Pyrolysis Plant


  • 15
    Patented Technologies
  • 30
    Senior Project Consultants
  • 200,000
    ㎡ Factory
  • Complete After-sales Service
PRODUCTS:pyrolysis products

Pyrolysis Plant

Beston pyrolysis plant is always an excellent choice for those who do environment-friendly business. Through pyrolysis technology, the waste tyre, rubber, oil sludge and plastic can be converted to pyrolysis oil and carbon black which has high economic value in our daily life. Customers even get other by-products (steel wire). Therefore, investing in a waste pyrolysis plant means contributing to economic progress and environmental development. Beston offers a one-stop service and installment service. Just leave your requirement to us.

Beston Pyrolysis Plant for Sale
Beston Waste Pyrolysis Plant Installed in Mongolia

Beston Waste Pyrolysis Equipment Installed in Mongolia

What Kinds of Raw Materials Can be Pyrolyzed by Pyrolysis Equipment?

There are three main types of materials can be well converted into good oil and carbon black by Beston tyre to oil machine: tyre, rubber, oil sludge and plastic. These materials are easily got in our daily life. At present, they bring potential harm to the environment. Beston waste pyrolysis plant is able to dispose of this waste well. And this equipment will assist customers to earn high benefits. Besides, there is little difference in the final products produced by tyre and plastic. Customers can get extra steel wire from tire.

Tyre Waste
Plastic Waste
Plastic Waste
Rubber Waste
Rubber Waste
Oil Sludge
Oil Sludge

What are Usages of End Products Getting from MSW Pyrolysis Plant?

Products Usages
Pyrolysis oil • Can be sold directly.
• Reprocessed into non-standard diesel by waste oil distillation machine.
• Can be used as fuel for iron factory, power plant, cement factory, restaurant, etc.
Carbon black • Can be sold directly.
• Reprocessed into high-quality carbon by the carbon black processing plant.
• Make carbon brick by briquetting equipment.
Combustible gas • Can be used as fuel heating the reactor.
Waste Tyre Pyrolysis Oil
Pyrolysis Oil
Carbon Black
Carbon Black
Steel Wire
Steel Wire
Recycled Combustible Gas
Recycled Combustible Gas

Basic Parameter of Beston Pyrolysis Plant for Sale

Capacity1-3t/d4-6t/d8-10t/d12-16t/d8t/d (only for rubber powder)30-35t/d
Working ProcessBatchBatchBatchBatchSemi-continuousFully continuous
Reactor Sizeφ1400*4900mmφ2200*6000mmφ2600*6600mmφ2800*7100mmφ2800*7100mmφ1800*18500mm
Reactor MaterialQ345RQ345RQ345RQ345RQ345R310S stainless steel
Drive System350 reducer+4kw drive motor400 reducer+5.5kw drive motor400 reducer+5.5kw drive motor500 reducer+7.5kw drive motor500 reducer+7.5kw drive motorZQH650-50 reducer+15kw frequency conversion motor
Land (L*W*H)18m*4.2m*6m30m*12m*8m30m*13m*8m33m*13m*8m33m*13m*8m70m*20m*10m
Burner2*200,000 kcal2*300,000 kcal2*300,000 kcal2*400,000 kcal2*400,000 kcal2.5 million kcal per set
Total Weight of Shipped MaterialsAbout 18tAbout 24.5tAbout 28tAbout 34.5tAbout 34.5tAbout 150t
Number of Containers1*40HQ1*40FR+1*40HQ+1*20 GP1*40FR+2*40HQ1*40FR+2*40HQ1*40FR+2*40HQ25m*8m bulk cargo+8*40HQ
Noise (dB)≤60≤60≤60≤60≤60≤60
Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing SystemVertical Condenserφ426*3000
Single piece condensing area
Single piece condensing area
Single piece condensing area
Single piece condensing area
Single piece condensing area
2 sets of vertical condenser
3-in-1 Condenser3000*2200*2250
Condensing area
Condensing area
Condensing area
Condensing area
Condensing area
Beston Pyrolysis Plant - Mini Type
Beston Pyrolysis Plant – Mini Type
Beston Pyrolysis Plant - Batch Type
Beston Pyrolysis Plant – Batch Type
Beston Pyrolysis Plant - Continuous Model
Beston Pyrolysis Plant – Continuous Model

