Pyrolysis Reactor

Pyrolysis reactor is the most concerned key part related to the pyrolysis business. Choosing a good-quality reactor not only means a long time warranty but also help to save repair and maintenance cost. Beston mainly offers three types. View the following specifications.

Beston Waste Pyrolysis Reactor Installed in China
Four Sets of Beston Waste Pyrolysis Reactor Installed in China

Pyrolysis Reactor Types

Skid-mounted Pyrolysis Reactor

Batch working method.
There are two reactors that process 1-3 tons of waste per day.

Batch Pyrolysis Reactor

Batch working method.
There are two reactors that process 4-10 tons of waste per day.

Continuous Pyrolysis Reactor

Semi-continuous and fully continuous working method.
These two kinds of reactors can process 12-35 tons of waste a day.

ModelBLJ-3BLJ-6BLJ-10BLL-16BLL-30
Capacity1-3t/d4-6t/d8-10t/d12-16t/d30-35t/d
Working ProcessBatchBatchBatchSemi-continuousFully continuous
Reactor Sizeφ1400*4900mmφ2200*6000mmφ2600*6600mmφ2800*7100mmφ1800*18500mm
Reactor MaterialQ245RQ245RQ245RQ245R310S stainless steel
Drive System350 reducer+4kw drive motor400 reducer+5.5kw drive motor400 reducer+5.5kw drive motor500 reducer+7.5kw drive motorZQH650-50 reducer+15kw frequency conversion motor
Land (L*W*H)18m*4.2m*6m30m*12m*8m30m*13m*8m33m*13m*8m70m*20m*10m
Power16.65kw37.85kw44.3kw55.6kw256kw
Burner2*200,000 kcal2*300,000 kcal2*300,000 kcal2*400,000 kcal2.5 million kcal per set
Total Weight of Shipped MaterialsAbout 18tAbout 24.5tAbout 28tAbout 34.5tAbout 150t
Number of Containers1*40HQ1*40FR+1*40HQ+1*20 GP1*40FR+2*40HQ1*40FR+2*40HQ25m*8m bulk cargo+8*40HQ
Noise (dB)≤60≤60≤60≤60≤60
Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing SystemVertical Condenserφ426*3000
Single piece condensing area
7.58m2
φ630*3600
Single piece condensing area
17.8m2
φ630*3600
Single piece condensing area
17.8m2
φ820*3600
Single piece condensing area
35.6m2
φ920*3200
2 sets of vertical condenser
3-in-1 Condenser3000*2200*2250
Condensing area
17.51m2
5800*2260*2500
Condensing area
35.85m2
5800*2260*2500
Condensing area
35.85m2
8000*2260*2500
Condensing area
49.5m2
Skid-mounted Pyrolysis Plant for Sale
Skid-mounted Pyrolysis Plant for Sale

Batch Pyrolysis Reactor for Sale
Batch Pyrolysis Reactor for Sale

Semi-continuous Pyrolysis Reactor for Sale
Semi-continuous Pyrolysis Reactor for Sale

Continuous Pyrolysis Reactor for Sale
Continuous Pyrolysis Reactor for Sale

Good Plan to Improve Efficiency with Less Budget – One System with Two Reactors

Normally, some investors who pursue large output with less budget will choose One System with Two Reactors. Firstly, two reactors use the same pyrolysis system. It reduces customers’ fundamental costs. Secondly, two reactors work at the same time. Under sufficient heat offering, efficiency has greatly improved. Meanwhile, the output and quality of final products are enhanced. One System with Two Reactors is an excellent alternative when you plan to process massive tyre waste.

Beston One System with Two Reactors
Beston One System with Two Reactors

Standard-quality and Various-option Pyrolysis Reactor

Safe Tyre Pyrolysis Reactor Design

Casing with Insulation Materials

When we install the pyrolysis plant, we put three layers of insulation material (aluminum silicate wool, fire-resistant concrete and corrugated sheeting) into the space between the case and the reactor. The temperature tolerance reaches 1000 ℃. The purpose of these materials is to lower the temperature in case of scalding workers. Secondly, this casing can keep the heat constant.
– Explosion-proof Valve – Release Pressure in Emergency)

The safety valve has played an important role in the pyrolysis system. When the pressure exceeds the standard, open the explosion-proof valve. And part of the gas will be discharged into the outside.

Full-sealed Working Process

Beston pyrolysis reactor for sale adopts senior static sealing material. When the pyrolysis process starts, the working process is fully sealed, which isolates oxygen. Therefore, the pyrolysis process is more efficient.

Besides, there is other safety designs in the reactor, like honeycomb filter (anti-blocking outlet tube), temperature and pressure meters.

Casing
Casing
Pyrolysis Reactor Design
Pyrolysis Reactor Design

Personal Customization – Reactor Door

The shape and the size of the reactor are not fixed. According to your special requirement, we can customize the shape and size after analyzed accurately by Beston professional technician.

Pyrolysis Furnace Shipped to Indonesia
Beston Pyrolysis Furnace Shipped to Indonesia

Saving Fuel Energy- Combustible Gas Recycling System

In the pyrolysis process, some waste combustible gas will generate in the reactor. This kind of gas enters into the condenser and hydroseal. After reprocessing, customers can use combustible as bio-fuel to provide heat for the reactor. This procedure will help investors to save a large amount of fuel costs. Of course, you can recycle this gas for other usages.

Smoke Emission Cleaning – Dedusting System

Some waste smoke with high temperatures will be generated in the waste pyrolysis process. This tyre pyrolysis plant is equipped with de-dusting system to clean this smoke. After going through procedures of water washing, water spray and ceramic ring adsorption, the discharged smoke meets international emission standards.

Dedusting System
Dedusting System

The quality of pyrolysis reactor greatly influences the safety and efficiency of the whole project. Beston offers four types of reactor designs and other personal-customized services. Besides, we would like to invite you to check its quality in our manufacturing factory. Welcome to your arrival.

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