Beston carbonization machine transforms various kinds of biomass into biochar through the latest generation of fast carbonizing technology. At present, it has effectively changed worthless waste into valuable resources. The multiple uses and environmental-friendly features are quite favored by investors. After you order this machine from Beston, we will arrange the shipment quickly. Feel free to contact us to get customized service.
Diverse Raw Material Selection for Carbonization Machine
Forest Management Waste
Logs, trunks and branches are important byproducts of forestry activities. They are rich in lignin. Therefore, carbonizer machine can produce high-quality charcoal from these wood biomass. In particular, they are suitable for carbonization to produce carbonized products with high carbon content. Therefore, the machines are a good way to sustainably recycle forest resources.
Wood Processing Waste
The byproducts produced during wood processing generally take up a lot of space. It is worth mentioning that they are good materials for carbonization. Sawdust is rich in lignin and cellulose and is suitable for charcoal machine to produce high-quality charcoal. Meanwhile, wood processing scraps and discarded furniture vary in size and moisture content. They need to be pre-treated before carbonization.
Agricultural Planting Waste
Agricultural planting waste such as rice husks, straw, jute sticks and elephant grass. They are byproducts of crop harvesting. These wastes contain a lot of cellulose and can produce compact biochar after carbonization. Generally, they are discarded or burned in large quantities. Carbonization equipment can achieve large-scale recycling of agricultural biomass.
Food Processing Waste
Food processing waste includes coconut shells, palm kernel shells, empty fruit bunches, sugarcane bagasse, etc. These are by-products of food processing. These waste biomasses tend to have a high carbon content. Therefore, they are a good source of charcoal, a high-quality biofuel. Not only that, it also provides an effective waste management solution for food processing plants.
Versatile Applications Areas of Charcoal/Biochar from Carbonizer Machine
Industrial Uses
- Alternative Fuel: Charcoal is widely used in high-temperature industrial processes as an efficient and clean fuel. This reduces dependence on traditional fossil fuels.
- Smelting Reductant: Charcoal can be used as a reductant to help reduce metal oxides in ores and improve the extraction efficiency of metals.
- Battery Anode Material: Biochar from biochar unit is often used to make battery cathode materials due to its excellent conductivity and chemical stability.
Agricultural Uses
- Soil Conditioner: Biochar can improve the structure of the soil. Thus, this promotes plant growth by improving the soil environment.
- Feed Additive: Adding biochar to feed helps improve the digestive system of animals and improves the absorption rate of feed. Thus, this promotes the health of animals.
- Shed Bedding: Biochar can absorb ammonia in animal excrement and reduce odor. By adding it to shed bedding, biochar improves the living environment of animals.
Daily Uses
- Barbecue Charcoal: Charcoal is an efficient fuel that provides stable high temperature and uniform heat. In addition, charcoal also provides a unique barbecue flavor.
- Hookah Charcoal: Used in hookah, charcoal is used as a fuel to provide long-lasting heat and less ash. This increases the user experience.
Construction Industry Uses
- Concrete Additive: As an additive to concrete, biochar increases its strength and durability. It also improves the thermal insulation and sound insulation of building materials.
- Brick Making Material: Biochar from carbonization machine can be used to make lightweight soil bricks. It has good thermal insulation and moisture resistance.
Carbon Sink Uses
- Carbon Sink Material: By applying biochar to soil or other long-term storage facilities, it can effectively lock carbon dioxide in the atmosphere and reduce greenhouse gas emissions.
- Carbon Credit Trading: Application of biochar can generate carbon credits. Companies and organizations achieve their carbon reduction targets by buying and selling these carbon credits.
Continuous Beston Carbonizing Machine
| Model | BST-50 Standard | BST-50S LM | BST-50S HM | BST-50S MAX | BST-06 Standard | BST-06MAX |
| Time to Market | 2015 | 2022 | 2022 | 2022 | 2025 | 2025 |
| Operating Mode | Continuous | Continuous | Continuous | Continuous | Continuous | Continuous |
| Application | Commercial Scale | Commercial Scale | Commercial Scale | Commercial Scale | Testing | Testing |
| Dust Removal System | Standard | Advanced | Advanced | Advanced | Standard | Advanced |
| Feeding Capacity | 10-15m³/h | 10-15m³/h | 10-15m³/h | 10-15m³/h | 100-300KG/H | 100-300KG/H |
| Biochar Discharge Temperature | 45℃ | 45℃ | 45℃ | 45℃ | 45℃ | 45℃ |
| Puro.earth Authentication Model | × | √ | √ | √ | × | |
| Maximum Pyrolysis temperature | 650℃ | 650℃ | 650℃ | 850℃ | 650℃ | |
| Service Life | 5-8 years | 5-8 years | 5-8 years | 8-10 years | 5-8 years | |
| Annual Operating Time | 7200 hours | 7200 hours | 7200 hours | 7200 hours | 8000 hours | |
| Land Space Required (L*W*H*m) | 35m×15m×8m | 65m×15m×8m | 65m×15m×8m | 65m×15m×8m | 25m*18m*6m | |
| Total Power (KW) | 201.25kW | 453.35kW | 505.35kW | 505.35kW | 129.79 | 162.79 |
| Cooling Method | Recycling cooling Water | Industrial chiller | Industrial chiller | Industrial chiller | Recycling cooling Water | Industrial chiller |
| Installation Period (Calendar Days) | 50 | 70 | 70 | 70 | 45 | 50 |
Detailed Workflow Breakdown of Carbonization Furnace for Charcoal
Biomass Pretreatment
Biomass pretreatment involves drying and crushing. First, dry the biomass to a moisture content below 15%. Next, crush it to a particle size smaller than 20 mm. The processed biomass is then transported to the main furnace via a high-angle conveyor, preparing it for the subsequent carbonization process.01
High-Temperature Carbonization
In the carbonization furnace, biomass undergoes various thermal decomposition reactions:
- Initially, dehydration occurs at temperatures below 150°C, where moisture evaporates.