Beston Pyrolysis Plant Introduction at Beston Manufacturing Factory

Advantages of Beston Pyrolysis Plant Design

Difference of Beston Pyrolysis Plant Design

  • Besides two holes for gas and carbon black in the screw discharger, Beston has an extra hole for maintaining and cleaning. This design helps to prolong the discharger’s lifetime.
  • According to customers’ requirements, Beston provides custom service for the materials to keep the temperature of the base and the casing inner. A ceramic module is a good option. Besides good keeping-warm effectiveness, it is convenient to transport, install and disassemble.
  • Environmental-friendly Beston Pyrolysis Plant

  • This project won’t discharge polluted water. The heat exchange water inner condenser is separated with oil gas, which doesn’t contain harmful materials.
  • There is a combustion chamber for burning extra combustible gas.
  • The atomization tower will purify the smoke. The final discharged smoke meets emission standards.
  • For final products, this plant is equipped with the related tank or device to collect them.
  • How to Guarantee Safety?

  • Every set of sealed rubber pyrolysis reactor is equipped with a thermometer, pressure gauge, and discharging valve to guarantee the security.
  • A part of exhaust gas can’t be liquefied, like the alkanes class from C1 to C4. Through water seals, they are purified. Then it is safe to burn again in the combustion chamber.
  • With auto welding technology support, Beston machine not only has high working efficiency but also has good quality.
  • Our newest generation of heating is combined with direct and indirect heating. It makes the production process safe and saves fuel.
  • Some parts can be applied to avoid explosions, like hydroseal, manifold, damping cans, etc.
  • Is There Custom Service for Reactor Door?

  • According to your requirement, we can design a suitable shape and size for your reactor door. In some projects, the square door makes the process more efficient compared with the rod door because of the raw material and feeding method.
  • Besides, consider abrasion and heat resistance, the dowel bush, location ring, and gear driving system have a new design. These designs will let this machine serve investors for a long time. When you need to customize these parts, just leave your requirement to Beston now.
  • The reactor is related to the safety of the whole production line. The following things you should consider, for example, materials, shape, seals, heat resistance. Beston will tell you how to get a suitable one.
  • The Casing Have a Good Insulation Effectiveness

    When the process starts, the temperature of the pyrolysis furnace has over 200℃, even 600℃. We put insulation materials into the fiction of insulation between casing and furnace body to prevent scalding and to keep the heat for the reactor. Usually, the casing installment is finished in the local area.

    Pyrolysis Reactor is Efficient

    BLJ-3, BLJ-6, and BLJ-10 waste pyrolysis machines have rotary reactors. BLJ-16 and BLL-30 have horizontal reactors. Because of double layers, there is enough time to pyrolyze materials thoroughly. Besides, the fully sealed reactor not only improves the operation safety but also reduces the dusting flying.

    Beston Waste Pyrolysis Plant Installed in Paraguay
    Beston Pyrolysis Equipment Installed in Paraguay

    Beston Waste Pyrolysis Equipment Installed in Paraguay

    Successful Beston Pyrolysis Projects in 25+ Countries

    Beston Group is one of the top professional manufacturers. Due to the excellent performance, reasonable cost and fast shipment, many customers from the different areas have purchased Beston pyrolysis machine. In these projects, most pyrolysis machines are used to pyrolyze tyre, plastic and rubber. From their feedback, pyrolysis machinery is in good working condition to make profits for them.

    Beston Pyrolysis Projects
    Beston Pyrolysis Projects in More than Twenty-five Countries

    See Video of Beston Pyrolysis Plant Delivery and Installment Zimbabwe

    How Does a Pyrolysis Plant Work?

