Beston pyrolysis plant is always an excellent choice for those who do environment-friendly business. Through waste pyrolysis, waste tyre, rubber, oil sludge or plastic can be converted to pyrolysis oil and carbon black which has high economic value in our daily life. We even get other by-product (steel wire). After reprocessed, these by-products are also valuable. Therefore, adopting waste pyrolysis plant contributes to economic progress and environment development. Beston machines with good guarantee are shipped fast.
Basic Parameter of Beston Pyrolysis Plant for Sale
Daily Capacity: 1-3T
Workding Method: Batch & Movable
Reactor Size: 1.4m*5m*1.1m
Total Power: 15 kw/h
Floor Area: 11m*2.2m*2.4m
Operationg Pressure: Normal Pressure
Life Span: 3-5 Years
Daily Capacity: 6-10T
Workding Method: Batch
Reactor Size: D2.2*L6.0m/D2.6*L6.6m
Total Power: 24kw/h/24kw/h
Floor Area: 30*10*8m/30*10*8m
Operationg Pressure: Normal Pressure
Life Span: 5-8 Years
Daily Capacity: 16-24T
Workding Method: Semi/Fully Continuous
Reactor Size: D2.8*L7.1m/D1.4*L11m
Total Power: 54kw/h/71.4kw/h
Floor Area: 40*10*8m/45*25*10m
Operationg Pressure: Constant Pressure
Life Span: 5-8 Years
Available Raw Materials Can be Pyrolyzed by Pyrolysis Equipment
There are three main types of materials can be well converted into good oil and carbon black by Beston tyre to oil machine: tyre and plastic. These materials are easily got in our daily life. At present, they bring potential harm to the environment. Beston waste pyrolysis plant is able to dispose of these waste well. And this equipment will assist customers to earn high benefits. Besides, there is little difference in the final products produced by tyre, plastic. Customers can get extra steel wire from tyre.
Advantages of Beston Pyrolysis Plant Design
Preventing Workers from Scalding – Casing
When the process starts, the temperature of pyrolysis furnace has over 200℃, even 600℃. We put insulation materials into the fiction of insulation between casing and furnace body to prevent scalding and to keep heat for the reactor. Usually, the casing instalment is finished in the local area.
Fast and Stable Working Process – Pyrolysis Reactor
BLJ-3, BLJ-6, and BLJ-10 waste pyrolysis machines have rotary reactors. BLJ-16 and BLL-20 have horizontal reactors. Because of double layers, there is enough time to pyrolyze materials thoroughly. Besides, the fully sealed reactor not only improve the operation safety but also reduce the dusting flying.
Customizing the Reactor Door
According to your requirement, we can design a suitable shape and size for your reactor door. In some projects, the square door makes the process more efficient compared with the rod door because of the raw material and feeding method.
Besides, consider abrasion and heat resistance, the dowel bush, location ring, and gear driving system have a new design. These design will let this machine serve investors more time. These design will let this machine serve investors more time. These design will let this machine serve investors more time. These design will let this machine serve investors more time.
Safety Guarantee
1. Every set of sealed rubber pyrolysis reactor is equipped with a thermometer, pressure gauge, and discharging valve to guarantee the security of workers and plant.
2. a part of exhaust gas can’t be liquefied, like alkanes class from C1 to C4. Through water seal, they are purified. Then it is safe to burn again in the combustion chamber.
3. With auto welding technology support, Beston machine not only has high working efficiency but also has good quality.
4. Our newest generation of heating is combined with direct and indirect heating. It makes the production process safe and saves fuel.
Successful Beston Pyrolysis Projects in 25+ Countries
Beston Machinery is one of top professional manufacturers. Due to the excellent performance, reasonable cost and fast shipment, many customers from different area have purchased Beston pyrolysis machine. In these projects, most of pyrolysis machines are used to pyrolyze tyre, plastic and rubber. From their feedback, pyrolysis machinery is in good working condition to make profits for them.
How to Save Cost When Establish Pyrolysis Plant Project
When you determine to set up a pyrolysis oil plant, the most concerned issue is how much you need to spend. The most economical way is to find a high-efficient machine with affordable price. The following content will give you some suggestions to save some budget on the right equipment:
Choose Appropriate Factory Site for Your Waste Pyrolysis Equipment
Do you wanna set up a large-scale project or a small-scale plant? The large-scale plant requires larger area and more daily cost compared with the small scale project.
| Models | BLJ-3 | BLJ-6 | BLJ-10 | BLJ-16 | BLJ-20 |
| Factory Area | L11*W2.2*H2.4 | 24*10 | 27*12 | 30*13 | 45*25 |
View Different Models of Waste Pyrolysis Machines
Pyrolysis equipment costs are different because of models or operation systems. BLL-20 has a higher price, larger productivity and higher automatic system compared with BLJ-6 and BLJ-10 small-scale models.
Pyrolysis Machines Process Raw Materials with Low Cost
Because the materials we plan to disposal are always waste (plastic, tyre and rubber), they have rather low costs. You can select one which is got easily in your country. And get them in a bucky with low price. It is unnecessary for you to put much fund in raw materials.
Demand for Pretreatment Machine and Reprocessing Machine
Large materials need to be crushed when entering into the feeder. At this time, we recommend crusher for you. In the end of pyrolysis systems, some customers will use distillation machine to make oil have higher economic value.
Other Costs Related to Waste Pyrolysis Plants
There are some other costs which are related to your country, such as the costs of electricity, water and regisration. These costs depend on the situation in your country.
Setting up a project by your own is not an easy thing, especially referring to the cost and installation. There are a large number of things you need to take into consideration. We are willing to assist you to analysis the project budget on the basis of your situation. It is available for you to consult us.
