Beston pyrolysis plant is always an excellent choice for those who do environment-friendly business. Through pyrolysis technology, the waste tyre, rubber, oil sludge and plastic can be converted to pyrolysis oil and carbon black which has high economic value in our daily life. Customers even get other by-products (steel wire). Therefore, investing in a waste pyrolysis plant means contributing to economic progress and environmental development. Beston offers a one-stop service and installment service. Just leave your requirement to us.
What Kinds of Raw Materials Can be Pyrolyzed by Pyrolysis Equipment?
There are three main types of materials can be well converted into good oil and carbon black by Beston tyre to oil machine: tyre, rubber, oil sludge and plastic. These materials are easily got in our daily life. At present, they bring potential harm to the environment. Beston waste pyrolysis plant is able to dispose of this waste well. And this equipment will assist customers to earn high benefits. Besides, there is little difference in the final products produced by tyre and plastic. Customers can get extra steel wire from tire.
What are Usages of End Products Getting from MSW Pyrolysis Plant?
|Pyrolysis oil||• Can be sold directly.|
|• Reprocessed into diesel by waste oil distillation machine.|
|• Can be used as fuel for iron factory, power plant, cement factory, restaurant, etc.|
|Carbon black||• Can be sold directly.|
|• Reprocessed into high-quality carbon by the carbon black processing plant.|
|• Make carbon brick by briquetting equipment.|
|Combustible gas||• Can be used as fuel heating the reactor.|
Basic Parameter of Beston Pyrolysis Plant for Sale
|Working Process||Batch||Batch||Batch||Semi-continuous||Fully continuous|
|Reactor Material||Q245R||Q245R||Q245R||Q245R||310S stainless steel|
|Drive System||350 reducer+4kw drive motor||400 reducer+5.5kw drive motor||400 reducer+5.5kw drive motor||500 reducer+7.5kw drive motor||ZQH650-50 reducer+15kw frequency conversion motor|
|Burner||2*200,000 kcal||2*300,000 kcal||2*300,000 kcal||2*400,000 kcal||2.5 million kcal per set|
|Total Weight of Shipped Materials||About 18t||About 24.5t||About 28t||About 34.5t||About 150t|
|Number of Containers||1*40HQ||1*40FR+1*40HQ+1*20 GP||1*40FR+2*40HQ||1*40FR+2*40HQ||25m*8m bulk cargo+8*40HQ|
|Heating Materials||Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.|
|Condensing System||Vertical Condenser||φ426*3000|
Single piece condensing area
Single piece condensing area
Single piece condensing area
Single piece condensing area
2 sets of vertical condenser
Advantages of Beston Pyrolysis Plant Design
Difference of Beston Pyrolysis Plant Design
• Besides two holes for gas and carbon black in the screw discharger, Beston has an extra hole for maintaining and cleaning. This design helps to prolong the discharger’s lifetime.
• According to customers’ requirements, Beston provides custom service for the materials to keep the temperature of the base and the casing inner. A ceramic module is a good option. Besides good keeping-warm effectiveness, it is convenient to transport, install and disassemble.
Environmental-friendly Beston Pyrolysis Plant
• This project won’t discharge polluted water. The heat exchange water inner condenser is separated with oil gas, which doesn’t contain harmful materials.
• There is a combustion chamber for burning extra combustible gas.
• The atomization tower will purify the smoke. The final discharged smoke meets emission standards.
• For final products, this plant is equipped with the related tank or device to collect them.
How to Guarantee Safety?
• Every set of sealed rubber pyrolysis reactor is equipped with a thermometer, pressure gauge, and discharging valve to guarantee the security of workers and plant.
• A part of exhaust gas can’t be liquefied, like the alkanes class from C1 to C4. Through water seals, they are purified. Then it is safe to burn again in the combustion chamber.
• With auto welding technology support, Beston machine not only has high working efficiency but also has good quality.
• Our newest generation of heating is combined with direct and indirect heating. It makes the production process safe and saves fuel.
• Some parts can be applied to avoid explosions, like hydroseal, manifold, damping cans, etc.
Is There Custom Service for Reactor Door?
• According to your requirement, we can design a suitable shape and size for your reactor door. In some projects, the square door makes the process more efficient compared with the rod door because of the raw material and feeding method.
