Sewage Sludge Carbonization Plant

Sewage Sludge Carbonization Plant

Sewage sludge carbonization plant processes sewage sludge efficiently and environmental-friendly. Beston machines have inner and outer double-layers structure. It employs double returning heating method which makes the heat efficiency reach to 70-90%. That is mean, it has good energy-saving performance. Besides, we offer wide options for configurations and installment service. Just leave your demand.

Beston Sewage Sludge Carbonization Plant for Sale
Beston Sewage Sludge Carbonization Plant for Sale – Batch and Continuous Models

Beston Sewage Sludge Carbonization Machines Parameters

Batch Models
Capacity 12m³ 18m³ 40m³
Working Method Batch
Description and Size Reactor Φ1900*4500 Φ1900*6600 Φ2800*7100
Casing 2260*3600 2260*5600 3200*7000
Cyclone Dust Removal System 1000*800*3500 1150*1000*3500 1460*1300*4080
Dust Removal Tower 1300*1300*4900 1800*1300*4900 1900*1900*5900
Land Field (Standard) 10*4.5*6m 10*4.5*6m 12*4.5*6m
Continuous Models
Feeding Capacity 0.3-0.5 T/H 0.8-1 T/H 2.5-3 T/H 4.5-5 T/H
Working Method Fully Continuous
Reactor Size Φ820mm Φ1000mm Φ1300mm Φ1700mm
Heating Materials Charcoal, Wood, Diesel, Natural Gas, LPG, etc.
Energy Consumption 45kw/h 65kw/h 90kw/h 125kw/h
Weight 28t 35t 45t 54t
Dimensions
(L*W*H)
28m*11m*6m 33*13*7m 40*15*8m 50*16*10m
Operating Pressure Light Negative Pressure
Life Span 5-8 Years

Note:
1. The feeding capacity is under the condition that taking rice husk as raw materials.
2. The detailed energy consumption is depend on the customers’ configuration.
3. Dimensions is just a reference. We offer layout design for free.

Materials can be Carbonized

This project process the following sludge: sewage sludge, industrial sludge, municipal sludge, and printing dyeing slduge.

Sewage Sludge

Final Products and Uses

Sewage Sludge Charcoal
Charcoal:
1. as the fuel in industry.
2. used to generate electricity.
3. can be used in the daily life.

Biogas:
1. heat combustion chamber
2. generate electricity.

Report of Final Product Components

Materials Total Moisture Residual Moisture ash Volatile Matter Fixed Carbon Total Sulfur Gross Calorific Value Net Calorific Value
Municipal Sludge 1.02 0.66 89.16 5.5 4.68 0.77 706 566
Paint Sludge 0.52 0.13 59.63 11.49 28.88 2.68 2804 2638

Sewage Sludge Carbonizing Plant Details Demonstration

Whole Sewage Sludge Treatment Project Demonstration

Beston Sewage Sludge Carbonization Machine 3D

Sewage Sludge Carbonization Reactor Demonstration

Beston Sewage Sludge Pyrolysis Plant 3D

Note: click image to further see details.

High-level Safety Guarantee of Beston Sewage Sludge Carbonizing Machine

1. Three designs about equipment seal makes equipment have good sealing effectiveness.
2. Negative pressure inner furnace guarantees safe operation.
3. There is explosion-proof device in the tail end.
4. Use air-lock valve to improve feeding system safety.
5. Check pressure gauges and thermometers in many places.
6. Use thermal linear expansion design to avoid charcoal making equipment derailed.

Sewage Sludge Carbonization Machine
Beston Sewage Sludge Carbonization Machine has High-level Safety Guarantee

Use Beston Sewage Sludge Pyrolysis Plant to Realize Energy-saving Performance

1. Employ intelligent control and frequency conversion technology.
2. Use hot smoke to dry material.
3. Double-layer design makes heat efficiency higher.
4. Water is in a circle situation in this plant.
5. Continuous working for 3-5 days is available.
6. When machine enters into normal operation, use recycled combustible gas instead of fuel energy.
7. Low nitrogen combustion makes burning more efficient.

Beston Industrial Sludge Pyrolysis Plant
Energy-saving Beston Industrial Sludge Pyrolysis Plant for Sale

Sewage Sludge Pyrolysis Projects in Japan

Industrial Sludge Treatment Project in Japan

Sewage Sludge Caronization Process

Sewage Sludge Drying Process

When moisture exceeds 15%, take a dryer to improve the final carbonization efficiency. Deliver sewage sludge into dryer through belt conveyor. Through a period of preheating, sewage sludge can be removed extra moisture in a short time.

Sewage Sludge Carbonization Process

After drying, sewage sludge is transported by belt conveyor and fells into carbonization reactor. Through hydrothermal carbonization (300-600℃),sewage sludge charcoal is generated.

Sewage Sludge Charcoal Discharging Process

Through three-step water cooling discharging in a fully sealed condition, final charcoal has a low temperature, which won’t cause burning condition.

Sewage Sludge Pyrolysis Temperature

Phase Drying Preheating Carbonization
Temperature About 150℃ 150-300℃ 300-600℃

Sewage Sludge Carbonization Process

Beston Offers Value-added Services

1. Layout design for free
2. Offer wide configeration options.
3. Installment service and training guadance.
4. Wear-out parts supply.
5. 24-hour quick reply online
6. Sample test for free.

Beston Services and Certificates

Get Beston sewage sludge carbonization machine to process sewage sludge, industrial sludge or other sludge right now. Send your sample and get a test for free. Start this sludge management business and make lots of benefts. Besides one-stop-statioin service, we offer customized layout and installment service. Focus on Beston on Facebook to get the newest news.

    PLEASE FEEL FREE TO GIVE YOUR INQUIRY IN THE FORM.

    WE WILL REPLY IN 24 HOURS.
    Your Name(required)
    Your Email(required)
    Your Tel/Whatsapp(required)
    Your Country
    Your Company
    Your Message(required)
    EnglishFrenchGermanItalianRussianSpanish