Pyrolysis Plant

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PRODUCTS:pyrolysis products

Pyrolysis Plant

Faced with the increasingly severe solid waste management crisis, the emergence of pyrolysis plant resolves this challenge. This equipment realizes the reduction, resource utilization and harmless treatment of waste. The machine adopts cutting-edge pyrolysis technology, which transforms waste into pyrolysis oil. This method of turning waste into treasure has gradually become the focus of the solid waste recycling industry. Therefore, investors regard pyrolysis machine as a promising investment option. Want to learn about the recycling potential of pyrolysis? Please read on.

Customers Visit Installation Site of Beston Pyrolysis Plant
Customers Visit Installation Site of Beston Pyrolysis Plant

Pyrolysis Technology: Giving Waste a Second Life

The term “pyrolysis” stems from the Greek words “pyro”(heat) and “lysis”(splitting). Therefore, “pyrolysis” can be explained as the thermal decomposition process that occurs under high-temperature conditions. For some wastes that seem to have lost their use value, such as oil sludge, waste plastic, and waste tyre, pyrolysis technology gives them a second life. Through pyrolysis plant, the structure of the hydrocarbon compounds in these waste transforms high molecules into low molecules. As a result, low-molecular hydrocarbons form liquid products (pyrolysis oil) and gaseous products (syngas), which are precious clean energy.

Pyrolysis Plant with Advanced Technology

Why Oil Sludge/Plastic/Tyre are Suitable for Pyrolysis Treatment?

When selecting a raw material suitable for pyrolysis treatment, its hydrocarbon content is often considered. Raw materials rich in hydrocarbon compounds are more likely to produce large amounts of pyrolysis oil, syngas, and other end products. These end products have economic value. Especially, oil sludge, plastic, and tyre completely fit this need.

Oil Sludge for Pyrolysis Treatment
Oil Sludge

Oil Sludge

The oil sludge mainly comes from crude oil mining, gathering, transportation, and refining. It is mainly composed of unused petroleum components and various impurities. The petroleum component forms heavy hydrocarbon compounds. These compounds are easy to decompose during pyrolysis.

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Waste Plastic for Pyrolysis Treatment
Waste Plastic

Plastic

Plastic manufacturing often derives hydrocarbon compounds from fossil fuels. These compounds form polymer chains through polymerization reactions to form plastics. Through plastic pyrolysis process, these hydrocarbon polymers can be efficiently broken down.

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Waste Tyre for Pyrolysis Treatment
Waste Tyre

Tyre

Natural rubber and synthetic rubber are the main components of tyre. Natural rubber is an organic hydrocarbon compound. Meanwhile, synthetic rubbe, is made from the polymerization of hydrocarbon compounds found in fossil fuels. Therefore, tyre also decomposes efficiently during the pyrolysis process.

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It is not difficult to see that the formation or manufacture of three types of waste all involve the consumption of fossil energy. However, pyrolysis technology has rediscovered the energy potential in these wastes. Therefore, oil sludge, plastic, and tyre are also the best options for pyrolysis treatment in terms of sustainability.

What is Pyrolysis Plant?

Pyrolysis machine is an efficient carrier of pyrolysis technology. It integrates a variety of facilities and can realize a series of functions such as raw material processing, pyrolysis reaction, product collection, and emission treatment. This integrated machine ensures both efficient recycling and eco-friendly production. In addition, to adapt to different production scales, the machine has multiple designs, including skid-mounted, batch and continuous pyrolysis machine. The following are specific parameter information for your reference.