    Feeding & Preheating

    1. Put materials into reactor by the sealed screw conveyor. When fuel energy provides heat for reactor, reaction process begins.


    2. When temperature reaches to 100 degree, oil gas will be generated. After entering manifold, condenser and hydroseal, the combustible gas can be recycled to provide heat for reactor again.

    Clean Smoke

    3. In the tyres pyrolysis reactor, there is hot waste smoke. These smoke will be discharged after reprocessed by de-dusting system. Cleaned smoke meets European emission standards.

    Final Products Discharging

    4. Oil will drop into the oil tank. If you have intention to further reprocess final products, consult us. We will provide the most appropriate plan for you.

    Beston Pyrolysis Process

    How to Distinguish Batch, Seme-continuous and Fully Continuous Types?

    • Batch pyrolysis is processed by the following steps in order, including feeding, preheating, pyrolyzing, oil gas exchanging, reactor cooling, and discharging.
    • Semi-continuous pyrolysis is based on batch pyrolysis. However, it can feed and discharge at a high temperature. Because of this step, the time for preheating is reduced, which improves the working efficiency greatly.
    • Fully continuous pyrolysis is the reaction reacting for a long time without stop.

    Note: Contact us to know how to get the most suitable machine for you.

    Why Customers Prefer Skid-mounted or Continuous Pyrolysis Plant?

    Advantages of Skid-mounted Pyrolysis Equipment

  • Skid-mount model has a tight structure, which saves land. It is easy to transport and install.
  • It is convenient for demolition and motivation. It reduces the difficulty of migration in the next stage.
  • It has a simple installment process. The majority of configuration work is finished in the manufacturing factory. On the site, just configure the modules. The time and working force are reduced largely compared with batch and continuous models.
  • Parts for your reference: Reactor, Fundamental Base, the Casing, Manifold, Oil Tank, Flue Condensor, Three in One Machine, Atomization Tower, Atomization Cabinet, Chimney.
  • Note: Beston offers comprehensive configuration. Send a message to us and get a reply quickly now.

    Advantages of Continuous Pyrolysis Equipment

  • Many advanced structures and processes have been adopted in the design of Beston pyrolysis equipment, and a total of 9 patents have been produced, including 1 invention patent. Many of these key performance parameters are industry-leading.
  • In the case of continuous feeding, continuous oil recovery, and continuous discharging, the materials are converted into high-value-added energy products that are easy to store, transport. And it has high energy density. It is easy to use.
  • The high temperature of exhaust gas is at 400-450 degrees in the furnace. It is reintroduced into the combustion chamber by using high-temperature resistant stainless steel induced draft fan. It is evenly mixed with the 1000-1300 degrees hot air provided by the burner in the air mixing chamber according to a certain ratio. Accurate temperature control of the reactor is achieved through the precise air volume ratio.
  • A three-stage condensation structure is adopted. The first stage is a double-plate structure with external thermal insulation. It can effectively separate heavy impurities in high-temperature oil and gas. In combination with the second and third stage tube condensers to improve the oil recovery rate. Theoretically it can be obtained. Oils of different distillates.
  • The combined high-temperature sealing discharging dynamic seal design is adopted. It achieves continuous discharging and good gas sealing at the same time. The water-cooled sealed discharging box is adopted to ensure that the high-temperature oil and gas will not leak during the continuous discharging process.
  • Beston Waste Pyrolysis Plant for Sale with Many Advantages - 3D
    Beston Waste Pyrolysis Plant for Sale with Many Advantages – 3D