• Besides, consider abrasion and heat resistance, the dowel bush, location ring, and gear driving system have a new design. These designs will let this machine serve investors for a long time. When you need to customize these parts, just leave your requirement to Beston now.
• The reactor is related to the safety of the whole production line. The following things you should consider, for example, materials, shape, seals, heat resistance. Beston will tell you how to get a suitable one.
The Casing Have a Good Insulation Effectiveness
When the process starts, the temperature of the pyrolysis furnace has over 200℃, even 600℃. We put insulation materials into the fiction of insulation between casing and furnace body to prevent scalding and to keep the heat for the reactor. Usually, the casing installment is finished in the local area.
Pyrolysis Reactor is Efficient
BLJ-3, BLJ-6, and BLJ-10 waste pyrolysis machines have rotary reactors. BLJ-16 and BLL-30 have horizontal reactors. Because of double layers, there is enough time to pyrolyze materials thoroughly. Besides, the fully sealed reactor not only improves the operation safety but also reduces the dusting flying.
Beston Pyrolysis Plant Introduction at Beston Manufacturing Factory
Successful Beston Pyrolysis Projects in 25+ Countries
Beston Group is one of the top professional manufacturers. Due to the excellent performance, reasonable cost and fast shipment, many customers from the different areas have purchased Beston pyrolysis machine. In these projects, most pyrolysis machines are used to pyrolyze tyre, plastic and rubber. From their feedback, pyrolysis machinery is in good working condition to make profits for them.
See Video of Beston Pyrolysis Plant Delivery and Installment Zimbabwe
How Does a Pyrolysis Plant Work?
Feeding & Preheating
Final Products Discharging
How to Distinguish Batch, Seme-continuous and Fully Continuous Types?
- Batch pyrolysis is processed by the following steps in order, including feeding, preheating, pyrolyzing, oil gas exchanging, reactor cooling, and discharging.
- Semi-continuous pyrolysis is based on batch pyrolysis. However, it can feed and discharge at a high temperature. Because of this step, the time for preheating is reduced, which improves the working efficiency greatly.
- Fully continuous pyrolysis is the reaction reacting for a long time without stop.
Note: Contact us to know how to get the most suitable machine for you.
Why Customers Prefer Skid-mounted or Continuous Pyrolysis Plant?
Advantages of Skid-mounted Pyrolysis Equipment
• Skid-mount model has a tight structure, which saves land. It is easy to transport and install.
• It is convenient for demolition and motivation. It reduces the difficulty of migration in the next stage.
• It has a simple installment process. The majority of configuration work is finished in the manufacturing factory. On the site, just configure the modules. The time and working force are reduced largely compared with batch and continuous models.
Parts for your reference: Reactor, Fundamental Base, the Casing, Manifold, Oil Tank, Flue Condensor, Three in One Machine, Atomization Tower, Atomization Cabinet, Chimney.
Note: Beston offers comprehensive configuration. Send a message to us and get a reply quickly now.
Advantages of Continuous Pyrolysis Equipment
- Design – This type runs continuously based on safe and fully sealed conditions. In the pyrolysis process, there is no need for opening the door.
- Capacity – The capacity ranges from 20 to 30 tons per day, which has high efficiency.
- Automation Level – It has high-level automation. Just need few labors to operate.
- Fuel Consumption – It adopts automatic sealed feeding and discharging system. The feeding and discharging can be continued above 200 degrees. This design saves time and fuel cost largely. In other words, the running cost can be saved by 20%. Besides, the combustible gas generated in the process can be fully used, which helps to save 70% of fuel.
- Heating Time – It is no need to spend time on preheating.
- Feeding – It adopts a high-temperature sealed feeding system, which saves labor.
- The influence on Working Environment – The whole process is fully sealed. And the carbon black is collected. There is no dust flying. Accordingly, the working environment is clean.
- Discharging – The discharging in a short time is safe and sealed. The carbon black is cooled by the condenser in the delivery process. Finally, the carbon black can be packed directly.
- Equipment Cost – This equipment has advanced technology and comprehensive configuration. Beston has put high study cost and manufacturing cost on it. It can serve customers a long time.
- Final Benefits – The continuous type can produce large high-quality oil. The density of oil is between 0.89-0.91. There is a tip for steel wire. Put out the steel wire before pushing tyre into the rector. The steel wire without heating can be sold at a higher price compared with heated steel wire.