Skid-Mounted Type Pyrolysis Machinery
Skid-Mounted Type: BLJ-3
Batch Type Pyrolysis Machinery
Batch Type: BLJ-6/10/16
Fully Continuous Type Pyrolysis Machinery
Fully Continuous Type: BLL-30
ModelBLJ-3BLJ-6BLJ-10BLJ-16BLL-16BLL-30
Capacity1-3t/d4-6t/d8-10t/d12-16t/d8t/d (only for rubber powder)30-35t/d
Working ProcessBatchBatchBatchBatchSemi-continuousFully continuous
Reactor Sizeφ1400*4900mmφ2200*6000mmφ2600*6600mmφ2800*7100mmφ2800*7100mmφ1800*18500mm
Reactor MaterialQ345RQ345RQ345RQ345RQ345R310S stainless steel
Drive System350 reducer+4kw drive motor400 reducer+5.5kw drive motor400 reducer+5.5kw drive motor500 reducer+7.5kw drive motor500 reducer+7.5kw drive motorZQH650-50 reducer+15kw frequency conversion motor
Land (L*W*H)18m*4.2m*6m30m*12m*8m30m*13m*8m33m*13m*8m33m*13m*8m70m*20m*10m
Power16.65kw37.85kw44.3kw55.6kw55.6kw256kw
Burner2*200,000 kcal2*300,000 kcal2*300,000 kcal2*400,000 kcal2*400,000 kcal2.5 million kcal per set
Total Weight of Shipped MaterialsAbout 18tAbout 24.5tAbout 28tAbout 34.5tAbout 34.5tAbout 150t
Number of Containers1*40HQ1*40FR+1*40HQ+1*20 GP1*40FR+2*40HQ1*40FR+2*40HQ1*40FR+2*40HQ25m*8m bulk cargo+8*40HQ
Noise (dB)≤60≤60≤60≤60≤60≤60
Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing SystemVertical Condenserφ426*3000
Single piece condensing area
7.58m2
φ630*3600
Single piece condensing area
17.8m2
φ630*3600
Single piece condensing area
17.8m2
φ820*3600
Single piece condensing area
35.6m2
φ820*3600
Single piece condensing area
35.6m2
φ920*3200
2 sets of vertical condenser
3-in-1 Condenser3000*2200*2250
Condensing area
17.51m2
5800*2260*2500
Condensing area
35.85m2
5800*2260*2500
Condensing area
35.85m2
8000*2260*2500
Condensing area
49.5m2
8000*2260*2500
Condensing area
49.5m2

Multi-stage Working Process of Pyrolysis Machinery

Preheating & Feeding

1. Before the raw materials enter the main furnace, the reaction furnace requires 3-4 hours of preheating time. Start feeding after preheating is completed. Beston pyrolysis unit is adaptable to a variety of feeding methods, such as manual, hydraulic, and spiral feeding. The specific feeding method is determined based on the raw material size and configuration plan.

Pyrolysis Oil & Syngas Formation

2. When the temperature of pyrolysis furnace reaches 280°C to 350°C, a large amount of oil gas begins to be produced. Condensable oil gas enters the manifold and condenser to form pyrolysis oil. The water seal purifies non-condensable oil gas: syngas. The syngas re-enter the combustion system through the pipeline to provide energy for the entire pyrolysis system.

Exhaust Gas Disposal

3. The high-temperature exhaust gas passes through the flue condenser and spray tower. These facilities achieve cooling and dust removal of exhaust gas. Finally, waste is discharged from the chimney.

Solid Residue Discharging

4. After the pyrolysis reaction, solid residues form, mainly comprising carbon black (pyrolysis of tyre & plastic) and sand (pyrolysis of oil sludge). The water-cooled screw discharger realizes the cooling and discharge of these solid residues.

How to Expand Production Line of Pyrolysis Equipment?

Beston Group provides customers with comprehensive configuration value-added solutions. This means you can expand production line of your pyrolysis plant by adding additional components to the standard configuration. We offer the following options:

Tyre Pretreatment Equipment for Pyrolysis Unit
Tyre Pretreatment Equipment

Tyre Pretreatment Equipment

For continuous tyre pyrolysis plant using spiral feed, the tyres need to be processed into rubber powder . Therefore, tyre pretreatment equipment is necessary. It can realize tyre disassembly, cutting, crushing and wire removal.

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Oil Distillation Equipment for Pyrolysis Unit
Oil Distillation Equipment

Oil Distillation Equipment

If you want higher quality end oil product, oil distillation equipment is essential. Through a distillation reaction, the equipment converts pyrolysis oil into non-standard diesel fuel. Non-standard diesel has higher usage value and commercial value.

02
High-end Exhaust Gas Treatment Device for Pyrolysis Unit
High-end Exhaust Gas Treatment Device

Exhaust Gas Treatment Device

To cope with the high emission standards, we provide high-end exhaust treatment equipment. It consists of an electrostatic precipitator, an activated carbon dust collector, and a desulfurization and denitrification tower. The flue gas treated by this equipment can meet EU standards.

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Pyrolysis Oil Production Rate When Using the Following Materials

Oil Yeild of Waste Plastic
Oil Yeild of Waste Tyre

Note:

  • Oil sludge comes from many sources and has complex composition. As a result, its oil yield needs to be determined experimentally.
  • If you plan to recycle waste through a pyrolysis plant. We recommend that you send samples for testing. In this way, our technical team can evaluate the feasibility of the project and provide the optimal configuration solution.

What are Usages of End Products Getting from Pyrolysis Unit?

