Continuous charcoal making machine can be used to convert biomass into biomass charcoal/biochar continuously for 24 hours. Besides, it can treat waste such as sludge in a harmless method. This equipment is welcomed by customers in the environmental protection industry because of multiple uses, large capacity and high automation level. Beston machines have been updated to the latest generation. They have advanced technology and high efficiency. If customers are interested in this equipment, please contact Beston. Beston provides customers with a series of services such as suitable machines, documents, technical support, installation, and after-sales services.
Why is Charcoal More and More Widely Used?
Charcoal has a wide range of applications, such as alternative fuels, soil remediation, composting, and more. Charcoal is a very popular alternative fuel and soil remediation/composting ingredient. Biomass charcoal has the following properties.
- Replace the use of some traditional fuels;
- Fix carbon in soil;
- It has higher combustion efficiency than firewood and coal;
- Balance soil pH and increase crop yield;
- Improve soil drainage and aeration;
- Absorb extra moisture in the soil;
- Remove various organic residues and heavy metals in the soil;
- It is smokeless and odorless when burning. It emits fewer greenhouse gases than firewood when burned;
- Charcoal has light weight. It is easy to store, transport and use. It has a wide range of applications in household, business and industry;
- It has high burn value. The combustion time is long and the combustion process is stable;
How to Make Charcoal Continuously in An Environmental-friendly Way?
Customers need to choose an appropriate machine to make charcoal. If customers use Beton equipment to produce biochar, the whole process is pollution-free and safe. When customers use continuous type, the process has high automation and high efficiency. The specific production process is as follows.
- Continuous models have requirements for the size and moisture of raw materials. The size is less than 20mm. Make sure that the raw material meets the requirements of the feeding material. Transport the raw materials that meet the requirements to the main carbonization furnace in a fully sealed method by automatic screw feeder. Heat the main furnace.
- After about 15-20 minutes, the material is carbonized into biochar. Biomass charcoal will be discharged by water-cooling discharging system. When discharged from the water-cooling system, the temperature of the biochar is about 30 degrees.
- The bio-gas in the main furnace can be directly used as heating fuel for the main furnace after being treated by the cyclone deduster;
- The hot smoke in the main furnace can be recycled and sent to the dryer. Hot air can be used to dry raw materials;
- The exhaust gas in the main furnace is treated by the condenser and the de-dusting tower and then discharged up to the standard, which meets the EU emission standard. If the customer has higher requirements on the exhaust gas, you can contact Beston. Beston can provide customized de-dusting system.
What Can Continuous Biomass Carbonization Machine Bring to Customers?
When a customer chooses equipment, the customer needs to figure out whether the machine meets the customer’s needs. Beston carbonization equipment has a variety of applications. It can bring financial or environmental benefits to customers and governments.
Make Money Charcoalhas a wide application market in many countries, like cooking, BBQ, shisha, alternative fuel. It is also one of the hot selling products for export. Customers can get rich profits from selling biochar. At the same time, it promotes the development of local upstream and downstream industries. And it is helpful to increase the local employeement.
As an Alternative fuel for factories Some customers have their own factories. They use biochar as an alternative fuel for factories. In the long run, this project helps customers reduce part of their fuel costs.
Soil Improvement/Compost Some customers use this machine to make biochar that is used in soil/compost. So that the plant will grow better.
Government-funded ProjectGovernment-funded environmental programs recycle forestry/agricultural/organic waste. This project is an environmental protection project to reduce environmental pollution. Some governments give high subsidies when the client/government invests in the project.
Increase Carbon Credits When a customer converts biomass to biochar, the customer adds carbon credits. Customers can use carbon credits (carbon offsets) themselves. Customers can also sell carbon credits for a profit.
