Pyrolysis Reactor

Pyrolysis reactor is the most concerned key part related to the pyrolysis business. Choosing a good-quality reactor not only means a long time warranty but also help to save repair and maintenance cost. Beston mainly offers three types. View the following specifications.

Pyrolysis Reactor Types

Model		BLJ-3	BLJ-6	BLJ-10	BLL-16	BLL-30
Capacity		1-3t/d	4-6t/d	8-10t/d	12-16t/d	30-35t/d
Working Process		Batch	Batch	Batch	Semi-continuous	Fully continuous
Reactor Size		φ1400*4900mm	φ2200*6000mm	φ2600*6600mm	φ2800*7100mm	φ1800*18500mm
Reactor Material		Q245R	Q245R	Q245R	Q245R	310S stainless steel
Drive System		350 reducer+4kw drive motor	400 reducer+5.5kw drive motor	400 reducer+5.5kw drive motor	500 reducer+7.5kw drive motor	ZQH650-50 reducer+15kw frequency conversion motor
Land (L*W*H)		18m*4.2m*6m	30m*12m*8m	30m*13m*8m	33m*13m*8m	70m*20m*10m
Power		16.65kw	37.85kw	44.3kw	55.6kw	256kw
Burner		2*200,000 kcal	2*300,000 kcal	2*300,000 kcal	2*400,000 kcal	2.5 million kcal per set
Total Weight of Shipped Materials		About 18t	About 24.5t	About 28t	About 34.5t	About 150t
Number of Containers		1*40HQ	1*40FR+1*40HQ+1*20 GP	1*40FR+2*40HQ	1*40FR+2*40HQ	25m*8m bulk cargo+8*40HQ
Noise (dB)		≤60	≤60	≤60	≤60	≤60
Heating Materials		Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing System	Vertical Condenser	φ426*3000 Single piece condensing area 7.58m2	φ630*3600 Single piece condensing area 17.8m2	φ630*3600 Single piece condensing area 17.8m2	φ820*3600 Single piece condensing area 35.6m2	φ920*3200 2 sets of vertical condenser
	3-in-1 Condenser	3000*2200*2250 Condensing area 17.51m2	5800*2260*2500 Condensing area 35.85m2	5800*2260*2500 Condensing area 35.85m2	8000*2260*2500 Condensing area 49.5m2

Good Plan to Improve Efficiency with Less Budget – One System with Two Reactors

Normally, some investors who pursue large output with less budget will choose One System with Two Reactors. Firstly, two reactors use the same pyrolysis system. It reduces customers’ fundamental costs. Secondly, two reactors work at the same time. Under sufficient heat offering, efficiency has greatly improved. Meanwhile, the output and quality of final products are enhanced. One System with Two Reactors is an excellent alternative when you plan to process massive tyre waste.

Standard-quality and Various-option Pyrolysis Reactor

Safe Tyre Pyrolysis Reactor Design

Casing with Insulation Materials

When we install the pyrolysis plant, we put three layers of insulation material (aluminum silicate wool, fire-resistant concrete and corrugated sheeting) into the space between the case and the reactor. The temperature tolerance reaches 1000 ℃. The purpose of these materials is to lower the temperature in case of scalding workers. Secondly, this casing can keep the heat constant.
– Explosion-proof Valve – Release Pressure in Emergency)

The safety valve has played an important role in the pyrolysis system. When the pressure exceeds the standard, open the explosion-proof valve. And part of the gas will be discharged into the outside.

Full-sealed Working Process

Beston pyrolysis reactor for sale adopts senior static sealing material. When the pyrolysis process starts, the working process is fully sealed, which isolates oxygen. Therefore, the pyrolysis process is more efficient.

Besides, there is other safety designs in the reactor, like honeycomb filter (anti-blocking outlet tube), temperature and pressure meters.

Personal Customization – Reactor Door

The shape and the size of the reactor are not fixed. According to your special requirement, we can customize the shape and size after analyzed accurately by Beston professional technician.

Saving Fuel Energy- Combustible Gas Recycling System

In the pyrolysis process, some waste combustible gas will generate in the reactor. This kind of gas enters into the condenser and hydroseal. After reprocessing, customers can use combustible as bio-fuel to provide heat for the reactor. This procedure will help investors to save a large amount of fuel costs. Of course, you can recycle this gas for other usages.

Smoke Emission Cleaning – Dedusting System

Some waste smoke with high temperatures will be generated in the waste pyrolysis process. This tyre pyrolysis plant is equipped with de-dusting system to clean this smoke. After going through procedures of water washing, water spray and ceramic ring adsorption, the discharged smoke meets international emission standards.

The quality of pyrolysis reactor greatly influences the safety and efficiency of the whole project. Beston offers four types of reactor designs and other personal-customized services. Besides, we would like to invite you to check its quality in our manufacturing factory. Welcome to your arrival.