- As the temperature rises to about 220-270°C, cellulose, lignin, and hemicellulose undergo demethylation, releasing combustible gases.
- When the temperature increases further to 270-400°C, volatiles are removed. This stage mainly involves pyrolysis, dehydrogenation, condensation, and hydrogenation of aromatic compounds.
Finally, biomass pyrolysis machine forms charcoal/biochar.
02
Combustible Gas Recovery
Combustible gases (such as CO, H₂, CH₄) generated during carbonization pass through a dust removal system. These gases then enter the combustion system through pipelines. They replace the original fuel (heavy oil, diesel, natural gas) and continuously provide energy to the carbonization kiln.03
Charcoal/Biochar Collection
After carbonization, high-temperature charcoal first enters a water-cooled screw conveyor. The cooling water in the conveyor takes away the heat, lowering the charcoal temperature to below 45°C. Once cooled, operators can collect and store the charcoal or biochar.04
Waste Gas Treatment
05
Special Design of Carbonization Machine Customers Prefer
Pretreatment System – Crushing & Drying
We provide dryer and crusher for customers. In order to enhance carbonizing efficiency, some materials need crushing and drying before entering into the biochar reactor. The smaller the size is, the better the carbonizing effect is. We provide these equipment with differernt descriptions.
Continuous Pyrolysis Process – Efficient & Short
All models of biochar pyrolysis machines are able to work continuously. When materials enter into the feeder from one side, charcoal is discharged at the other side. In general, the whole process just needs 15-20 minutes. Accordingly, a large daily capacity is available for customers.
Discharging under Low Temperature – Safe
Biomass charcoal in the reactor has a high temperature. The carbonizer machine is equipped with a waste-cooling discharging system. This system makes sure that the temperature of the final charcoal is lower than 30℃. Therefore, it avoids the occurrence of autoignition.
Waste Combustible Gas Recycling Section
Waste combustible gas in biomass carbonization machine can be recycled by gas recycling system. After sulfur is removal by condensers, combustible gas is useful. It can provide heat for the reactor directly. The majority of investors will burn it directly in the combustion chamber.
Basic Information of Beston Charcoal Carbonization Machine for Sale
Made by Good Materials
On the one hand, Beston carbonization plant adopts 310S steel which has high-temperature resistance. On the other hand, there are some heat-insulating materials to prevent heat loss in the production process. Besides, some small design will help to improve the service life of the reactor, for example, gear, casing, discharger.
Sealed Working Methods
When the charcoal making furnace runs, the reactor is fully sealed. That is means, no oxygen will enter the reactor. It guarantees operation safety and avoids explosion. On the other hand, we use discharging method at the end of the furnace. Accordingly, there is no phenomenon of dust flying. The environment on the site is clean. And it is easy to manage.
Customized Service for Waste Carbonization Machine
Due to differences in carbonized raw materials and the fuel, we can customize the shape and size of the door. Thus, the final plan will greatly improve working efficiency and charcoal quality. In addition, we also can design a combustion chamber according to the fuel you plan to use. Just find the most economical fuel in your local market.
One Fire Two Steps in Carbonizer Machine
One Fire Two Steps belongs to Beston’s exclusive patent. This advanced technology not only strengthens the carbonization efficiency but also fully utilizes waste. It is the core. Firstly, when the reaction starts, light oil gas can be recycled and enter the combustion chamber. Secondly, the hot air goes into the dryer to provide heat.
Beston Carbonization Machine’s Technological Breakthrough: 360h Non-stop Operation
Recently, carbonization equipment of Beston Group has completed a 360h non-stop test. The whole process was very smooth. This highlights the excellent R&D capabilities of our technical team. In addition, as Beston carbonization technology continues to improve, we will bring more comprehensive equipment and solutions to our customers. The video below will reveal the success of the entire project. If you want to get more videos related to carbonization projects, please visit our YouTube.
Beston Assists Global Customers to Establish Carbonization Projects
As an excellent manufacturer, Beston Group is often the first choice for recyclers to invest in carbonization projects. From early carbonization machine design to later operational assistance, we interpret what one-stop service is. Whether it is a conventional biomass carbonization project or a carbon sink project, we can meet customer needs. Therefore, customers who trust Beston Group are all over the world. The following are successful cases for your reference:
Beston Group is Looking Forward to Being Your Partner
Beston Group has been committed to the research and development of carbonization machine with better performance. Therefore, our equipment can meet various production scenarios. As a result, Beston Group’s biomass recycling solutions have satisfied more and more customers. If you also want to join the ranks of waste biomass recyclers, we are the best choice for solution providers. Contact us and start contributing to the green future of the world today. Beston Group is looking forward to being your partner.