- Market Trend – This model meets the standard of “Guiding Opinions on the comprehensive Utilization of Waste Tires” and “Industry Access Announcement of Comprehensive Utilization of Waste Tires”. It is a program encouraged by countries.
Detailed Waste Pyrolysis Plant Parts Description
|Conveyor||Transport raw materials into feeder.|
|Hydraulic Feeder||Deliver the raw materials into reactor. The materials with large size is also available. It can reduce the retreating work and save labor.|
|Screw Feeder||When investor choose the screw feeder, the feeding time is short. Besides, labor requirement is low. It is suitable for the countries where the labor cost is high. Before entering into screw feeder, raw materials need to be cut into small pieces.|
|Fundamental Base||With base’ support, the reactor is rotated. The inner of base is combustion room which provides heat for reactor.|
|Reactor||Reactor is rotated under the running of drive device. The raw materials absorb the heating. When reaching certain temperature, raw materials begin to generate oil gas.|
|Casing||Keeping temperature is the main function of the casing. With quality casing protection, the pyrolysis process of heat loss in the reactor can be slow down.|
|Driven Base||The driven base is combined with driving motor, reducer and spring base. This part provides power for rector rotary.|
|Manifold||Firstly, it have a buffer function when oil gas flows into condenser. It helps oil gas enter into condenser evenly. Secondly, it can liqualified heavy oil from oil gas.|
|Oil Tank||It is used to store oil, which can separate oil gas and heavy oil. Under the gravity, the cooled heavy oil flows into oil tank. And the oil gas enters into hydroseal.|
|Hydroseal||Firstly, it avoids temper. Secondly, it clean the oil gas.|
|Three in One||Three in One is composed with oil condenser, oil tank and hydroseal. Firstly, the diameter of flue is large. So the flue isn’t blocked and is easy to clean. Secondly, it occupies small area and has large storage volume for oil. Thirdly, this part is equipped with double hydroseal. Consequently, its temper-proof function is improved greatly.|
|Flue Condenser||It is a kind of double tube heat exchanger. Its uses prolong to the life span of draft fan.|
|Atomization Tower||It also can be called dedusting tower. There are two ways to dedust smoke, including Ball magnetic ring packing adsorption and water spray.|
|Atomization Cabinet||The cabinet is used to provide water source for water spray system. Besides, it is also important for water recycling.|
|Screw Discharging||It discharges black carbon under the assistant of reactor after temperature cools down.|
|Water-cooling Discharging||It works with circled water. So high-temperature discharging can be achieved.|
Who Manufacture High-quality Pyrolysis Plants – Beston Group?
1. We provide installment service. Normally, the installment circle is about 30 working days.
2. There is a need to take about five days to do a trial and train workers.
3. We also provide related project technology and cost consulting.
4. Turnkey project.
5. The following service is also available, for example, project upgrading, quick-wear parts supplying, project agent consultation.
How to Save Cost When Establish Pyrolysis Plant Project?
When you determine to set up a pyrolysis oil plant, the most concerning issue is how much you need to spend. The most economical way is to find a high-efficient machine at an affordable price. The following content will give you some suggestions to save some budget on the right equipment:
Choose Appropriate Factory Site for Your Waste Pyrolysis Equipment
Do you wanna set up a large-scale project or a small-scale plant? The large-scale plant requires larger area and more daily cost compared with the small scale project.
View Different Models of Waste Pyrolysis Machines
Pyrolysis equipment costs are different because of models or operation systems. BLL-30 has a higher price, larger productivity and higher automatic system compared with BLJ-6 and BLJ-10 small-scale models.
Pyrolysis Machines Process Raw Materials with Low Cost
Because the materials we plan to disposal are always waste (plastic, tyre and rubber), they have rather low costs. You can select one which is got easily in your country. And get them in a bucky with low price. It is unnecessary for you to put much fund in raw materials.
Demand for Pretreatment Machine and Reprocessing Machine
Large materials need to be crushed when entering into the feeder. At this time, we recommend crusher for you. In the end of pyrolysis systems, some customers will use distillation machine to make oil have higher economic value.
Other Costs Related to Waste Pyrolysis Plants
There are some other costs which are related to your country, such as the costs of electricity, water and regisration. These costs depend on the situation in your country.
Setting up a project on your own is not an easy thing, especially referring to the cost and installation. There are a large number of things you need to take into consideration. We are willing to assist you in analyzing the project budget on the basis of your situation. It is available for you to consult us.
