Sewage Sludge Carbonization Plant

WASTE TO CHARCOAL PRODUCTION

CE/SGS/ISO
CERTIFICATES
  • 15
    +
    Patented Technologies
  • 30
    +
    Senior Project Consultants
  • 200,000
    ㎡ Factory
  • Complete After-sales Service

Sewage Sludge Carbonization Plant

Sewage sludge carbonization plant processes sewage sludge efficiently and environmental-friendly. Beston machines have inner and outer double-layers structure. It employs double returning heating method which makes the heat efficiency reach to 70-90%. That is mean, it has good energy-saving performance. Besides, we offer wide options for configurations and installment service. Just leave your demand.

Beston Sewage Sludge Carbonization Plant for Sale
Beston Sewage Sludge Carbonization Plant for Sale

Beston Sewage Sludge Carbonization Machines Parameters

ModelBST-J12BST-J18BST-J40BST-05 Pro (skid-mounted)BST-10BST-30BST-50
Input Capacity12m³/batch18m³/batch40m³/batch0.3-0.5m³/h2-4m³/h7-9m³/h10-15m³/h
Reactor Sizeφ1900mm*L4500mmφ1900mm*L6600mmφ2800mm*L7100mmφ830mm*L5500mmφ1300mm*L14051mmφ1700mm*L14180mmφ2000mm*L14260mm
Land for Equipment (L*W*H, Standard Configuration)9m*6m*6m12m*6m*7m15m*18m*7m10m*8m*3.9m29m*15m*5m30m*15m*8m35m*18m*9m
Weight (Standard Configuration)18T22T34T15T35T35T49T
Energy Consumption (Standard Configuration)11kw/h13.5kw/h25kw/h31kw/h34.7kw/h61.5kw/h116kw/h
Working MethodBatchFully continuous
Feeding Requirement/Size: ≤20mm; moisture: ≤15%; strong liquidity
StructureHorizontal rotationDouble barrel single hearthDouble barrel double hearth
Speed0-2RPM1-9RPM
Control MethodControl by buttonsPLC control
Reactor MaterialQ245RQ245+310S
PressureMicro negative pressure
Heating MaterialDiesel, natural gas, heavy oil, biomass, etc.
Heating MethodDirect heating
Noise (dB)≤80
CondenserCirculating water cooling
Rotation MethodExternal gear rotation

Note:
1. The feeding capacity is under the condition that taking rice husk as raw materials.
2. The detailed energy consumption depends on the customers’ configuration.
3. Dimensions are just a reference. We offer layout design for free.

Sludge Materials can be Carbonized

Sewage sludge is generally classified as a type of organic waste material. It is a semi-solid residue generated during the treatment of wastewater at wastewater treatment plants. The sludge may contain a mixture of organic and inorganic materials, including organic matter, nutrients, pathogens, and heavy metals. This project process the following sludge: sewage sludge, industrial sludge, municipal sludge, and printing dyeing slduge.

Sewage Sludge Carbonization

Final Products and Applications

Charcoal is Used to Remediate Soil
Sewage Sludge Charcoal
Bio-gas
Bio-gas
Charcoal:
1. It is used as fuel in boiler/cement/ceramic/brick/other industries.
2. It is used to generate electricity.
3. It can be used for cooking in daily life.
Biogas:
1. Heat the combustion chamber directly.
2. It is collected to generate electricity.

Report of Final Product Components

Materials Total Moisture Residual Moisture ash Volatile Matter Fixed Carbon Total Sulfur Gross Calorific Value Net Calorific Value
Municipal Sludge 1.02 0.66 89.16 5.5 4.68 0.77 706 566
Paint Sludge 0.52 0.13 59.63 11.49 28.88 2.68 2804 2638

Sewage Sludge Carbonizing Plant Details Demonstration

Whole Sewage Sludge Treatment Project Demonstration

Beston Sewage Sludge Carbonization Machine 3D
Beston Sewage Sludge Carbonization Machine 3D

Sewage Sludge Carbonization Reactor Demonstration

Beston Sewage Sludge Pyrolysis Reactor 3D
Beston Sewage Sludge Pyrolysis Reactor 3D

Note: click image to further see details.

High-level Safety Guarantee of Beston Sewage Sludge Carbonizing Machine

1. Three designs about equipment seal makes equipment have good sealing effectiveness.
2. Negative pressure inner furnace guarantees safe operation.
3. There is explosion-proof device in the tail end.
4. Use air-lock valve to improve feeding system safety.
5. Check pressure gauges and thermometers in many places.
6. Use thermal linear expansion design to avoid charcoal making equipment derailed.

Beston Sewage Sludge Carbonization Machine has High-level Safety Guarantee
Beston Sewage Sludge Carbonization Machine has High-level Safety Guarantee

Use Beston Sewage Sludge Pyrolysis Plant to Realize Energy-saving Performance

1. Employ intelligent control and frequency conversion technology.
2. Use hot smoke to dry material.
3. Double-layer design makes heat efficiency higher.
4. Water is in a circle situation in this plant.
5. Continuous working for 3-5 days is available.
6. When machine enters into normal operation, use recycled combustible gas instead of fuel energy.
7. Low nitrogen combustion makes burning more efficient.

Beston Industrial Sludge Pyrolysis Plant
Energy-saving Beston Industrial Sludge Pyrolysis Plant for Sale

Waste Carbonization Projects Over the World

Beston machines not only process sewage sludge but also treat biomass waste. Beston machines were installed in more than 30+ countries. These customers have good review on Beston machines. See these cases.

Sewage Sludge Caronization Process

Sewage Sludge Drying Process

When moisture exceeds 15%, take a dryer to improve the final carbonization efficiency. Deliver sewage sludge into dryer through belt conveyor. Through a period of preheating, sewage sludge can be removed extra moisture in a short time.

Sewage Sludge Carbonization Process

After drying, sewage sludge is transported by belt conveyor and fells into carbonization reactor. Through hydrothermal carbonization (300-600℃),sewage sludge charcoal is generated.

Sewage Sludge Charcoal Discharging Process

Through three-step water cooling discharging in a fully sealed condition, final charcoal has a low temperature, which won’t cause burning condition.

Sewage Sludge Pyrolysis Temperature

Phase Drying Preheating Carbonization
Temperature About 150℃ 150-300℃ 300-600℃
Beston Sewage Sludge Carbonization Process
Beston Sewage Sludge Carbonization Process

Beston Offers Value-added Services

  • Layout design for free;
  • Offer wide configeration options;
  • Installment service and training guidance;
  • Wear-out parts supply;
  • 24-hour quick reply online;
  • Sample test for free.
  • A Paper Egg Tray Making Machine Manufacturer Has the Profesional After-sales Team

    Get Beston sewage sludge carbonization machine to process sewage sludge, industrial sludge, or other sludge right now. Send your sample and get a test for free. Start this sludge management business and make lots of benefits. Besides a one-stop-station service, we offer customized layout and installment service. Focus on Beston on Facebook to get the newest news.

    Contact Us

    Please specify your requirement by referring to the following aspects:

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