Who Manufacture High-quality Pyrolysis Plants – Beston Machinery
Decades Years of Experiences
Beston Machinery has made its effort to design environment-friendly machine and upgraded our machines in these years. These studies make Beston pyrolysis machines for sale more practical and more efficient. And our engineers with decades of experiences have installed dozens of projects for customers in different countries. Besides, we join exhibitions in Asia, Europe and other area every year. We will share info in advance. Follow us to get newst message.
Professional Beston Team
Through decades of development, Beston Group has been growing steadily. There are groups of senior engineers, technicians and R&D department to guarantee the quality and safety of the tire pyrolysis plant. And salespersons will provide professional reply to the questions proposed by customers. Most of them have years of experiences in the field of manufacturing pyrolysis machine for sale. Visit us to see these professional groups.
Service for Beston Pyrolysis Machine
For this plant, Beston offers the following services:
1. We provide installment service. Normally, the installment circle is about 30 working days.
2. There is a need to take about five days to do a trail and train workers.
3. We also provide related project technology and cost consulting.
4. Turnkey project.
5. The following service is also available, for example, project upgrading, quick-wear parts supplying, project agent consultation.
Usages of End Products Getting from MSW Pyrolysis Plant
| Products | Usages |
| Pyrolysis oil | • can be sold directly. |
| • Reprocessed into diesel by waste oil distillation machine. | |
| • can be used as fuel for iron factory, power plant, cement factory, restaurant, etc. | |
| Carbon black | • can be sold directly. |
| • Reprocessed into high-quality carbon by the carbon black processing plant. | |
| • make carbon brick by briquetting equipment. | |
| Combustible gas | • can be used as fuel heating the reactor. |
Pyrolysis OiL Production Rate When Using the Following Materials
| Material | Item | Fuel Oil | Steel Wire | Carbon black | Combustible gas |
| Tires | truck tires | 45%-50% | 15%-20% | 30% | 5%-10% |
| car tires | 40-45% | 10%-15% | 40% | 5%-10% | |
| motorbike bike tires | 30%-35% | 5%-10% | 10% | 5%-10% | |
| Rubber | cable | 25%-35% | |||
| shoe sole | 25%-35% | ||||
| mixed shoe sole | 20%-30% | ||||
| slipper | 20%-30% | ||||
| waste fiber carpet | 30% | ||||
| PMMA | 40% | ||||
| other mixed rubber | 35% | ||||
| Waste Plastic | PE | 85%-95% | |||
| PP | 80%-90% | ||||
| PS | 80%-90% | ||||
| pure white plastic | 60%-70% | ||||
| fishing net, safety net | 45%-50% |
Note: the above data is just for reference. If you send a sample to Beston, we will offer an accurate report for you.
Profitable Pyrolysis Plant Business Plan Got from Beston
| Analysis of BLJ-16 Pyrolysis Plant To Process Waste Tyre | |||||
| Material | Tyre | 15MT/Day | $46/MT | ||
| Fuel | Natural Gas | 300M³/Day | $0.45/M³ | ||
| Electricity | 81KW/H | 18Hour | $0.14/KWH | Daily consump 1,458kwh | |
| Labor | 8 person | 1 day | $15/person/day | ||
| Pyrolysis oil | 45% oil yield | 6.75MT | $410/ton | ||
| Carbon black | 30% yield | 4.5MT | $50/ton | ||
| Steel wire | 15% yield | 2.25MT | $150/Ton | ||
| Daily Input | |||||
| Items | Unit | Consumption | Unit price | Total | Remark |
| Tyre | Ton | 15 | $46.00 | $690.00 | |
| Natural gas | M³ | 300 | $0.45 | $135.00 | |
| Electricity | KWH | 1458 | $0.14 | $204.12 | |
| Labor | Person | 8 | $15.00 | $120.00 | |
| Depreciation | day | 1 | $50.00 | $50.00 | |
| Other expenses | day | 1 | $50.00 | $50.00 | |
| Total | $1,249.12 | ||||
| Daily Output | |||||
| Items | Unit | Quantity | Unit price | Total | Remark |
| Pyrolysis oil | Ton | 6.75 | $410.00 | $2,767.50 | |
| Carbon black | Ton | 4.5 | $50.00 | $225.00 | |
| Steel wire | Ton | 2.25 | $150.00 | $337.50 | |
| Total | $3,330.00 | ||||
| Daily Profits | |||||
| Output – Input | $2,080.88 | ||||
| Month Profits (25 working days) | $52,022.00 | ||||
| Annual (10 Months) | $520,220.00 | ||||
Working Description of Thermal Pyrolysis
1. Put materials into reactor by the sealed screw conveyor.
2. When fuel energy provides heat for reactor, reaction process begins.
3. When the temperature reaches to 100 degree, oil gas will be generated. After going through manifold, condenser and hydroseal, the combustible gas can be recycled to provide heat for reactor again.
4. In the reactor, there are some hot waste smoke. These smoke will be discharged after reprocessed by de-dusting system. Cleaned smoke meets European emission standards.
5. Oil will drop into the oil tank. If you have intention to further reprocess final products, consult us. We will provide the most appropriate plan for you.
In the End
Beston pyrolysis equipment for sale turns waste to energy. At present, the nonrenewable resources have become more and more precious. These final products can yet be regarded as a great alternative of energy. Now, we offer mobile, batch and continuous models to process 1-24 tons of waste per day. On the basis of good services, Beston offers flexible payment methods, turnkey project, and a period of tracking service. Accordingly, investing in this plant will bring a great deal of profits for customers.
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