    Detailed Waste Pyrolysis Plant Parts Description

    Picture Parts Function
    Conveyor Conveyor Transport raw materials into feeder.
    Hydraulic Feeder Hydraulic Feeder Deliver the raw materials into reactor. The materials with large size is also available. It can reduce the retreating work and save labor.
    Screw Feeder Screw Feeder When investor choose the screw feeder, the feeding time is short. Besides, labor requirement is low. It is suitable for the countries where the labor cost is high. Before entering into screw feeder, raw materials need to be cut into small pieces.
    Fundamental Base Fundamental Base With base’ support, the reactor is rotated. The inner of base is combustion room which provides heat for reactor.
    Pyrolysis Reactor Design Reactor Reactor is rotated under the running of drive device. The raw materials absorb the heating. When reaching certain temperature, raw materials begin to generate oil gas.
    Casing Casing Keeping temperature is the main function of the casing. With quality casing protection, the pyrolysis process of heat loss in the reactor can be slow down.
    Driven Base Driven Base The driven base is combined with driving motor, reducer and spring base. This part provides power for rector rotary.
    Beston Manifold Manifold Firstly, it have a buffer function when oil gas flows into condenser. It helps oil gas enter into condenser evenly. Secondly, it can liqualified heavy oil from oil gas.
    Oil-Tank Oil Tank It is used to store oil, which can separate oil gas and heavy oil. Under the gravity, the cooled heavy oil flows into oil tank. And the oil gas enters into hydroseal.
    Hydroseal Hydroseal Firstly, it avoids temper. Secondly, it clean the oil gas.
    Three in One Machine Three in One Three in One is composed with oil condenser, oil tank and hydroseal. Firstly, the diameter of flue is large. So the flue isn’t blocked and is easy to clean. Secondly, it occupies small area and has large storage volume for oil. Thirdly, this part is equipped with double hydroseal. Consequently, its temper-proof function is improved greatly.
    Flue Condenser Flue Condenser It is a kind of double tube heat exchanger. Its uses prolong to the life span of draft fan.
    Atomization Tower Atomization Tower It also can be called dedusting tower. There are two ways to dedust smoke, including Ball magnetic ring packing adsorption and water spray.
    Atomization Cabinet Atomization Cabinet The cabinet is used to provide water source for water spray system. Besides, it is also important for water recycling.
    Screw Discharging Screw Discharging It discharges black carbon under the assistant of reactor after temperature cools down.
    Water-cooling Discharging Water-cooling Discharging It works with circled water. So high-temperature discharging can be achieved.

    Who Manufacture High-quality Pyrolysis Plants – Beston Group?

    Beston Group

    Decades Years of Experiences
    Beston China has made its effort to design environment-friendly machines and upgraded our machines in these years. These studies make Beston pyrolysis machines for sale more practical and more efficient. And our engineers with decades of experience have installed dozens of projects for customers in different countries. Besides, we join exhibitions in Asia, Europe and other areas every year. We will share the info in advance. Follow us to get the newest message.
    Professional Beston Team
    Through decades of development, Beston Group has been growing steadily. There are groups of senior engineers, technicians and R&D departments to guarantee the quality and safety of the tire pyrolysis plant. And salespersons will provide a professional reply to the questions proposed by customers. Most of them have years of experience in the field of manufacturing pyrolysis machines for sale. Visit us to see these professional groups.
    Top-rated Service
    For this plant, Beston offers the following services:
    1. We provide installment service. Normally, the installment circle is about 30 working days.
    2. There is a need to take about five days to do a trial and train workers.
    3. We also provide related project technology and cost consulting.
    4. Turnkey project.
    5. The following service is also available, for example, project upgrading, quick-wear parts supplying, project agent consultation.


    Beston Visit on the Philippines
    Beston Visit on the Philippines
    Exhibition in Indonesia
    Exhibition in Indonesia
    Exhibition in Austria
    Exhibition in Austria

    How to Save Cost When Establish Pyrolysis Plant Project?

    When you determine to set up a pyrolysis oil plant, the most concerning issue is how much you need to spend. The most economical way is to find a high-efficient machine at an affordable price. The following content will give you some suggestions to save some budget on the right equipment:

    Choose Appropriate Factory Site for Your Waste Pyrolysis Equipment

    Do you wanna set up a large-scale project or a small-scale plant? The large-scale plant requires larger area and more daily cost compared with the small scale project.

