. The temperature tolerance reaches 1000 ℃. The purpose of these materials is to lower the temperature in case of scalding workers. Secondly, this casing can keep the heat constant.

Full-sealed Working ProcessBeston pyrolysis reactor for sale adopts senior static sealing material. When the pyrolysis process starts, the working process is fully sealed, which isolates oxygen. Therefore, the pyrolysis process is more efficient.
Besides, there are other safety designs in the reactor, like a honeycomb filter (anti-blocking outlet tube), and temperature and pressure meters.

Pyrolysis Casing
Pyrolysis Casing
Beston Pyrolysis Reactor Design
Beston Pyrolysis Reactor Design

Personal Customization – Reactor Door

The shape and the size of the reactor are not fixed. According to your special requirement, we can customize the shape and size after analyzing accurately by Beston professional technician. The shape of the reactor door can be round, square, oval, and so on.

Combustible Gas Recycling System

In the pyrolysis process, some waste combustible gas will be generated in the reactor. This kind of gas will be processed. Customers can use syn-gas as fuel to provide heat for the reactor. This procedure will help investors to save a large amount of fuel costs.

Beston Pyrolysis Furnace Shipped to Indonesia
Beston Pyrolysis Furnace with Syn-gas Recycling System Can Be Customized

What is Pyrolysis Reactor Price?

Beston Group is a pyrolysis reactor manufacturer and solutions provider. Our equipment is manufactured in our factory. In order to give customers a good experience, Beston Group provides ex-factory prices. What’s more, our factory has a professional team in charge. Customers can also get a better experience if they choose Beston Group.

In order to reduce pyrolysis reactor cost, Beston Group will provide customers with transportation route selection, installation guidance, customized equipment, etc.

Contact Beston Group to Get Pyrolysis Reactor Prices

The quality of the pyrolysis reactor greatly influences the safety and efficiency of the whole project. Beston offers three types of reactor designs and other personal-customized services. Customers leave detailed requirement to us. Then we give a suitable solution to customers. Besides, we would like to invite customers to check the quality of machines in our manufacturing factory. And we will arrange the business trip in advance. View Beston Youtube to see more cases.

Contact Us

Please specify your requirement by referring to the following aspects:

1What kind of solution will meet your demand? (Key point)

2What kind of material and expected end product are you planning to have? (Right solution begins from material and product)

3When is the project supposed to be running? (Key info for A-Z project programming)

4Budget for machinery purchasing? (Key info for right model)

5Points that you really focus on. (Customized service from our project consultant)

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