Pyrolysis oil, synthesis gas, and solid residue (carbon black & sand) are the main end products of the pyrolysis reaction. In particular, tire pyrolysis plant also produces steel wire. They have a wide range of uses and also have good economic value.

End Products Raw Material Usages

Use of Pyrolysis Oil
Pyrolysis Oil
Oil Sludge
  • Reprocessed into non-standard diesel;
  • Used as fuel for various industries;
  • Provide energy for heavy oil generator to generate electricity.
Plastic
Tyre

Use of Syngas
Syngas
Oil Sludge
  • Provides heat for pyrolysis reaction.
Plastic
Tyre

Use of Carbon Black
Carbon Black
Plastic
  • Used to produce permeable bricks;
  • Reprocessed into anti-collapse materials.
Tyre

Use of Sand
Sand
Oil Sludge
  • Used to produce permeable bricks;
  • Reprocessed into anti-collapse materials.

Use of Steel Wire
Steel Wire
Tyre
  • Used to process steel products.

Cutting-edge Technology of Beston Pyrolysis Plant for Sale

Anti-Wax Oil Clogging

To address the wax oil clogging problem that may occur in plastic to oil machine, Beston Group has developed two process solutions:

  • Gas Phase Catalytic Solution: Introduce a catalytic tower after the reactor. Catalyst solves the problem of wax condensation and liquefaction.
  • Vertical Condensation Solution: Introduce an electrode boiler after the condensation system. This process realizes direct collection of wax oil and has a low cost.
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Anti-Coking

Coking is also a major negative factor affecting pyrolysis efficiency. Different pyrolysis plants have corresponding anti-coking processes:

  • Batch Type: The machine uses friction blocks to rotate with the equipment in the furnace at the same time as the raw This slows down coking while increasing thermal conductivity.
  • Continuous Type: A mechanical chain is used inside the main furnace to clear coke. The hot air heating method solves the problem of local overheating. Thus, this prevents the material from coking.
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Eco-friendly Emissions

  • Waste Water: Water seal and spray tower evaporate the wastewater at high temperature in the exhaust chamber and furnace.
  • Waste Gas: The emissions of high-temperature flue gas will meet standards after cooling and dust removal.
  • Waste Residue: Water-cooled discharging method reduces dust pollution. In addition, no waste particles are discharged from the reaction.
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Reliable Safety Facilities

  • The machine is equipped with an emergency drain valve, anti-backfire device, flame arrester, and over-temperature and pressure alarm device. They all ensure safe operation.
  • Beston Group has developed high-temperature flexible soft packing sealing technology. It greatly improves the high-temperature sealing performance of the equipment.
04

Intelligent Control Mode

  • The equipment adopts PLC (standard on BLL-30) and DCS remote control system. They achieve highly automated control of equipment. Therefore, this operating mode achieves efficient control while saving labor costs.
  • Customers can choose the Internet of Things control system. This technology can realize real-time online monitoring of the operating status of the pyrolysis process. Thus, this makes overall operation and control easier for customers.
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Pyrolysis Machine in China to Process Oil Sludge
BLJ-16 Pyrolysis Machine to Process Oil Sludge
Pyrolysis Machine in Netherlands to Process Plastic
BLL-16 Pyrolysis Machine to Process Plastic
Pyrolysis Machine in Japan to Process Tyre
BLJ-3 Pyrolysis Machine to Process Tyre

Considerations Before Setting up a Pyrolysis Oil Plant

Local Market Research

Local Market Research

When assessing the development potential of a pyrolysis project in the local market, several aspects need to be considered:

  • Analyze the stability of raw material supply. This includes assessing the type, quantity and sustainability of locally available waste.
  • Investigate sales channels for pyrolysis products. This is to ensure there is sufficient market demand to support production of the project.
  • Evaluate the project’s profitability cycle. This is to explore the feasibility of increasing the production scale of the pyrolysis plant in the future.
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Safety and Environmental Impact Assessment

Safety and Environmental Impact Assessment

  • Safety impact assessment involves assessing the impact a project may have on worker and public safety, such as fires, explosions and accidents.
  • Environmental impact assessment includes an assessment of the impact a project may have on soil, water resources, air quality and ecosystems.

Beston Group’s equipment can be flexibly configured according to the policy requirements of different regions. This ensures compliance and sustainability of the project. In addition, we provide a variety of documents support to assist customers in completing assessment.