    Models BLJ-3 BLJ-6 BLJ-10 BLJ-16 BLL-30
    Factory Area 20m*8m*8m 30m*10m*8m 30m*10m*8m 40m*10m*8m 50m*20m*10m

    View Different Models of Waste Pyrolysis Machines

    Pyrolysis equipment costs are different because of models or operation systems. BLL-30 has a higher price, larger productivity and higher automatic system compared with BLJ-6 and BLJ-10 small-scale models.

    Pyrolysis Machines Process Raw Materials with Low Cost

    Because the materials we plan to disposal are always waste (plastic, tyre and rubber), they have rather low costs. You can select one which is got easily in your country. And get them in a bucky with low price. It is unnecessary for you to put much fund in raw materials.

    Demand for Pretreatment Machine and Reprocessing Machine

    Large materials need to be crushed when entering into the feeder. At this time, we recommend crusher for you. In the end of pyrolysis systems, some customers will use distillation machine to make oil have higher economic value.

    Other Costs Related to Waste Pyrolysis Plants

    There are some other costs which are related to your country, such as the costs of electricity, water and regisration. These costs depend on the situation in your country.

    Setting up a project on your own is not an easy thing, especially referring to the cost and installation. There are a large number of things you need to take into consideration. We are willing to assist you in analyzing the project budget on the basis of your situation. It is available for you to consult us.

    Use Beston Oil Distallation Machine Process Pyrolysis Oil
    Use Beston Oil Distallation Machine Process Pyrolysis Oil
    Beston Tyre Shredding Machine for Sale
    Beston Tyre Shredding Machine for Sale
    Beston Tyre Shredder for Sale
    Beston Tyre Shredder for Sale

    Beston Pyrolysis Delivery

    Pyrolysis Oil Production Rate When Using the Following Materials

    Material Item Fuel Oil Steel Wire Carbon black Combustible gas
    Tires truck tires 45%-50% 15%-20% 30% 5%-10%
    car tires 40-45% 10%-15% 40% 5%-10%
    motorbike bike tires 30%-35% 5%-10% 10% 5%-10%
    Rubber cable 25%-35%
    shoe sole 25%-35%
    mixed shoe sole 20%-30%
    slipper 20%-30%
    waste fiber carpet 30%
    PMMA 40%
    other mixed rubber 35%
    Waste Plastic PE 85%-95%
    PP 80%-90%
    PS 80%-90%
    pure white plastic 60%-70%
    fishing net, safety net 45%-50%

    Note: the above data is just for reference. If you send a sample to Beston, we will offer an accurate report for you.

    Profitable Pyrolysis Plant Business Plan Got from Beston

    Return on Investment of BLJ-16 Tyre Pyrolysis Project in Europe
    IntroductionAccording to the market data of Europe, the estimated ROI report, the various expenses are as follows:
    Fixed Investment CostItemDetailsUnitUnit Price/USDQuantityAmount/USDRemark
    From Port to SiteSet580015800
    Customs Tax0.15Set13350113350
    InstallationBeston technician's salaryDay3505017500
    Round-trip ariticketsEa382021640
    Local welderDay120100120002 welders are needed
    Local plumberDay120202400
    Local laborDay108505400
    Crane forkliftDay160304800
    MaterialsInstallation materials readySet520015200Foundation, pipe, etc.
    Licenses/Ea200012000Environmental, firefighting, etc.
    Total Amount$452440.00
    Operating CostRaw MaterialsWaste tyreTon0120
    FuelNatural gasLiter0.77240184.8
    Depreciation8 yearsDay175.181175.18
    Total Amount$906.95
    End Products PriceTyre oil45%Ton5.44332338.245% of input
    Steel Wire15%Ton1.8216388.815% of input
    Carbon black3%Ton3.6162583.230% of input
    Total Amount$4510.2
    Daily Income$3603.25
    Monthly IncomeWorking dayDay25$90081.17
    Yearly IncomeWorking dayDay300$1080974

    Note: the above data is just for reference. Contact Beston to get pyrolysis project report.