Beston Continuous Charcoal Machine for Sale
Beston offers seven models. Their working method and feeding capacity are different. Among them, BST-10/30/50 & BST-05Pro are the continuous type. Please see the parameters of main models. Besides, Beston provides customized line if customers have special requirement. Send your requirement to Beston.
| Model | BST-06 | BST-50 |
| Input Capacity | 0.3-0.5m³/h | 10-15m³/h |
| Reactor Size | φ820mm*L11200mm | φ2000mm*L14260mm |
| Land for Equipment (L*W*H, Standard Configuration) | 25m*15m*8m | 35m*18m*9m |
| Weight (Standard Configuration) | 21T | 49T |
| Energy Consumption (Standard Configuration) | 153kw/h*0.7 | 191kw/h*0.7 |
| Working Method | Fully continuous | |
| Feeding Requirement | Size: ≤20mm; moisture: ≤15%; strong liquidity | |
| Structure | Double barrel double hearth | |
| Speed | 1-9RPM | |
| Control Method | PLC control | |
| Reactor Material | Stainless steel 304 | |
| Pressure | Micro negative pressure | |
| Heating Material | Diesel, natural gas, heavy oil, biomas, etc. | |
| Heating Method | Direct heating | |
| Noise (dB) | ≤80 | |
| Condenser | Circulating water cooling | |
| Rotation Method | External gear rotation | |
Advantages of Beston Continuous Biochar Production Equipment
It has screw automatic feeder, automatic water-cooling discharger (safe and clean). And this type works for 24 hours continuously. This will help customers to save labor and running cost.
This type has feeding capacity of 2-15m³/h. If the customer runs this equipment continuously for 3-5 days, then this biochar machine can help the customer process a lot of raw materials.
This design not only improves the carbonation environment, but also helps customers save part of the fuel cost. First, the outer cylinder is used for drying to improve thermal efficiency. Second, the inner cylinder can achieve material drying.
The on-site workshop is clean. At the same time, it is equipped with three layer of de-dusting system with ceramic ring absorption to achieve environmental protection standard operation. So, working environment is good for workers’ health.
Batch Type VS Skid-mounted Type VS Continuous Type
As can be seen from the parameter table above, Beston offers seven models. They are divided into batch type, skid-mounted type and continuous type. Please see a comparison of some points that customers often pay attention to. Then pick a suitable type and model from it.
Model: BST-12/18/40;
Working Method: 1 batch/day;
Sturcture: Horizonal Rotation;
Hot Feature: Medium Capacity;
Model: BST-05 Pro;
Working Method: Continuous;
Sturcture: Double Barrel Single Hearth;
Hot Feature: Easy installation & Operation;
Model: BST-10/30/50;
Working Method: Continuous;
Sturcture: Double Barrel Double Hearth;
Hot Feature: Large Capacity & High Automation;
Raw Materials to Make Charcoal for Sale
Beston continuous charcoal making machines can process many types of waste including forestry biowaste, agricultural biowaste, industrial biowaste and sludge. Here are some common types. If the customer needs to process raw materials that are not in the following range, please contact Beston.
Agricultural waste Various fruit shells (coconut shell, palm kernel shell, coffee bean shell, olive shell, hazelnut shell, almond shells, pistachio shells, peach pits, cashews nutshells, etc) , various straw (corn stalk, cotton stalk, wheat stalk, soybean stalk, sorghum stalk, etc), bamboo, rice husk, poultry litter, etc.
Forestry Biowaste Wood, tree residues, leaves, branches, etc.
Industrial Biowaste Sawdust/wood chips, sugarcane bagasse, sewage sludge, etc.
Choose the Suitable Shape of Final Charcoal Briquettes
When customers use Beston standard equipment, the final biochar that customers get is the original shape of the raw material. If customers have special needs, Beston can add a biochar forming line. This production line can help to form biochar into a more regular and uniform size and shape. Reformed charcoal is more convenient to use. Usually, they will have a higher market price.
Beston charcoal forming Line can process biomass charcoal into the following shapes: charcoal powder, charcoal roll, charcoal stick, charcoal pellet, BBQ charcoal, triangle charcoal, hexagonal charcoal, octagonal charcoal, oval charcoal, pillow charcoal, ovoid charcoal , cube shisha charcoal, square charcoal, etc.