02

Infrastructure Construction

Infrastructure Construction

The establishment of a pyrolysis machine for sale requires full consideration of infrastructure construction, including waterways, circuits, fuel supply, etc. In addition, plant construction and layout planning of pyrolysis equipment are also essential. Beston Group provides relevant drawings and technical support. Therefore, customers can plan and build part of the infrastructure in advance before installation. This ensures a smooth installation of the equipment.

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Relevant Personnel Arrangement

Relevant Personnel Arrangement

  • The installation of equipment requires workers of different types of work to work together. This includes unloading, assembly, welding, etc. Beston Group provides installation manuals and engineer on-site guidance. This allows the installation to proceed smoothly.
  • Project operation team is equally crucial. Our installation engineers assist customers in training professional operations teams. We ensure that our customer’s teams have the necessary skills and knowledge to successfully implement and operate the entire project.
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Profitability Analysis of Beston Pyrolysis Plant

Return on Investment of BLJ-16 Tyre Pyrolysis Project in Europe
IntroductionAccording to the market data of Europe, the estimated ROI report, the various expenses are as follows:
Fixed Investment CostItemDetailsUnitUnit Price/USDQuantityAmount/USDRemark
EquipmentBLJ-16Set89000189000
TransportationSeafreightSet64600164600
From Port to SiteSet580015800
Customs Tax0.15Set13350113350
InstallationBeston technician's salaryDay3505017500
Round-trip ariticketsEa382021640
VisaEa7501750
Local welderDay120100120002 welders are needed
Local plumberDay120202400
Local laborDay108505400
Crane forkliftDay160304800
MaterialsInstallation materials readySet520015200Foundation, pipe, etc.
Licenses/Ea200012000Environmental, firefighting, etc.
Workshop500380500190000
Total Amount$452440.00
Operating CostRaw MaterialsWaste tyreTon0120
Water/0.3931.17
Electricity/KWH0.2864172.8
FuelNatural gasLiter0.77240184.8
Labor/People724288
Maintenance/Day85185
Depreciation8 yearsDay175.181175.18
Tax5%0
Total Amount$906.95
End Products PriceTyre oil45%Ton5.44332338.245% of input
Steel Wire15%Ton1.8216388.815% of input
Carbon black3%Ton3.6162583.230% of input
SubsidyTon100121200
Total Amount$4510.2
Daily Income$3603.25
Monthly IncomeWorking dayDay25$90081.17
Yearly IncomeWorking dayDay300$1080974

Note: the above data is just for reference. Contact Beston Group to get pyrolysis project report.

Beston Group:  Reliable Provider of Advanced Pyrolysis Equipment

Beston Group

Decades Years of Experiences

Years of equipment manufacturing and export experience have given Beston Group the following advantages:

  • Strict Quality Control: Quality inspection throughout the entire production process of equipment is strictly controlled. Not only the material selection is of good quality but also the manufacturing technology is superb.
  • Strong Customer Base: Years of exhibition participation, customer visits, and project installations have laid a solid customer base for us. We understand the core needs of our global customers. Thus, we can provide the most suitable solution.
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Professional Beston Team

Years of experience in providing solutions have created the professional team of Beston Group. Each department has a clear division of labor and coordinates with each other.

  • Project consultants are responsible for communicating on matters related to pyrolysis machine for sale.
  • We have a professional R&D team engaged in the optimization of pyrolysis technologies.
  • The senior engineers of Beston Group design the process plan and configuration plan.
  • Customer management team promptly solves customer problems that arise during project operation.
02

Top-rated Service

As a provider of integrated waste pyrolysis solutions, comprehensive services are an important advantage of Beston Group. We offer the following services:

  • We provide installment service. Normally, the installment circle is about 30 working days.
  • There is a need to take about five days to do a trial and train workers.
  • We also provide related project technology and cost consulting.
  • Turnkey project.
  • The following services are also available, including project upgrading, quick-wear parts supplying, and project agent consultation.
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Beston Visit on the Philippines
Beston Visit on the Philippines
Exhibition in Indonesia
Exhibition in Indonesia
Exhibition in Austria
Exhibition in Austria

Successful Beston Pyrolysis Projects All Over the World

See Video of Beston Pyrolysis Plant Delivery and Installment in Middle East

In the End

Beston pyrolysis plant turns waste into energy. At present, the nonrenewable resources have become more and more precious. These end products can yet be regarded as a great alternative to energy. Now, we offer mobile, batch, and continuous models to process 1-24 tons of waste per day. Based on good services, we offer flexible payment methods, turnkey projects, and a period of tracking service. If you want to get more information about Beston Group’s pyrolysis projects, please visit our Facebook.

 

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