    FAQs about Beston Pyrolysis System

    • How Long Does Beston Pyrolysis Plant Can be Used?
      Under regular maintenance, it can be used to 5-8 years.
    • What Safety Device Is Beston Machines Equipped with?
      Drain valve, anti-tempering device, over-temperature device, over-pressure alarm device, anti explosion valve, flame retardant and hydroseal
    • Are Beston Machines Equipped with Alarm Device?
      Sure. It is a basic device to guarantee safety.
    • What Advantages Does Beston Three into One Machine Have?
      This machine is combined with oil tank, hydroseal and oil condenser. Besides small land occupied and low cost, it is extremely to transport, install and clean. The final effectiveness is great.
    • What is the Difference between Tube Condenser and Box Condenser?
      Types Advantages
      Tube Condenser High oil output; Large condensing area; small occupied area; compact structure.
      Box Condenser It is easy to transport, install and dredge. It is extremely suitable for plastic pyrolysis.
    • What are the Advantages of Cooling Water Discharging?
      1. The reactor combined with screw discharging device realizes the fully sealed process. The whole discharging process won’t have bad influence for the environment.
      2. It is easy to operate. Compared with other discharging methods, it can save operating time and labor force.
      3. It is equipped with water cooling system to realize high-temperature discharging.
    • What are the Advantages of Beston Pyrolysis Plants?
      It has strict manufacturing specifications. All of the materials are meet international standards. Moreover, it goes through strict incoming material inspection, welding inspection, leakage check, dimensional inspection, and paint appearance inspection. Finally, a certificate of conformity will be issued. Contact this experienced pyrolysis machine manufacturer now – Beston.
    • What are the Disadvantages of Beston Pyrolysis Machine?
      Beston pyrolysis plant cost are higher than other brands because of high manufacturing specifications.
    • What are the Advantages of Semi-automatic Model Compared with Batch Types?
      Items Advantages
      Configuration 1. Screw feeder.

      2. Two water cooling discharging lines.

      3. Pretreatment

      Capacity Two furnaces per three days
      Feeding Auto feeding has high safety level. And the site is clean.
      Final products 1. It has high oil out rate. Moreover, the oil has high quality.

      2. The carbon black has high quality.

      3. The steel wire which not be pyrolyzed has high economic value.

      4. The rubber powder can be sold as the products directly.

    • What Fuel Can be Used in the Pyrolysis Plant?
      Natural gas, diesel and heavy oil.
    • How Much Electricity Does Beston Machines Spend?
      Take BLJ-10 as an example. The standard electricity consumption is 44.3kw/h. Actually, the actural consumption is about 70% of standard electricity consumption.
    • How Long to Clean Ceramic Ring?
      Normally, three to four month one time.
    • What Should Investors Do When Something is Wrong?
      It is no need to worry about this issue. Beston has a professional after-sales team to assist you. We will make our best efforts to support you at any time.

    In the End

    Beston pyrolysis equipment for sale turns waste to energy. At present, the nonrenewable resources have become more and more precious. These final products can yet be regarded as a great alternative of energy. Now, we offer mobile, batch and continuous models to process 1-24 tons of waste per day. On the basis of good services, Beston offers flexible payment methods, turnkey project, and a period of tracking service. Accordingly, investing in this plant will bring a great deal of profits for customers.

    Contact Us

    Please specify your requirement by referring to the following aspects:

    1What kind of solution will meet your demand? (Key point)

    2What kind of material and expected end product are you planning to have? (Right solution begins from material and product)

    3When is the project supposed to be running? (Key info for A-Z project programming)

    4Budget for machinery purchasing? (Key info for right model)

    5Points that you really focus on. (Customized service from our project consultant)



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