Beston Continuous Charcoal Making Machine Projects Over the World
Beston continuous carbonization machine has been sent to more than 30 countries around the world. Some of these projects have been installed successfully. There are also some projects that are in delivery or waiting to be installed. When this biochar pyrolysis equipment arrives at the customer’s site, Beston engineers can assist customers with installation on site. Please take a look at these projects.
How Much Profit Can Beston Project Bring to Customer?
When investing in this machine, every customer wants to know how much they could profit from this project. If customers sell the final products, customers will benefit a lot from this project. If customers want to know the specific amount, please send Beston the local market data. Beston experienced solution manager will provide you with a detailed data. The benefit analysis in the table below is based on data from the Middle East for customers’ reference.
| Return on Investment of BST-50 Wood Chips Carbonization Project in The Middle East Regin | ||||||||
| Item | Details | Unit | Unit price/USD | Quantity | Amount/USD | Total amount | Remark | |
| Fixed Investment Cost | Equipment | BST-50 | Set | 250000 | 1 | 250000 | ||
| Transportation | From China to Destination Port | Set | 90000 | 1 | 90000 | |||
| From Port to Site | Set | 5800 | 1 | 5800 | ||||
| Customs tax | 0.15 | Set | 37500 | 1 | 37500 | |||
| Installation | Beston technician's salary | Day | 100 | 50 | 5000 | |||
| Round -trip airtickets | Ea | 2420 | 2 | 4840 | ||||
| Visa | Ea | 350 | 1 | 350 | ||||
| Local welder | Day | 65 | 100 | 6500 | Two welders are needed | |||
| Local plumber | Day | 65 | 20 | 1300 | ||||
| Local labor | Day | 16.8 | 50 | 840 | ||||
| Crane forklift etc. | Day | 80 | 30 | 2400 | ||||
| Materials | Installation materials ready | Set | 3500 | 1 | 3500 | Foundation, pipe, etc. | ||
| License | / | Ea | 2000 | 1 | 2000 | Environmental, firefighting, etc. | ||
| Workshop | 500 | ㎡ | 160 | 500 | 80000 | |||
| 490030 | ||||||||
| Operating Cost | Raw materials | Wood chips | Ton | 100 | 120 | 12000 | ||
| Water | / | m³ | 1.76 | 3 | 5.28 | |||
| Electricity | / | KWH | 0.11 | 2922 | 321.42 | |||
| Fuel | Natural gas | Liter | 7.25 | 270 | 1957.5 | |||
| Labor | / | People | 16.8 | 4 | 67.2 | |||
| Maintenance | / | Day | 85 | 1 | 85 | |||
| Depreciation | 8 years | Day | 209.3 | 1 | 209.3 | |||
| Tax | 0.05 | 0 | ||||||
| 14645.7 | ||||||||
| End Products Price | Biochar | 0.3 | Ton | 680 | 36 | 24480 | 30% of input | |
| Wood vinegar | 0.08 | Ton | 1280 | 9.6 | 12288 | 8% of input | ||
| Tar oil | 0.02 | Ton | 450 | 2.4 | 1080 | 2% of input | ||
| 37848 | ||||||||
| Daily Income | 23202.3 | |||||||
| Monthly Income | Working day | Day | 25 | 580057.5 | ||||
| Yearly Income | Working day | Day | 300 | 6960690 | ||||
Cooperate with Beston to Start Your Ideal Project!
Beston continuous charcoal making machine is a good option when customers need a large-capacity and high-automation equipment. This type has high carbonization efficiency because of special design, such as double-cylinder structure. Beston not only provides machines but also a series of services. These services includes technical guidance, document and drawing support, installation support, etc. When customers are interested in this machine, contact Beston. Beston would like to achieve win-win cooperation with you!
