Pyrolysis reactor is the most concerned key part related to pyrolysis business. Choosing a good-quality reactor not only means a long time warranty but also help to save repair and maintenance cost. Beston mainly offers three types. View the following specifications.
Pyrolysis Reactor Types
Skid-mounted & Small Pyrolysis Reactor
There are two reactors which can process 6-20 tons of waste per day.
| Reactor | BLJ-3 | BLJ-6 | BLJ-10 |
| Daily Capacity | 1-3t | 6T | 8T-10T |
| Working Method | Batch | ||
| Reactor Size | 1.4m*5m*1.1m | D2.2*L6.0m | D2.6*L6.6m |
| Pattern | Batch | Rotary | |
| Heating Materials | Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc. | ||
| Total Power | 15 kw/h | 24kw/h | 30kw/h |
| Pressure | Normal Pressure | ||
Continuous Pyrolysis Reactor
These two kinds of reactors can process 16-24 tons of waste a day.
| Reactor | BLJ-16 | BLL-20 |
| Daily Capacity | 15-20T | 20-24T |
| Working Method | Semi-Continuous | Fully Continuous |
| Reactor Size | D2.8*L7.1m | D1.4*L11m |
| Pattern | Horizontal | |
| Heating Materials | Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc. | |
| Total Power | 54kw/h | 71.4kw/h |
| Operating Pressure | Constant Pressure | |
Good Plan to Improve Efficiency with Less Budget – One System with Two Reactors
Normally, some investors who pursue large output with less budget will choose One System with Two Reactors. Firstly, two reactors use the same pyrolysis system. It reduces customers’ fundamental cost. Secondly, two reactors work at the same time. Under sufficient heat offering, efficiency has greatly improved. Meanwhile, the output and quality of final products are enhanced. One System with Two Reactors is an excellent alternative when you plan to process massive tyre waste.
Standard-quality and Various-option Pyrolysis Reactor
1. Safe Tyre Pyrolysis Reactor Design
Casing with Insulation Materials
When we install pyrolysis plant, we put three layers of insulation material (aluminum silicate wool, fire-resistant concrete and corrugated sheeting) into space between the case and the reactor. The temperature tolerance reaches to 1000 ℃. The purpose of these materials is to lower the temperature in case of scalding workers. Secondly, this casing can keep heat constant.
– Explosion-proof Valve – Release Pressure in Emergency)
The safety valve has played an important role in the pyrolysis system. When the pressure exceeds the standard, open the explosion proof valve. And part of the gas will be discharged into the outside.
Full-sealed Working Process
Beston pyrolysis reactor for sale adopts senior static sealing material. When the pyrolysis process starts, the working process is fully sealed, which isolates oxygen. Therefore, the pyrolysis process is more efficient.
Besides, there are other safety design in reactor, like honeycomb filter (anti blocking outlet tube), temperature and pressure meters.
2. Personal Customization – Reactor Door
The shape and the size of the reactor are not fixed. According to your special requirement, we can customize the shape and size after analyzed accurately by Beston professional technician.
3. Saving Fuel Energy- Combustible Gas Recycling System
In the pyrolysis process, some waste combustible gas will generate in the reactor. This kind of gas enters into condenser and hydroseal. After reprocessed, customers can use combustible as bio-fuel to provide heat for reactor. This procedure will help investors to save a large amount of fuel cost. Of course, you can recycle these gas for other usages.
4. Smoke Emission Cleaning – Dedusting System
Some waste smoke with high temperature will be generated in the waste pyrolysis process. This tyre pyrolysis plant is equipped with de-dusting system to clean these smoke. After going through procedures of water washing, water spray and ceramic ring adsorption, the discharged smoke meets international emission standards.
The quality of pyrolysis reactor greatly influences the safety and efficiency of the whole project. Beston offers four types of reactor designs and other personal-customized services. Besides, we would like to invite you to check its quality in our manufacturing factory. Welcome to your arrival.