Pyrolysis Oil Production Rate When Using the Following Materials
|Material||Item||Fuel Oil||Steel Wire||Carbon black||Combustible gas|
|motorbike bike tires||30%-35%||5%-10%||10%||5%-10%|
|mixed shoe sole||20%-30%|
|waste fiber carpet||30%|
|other mixed rubber||35%|
|pure white plastic||60%-70%|
|fishing net, safety net||45%-50%|
Note: the above data is just for reference. If you send a sample to Beston, we will offer an accurate report for you.
Profitable Pyrolysis Plant Business Plan Got from Beston
|Analysis of BLJ-16 Pyrolysis Plant To Process Waste Tyre|
|Electricity||81KW/H||18Hour||$0.14/KWH||Daily consump 1,458kwh|
|Labor||8 person||1 day||$15/person/day|
|Pyrolysis oil||45% oil yield||6.75MT||$410/ton|
|Carbon black||30% yield||4.5MT||$50/ton|
|Steel wire||15% yield||2.25MT||$150/Ton|
|Output – Input||$2,080.88|
|Month Profits (25 working days)||$52,022.00|
|Annual (10 Months)||$520,220.00|
Note: the above data is just for reference. Contact Beston to get pyrolysis project report.
FAQs about Beston Pyrolysis System
How Long Does Beston Pyrolysis Plant Can be Used?Under regular maintenance, it can be used to 5-8 years.
What Safety Device Is Beston Machines Equipped with?Drain valve, anti-tempering device, over-temperature device, over-pressure alarm device, anti explosion valve, flame retardant and hydroseal
Are Beston Machines Equipped with Alarm Device?Sure. It is a basic device to guarantee safety.
What Advantages Does Beston Three into One Machine Have?This machine is combined with oil tank, hydroseal and oil condenser. Besides small land occupied and low cost, it is extremely to transport, install and clean. The final effectiveness is great.
What is the Difference between Tube Condenser and Box Condenser?
Types Advantages Tube Condenser High oil output; Large condensing area; small occupied area; compact structure. Box Condenser It is easy to transport, install and dredge. It is extremely suitable for plastic pyrolysis.
What are the Advantages of Cooling Water Discharging?
- The reactor combined with screw discharging device realizes the fully sealed process. The whole discharging process won’t have bad influence for the environment.
- It is easy to operate. Compared with other discharging methods, it can save operating time and labor force.
- It is equipped with water cooling system to realize high-temperature discharging.
What are the Advantages of Beston Pyrolysis Plants?It has strict manufacturing specifications. All of the materials are meet international standards. Moreover, it goes through strict incoming material inspection, welding inspection, leakage check, dimensional inspection, and paint appearance inspection. Finally, a certificate of conformity will be issued. Contact this experienced pyrolysis machine manufacturer now – Beston.
What are the Disadvantages of Beston Pyrolysis Machine?Beston pyrolysis plant cost are higher than other brands because of high manufacturing specifications.
What are the Advantages of Semi-automatic Model Compared with Batch Types?
Items Advantages Configuration 1. Screw feeder.
2. Two water cooling discharging lines.
Capacity Two furnaces per three days Feeding Auto feeding has high safety level. And the site is clean. Final products 1. It has high oil out rate. Moreover, the oil has high quality.
2. The carbon black has high quality.
3. The steel wire which not be pyrolyzed has high economic value.
4. The rubber powder can be sold as the products directly.
What Fuel Can be Used in the Pyrolysis Plant?Natural gas, diesel and heavy oil.
How Much Electricity Does Beston Machines Spend?Take BLJ-10 as an example. The standard electricity consumption is 44.3kw/h. Actually, the actural consumption is about 70% of standard electricity consumption.
How Long to Clean Ceramic Ring?Normally, three to four month one time.
What Should Investors Do When Something is Wrong?It is no need to worry about this issue. Beston has a professional after-sales team to assist you. We will make our best efforts to support you at any time.
In the End
Beston pyrolysis equipment for sale turns waste to energy. At present, the nonrenewable resources have become more and more precious. These final products can yet be regarded as a great alternative of energy. Now, we offer mobile, batch and continuous models to process 1-24 tons of waste per day. On the basis of good services, Beston offers flexible payment methods, turnkey project, and a period of tracking service. Accordingly, investing in this plant will bring a great deal of profits for customers.