Thermal Desorption Unit

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oil sludge pyrolysis products

Thermal Desorption Unit

A thermal desorption unit is used to treat a range of oily substances. This equipment can convert these materials into oil and solids. Customers can benefit from the final oil. Solid slag from the TDU could be disposed of harmlessly. Beston equipment recycles these materials safely, efficiently, and pollution-free. If you are interested, please contact us.

Good-quality Beston Thermal Desorption Unit for Treating Oil Sludge

Which Industries Generate Oil Sludge?

Oil-containing sludge is a composite material consisting of oil, water, mud, heavy metals, and other particulate matter. Its sources span across multiple industries:

Oilfield Development Industry Drilling cuttings sludge, produced fluid sediments, oil-water separator sludge, etc.;

Petroleum Refining Industry Desalination sludge, heavy oil hydrocracking sludge, catalytic pyrolysis sludge, etc.;

Petrochemical Industry Ethylene coke sludge, polypropylene coke sludge, etc.;

Mining industry Mechanical fuel oil sludge, mining oil sludge, etc.;

Shipbuilding industry Ship fuel oil sludge, shipyard oil sludge, etc.

Industries Generate Waste Oil Sludge for Thermal Desorption

Why is It Necessary to Treat Oil Sludge?

Environmental Protection

The pollutants in oil sludge, such as oil and heavy metals, can contaminate soil, water bodies, and the atmosphere. This negatively impacts the health of people living in the surrounding areas.

Reducing Space Consumption

Oil sludge is a solid waste that requires a certain amount of space for storage and treatment. Storing oil sludge can lead to the waste of land resources and diminish the land’s value for other purposes.

Reducing the Risk of Accidents

Oil sludge is viscous and prone to block pipelines. This causes production accidents. Additionally, its flammability can lead to fires. And it results in property damage and casualties.

Resource Recycling

Oil and other valuable substances in oil sludge can be reclaimed through appropriate treatment techniques. This helps reduce resource wastage and lowers production costs in the industry.

Necessary to Treat Oil Sludge by TDU Unite

What is Thermal Desorption Unit for Treating Oil Sludge?

Beston thermal desorption equipment separates oil and water from oily solid materials in a high temperature and oxygen-free environment. When oil sludge undergoes a reaction in the Beston waste pyrolysis equipment, the temperature ranges between 280 to 350 degrees Celsius. After oil sludge is treated, the exhaust gas meets emission standards after being purified by the de-dusting system.

Beston thermal desorption machine is mainly composed of feeding system, pyrolysis system, combustible gas recovery system, discharging system and de-dusting system. Customers can customize their own thermal desorption production line according to their needs. The following 3D image shows the structure of continuous TDU.

Design of Beston Thermal Desorption System
Design of Beston Thermal Desorption System

Parameters of Beston Thermal Desorption Units for Sale

Beston offers five different models of TDU. These oil sludge pyrolysis equipments can process 2-50 tons of sludge per day. Please select the appropriate model according to the following parameters.

ModelBLJ-3BLJ-6BLJ-10BLJ-16BLL-16BLL-30
Capacity1-3t/d4-6t/d8-10t/d12-16t/d8t/d (only for rubber powder)30-35t/d
Working ProcessBatchBatchBatchBatchSemi-continuousFully continuous
Reactor Sizeφ1400*4900mmφ2200*6000mmφ2600*6600mmφ2800*7100mmφ2800*7100mmφ1800*18500mm
Reactor MaterialQ345RQ345RQ345RQ345RQ345R310S stainless steel
Drive System350 reducer+4kw drive motor400 reducer+5.5kw drive motor400 reducer+5.5kw drive motor500 reducer+7.5kw drive motor500 reducer+7.5kw drive motorZQH650-50 reducer+15kw frequency conversion motor
Land (L*W*H)18m*4.2m*6m30m*12m*8m30m*13m*8m33m*13m*8m33m*13m*8m70m*20m*10m
Power16.65kw37.85kw44.3kw55.6kw55.6kw256kw
Burner2*200,000 kcal2*300,000 kcal2*300,000 kcal2*400,000 kcal2*400,000 kcal2.5 million kcal per set
Total Weight of Shipped MaterialsAbout 18tAbout 24.5tAbout 28tAbout 34.5tAbout 34.5tAbout 150t
Number of Containers1*40HQ1*40FR+1*40HQ+1*20 GP1*40FR+2*40HQ1*40FR+2*40HQ1*40FR+2*40HQ25m*8m bulk cargo+8*40HQ
Noise (dB)≤60≤60≤60≤60≤60≤60
Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing SystemVertical Condenserφ426*3000
Single piece condensing area
7.58m2
φ630*3600
Single piece condensing area
17.8m2
φ630*3600
Single piece condensing area
17.8m2
φ820*3600
Single piece condensing area
35.6m2
φ820*3600
Single piece condensing area
35.6m2
φ920*3200
2 sets of vertical condenser
3-in-1 Condenser3000*2200*2250
Condensing area
17.51m2
5800*2260*2500
Condensing area
35.85m2
5800*2260*2500
Condensing area
35.85m2
8000*2260*2500
Condensing area
49.5m2
8000*2260*2500
Condensing area
49.5m2

How to Choose the Suitable TDU Thermal Desorption Unit?

BLJ-3 Beston Thermal Desorption Unit

Skid-mounted TDU
  • Model: BLJ-3;
  • Capacity: 1-3T/d;
  • Modular assembly;
BLJ-10 Beston Thermal Desorption Unit

Batch TDU
  • Model: BLJ-3, BLJ-6, BLJ-10, BLJ-16;
  • Capacity: 4-16T/d;
  • One furnace per day;
BLL-30 Beston Thermal Desorption Unit

Continuous TDU
  • Model: BLL-30;
  • Capacity: 30-35T/d;
  • Continuous Work for 24H*5D.

What is Thermal Desorption Unit Price?

Beston thermal desorption unit prices start at $45000. Depending on the configuration selected by customers, the price will fluctuate. Our prices are not the lowest. But, it’s a great option. We not only provide reliable quality thermal desorption machines, but also provide a series of one-to-one services from pre-sales to after-sales by senior project consultants. Welcome to contact us for details.

When it comes to the costs associated with TDU, it includes more than just equipment expenses; it also encompasses expenses such as transportation, installation, operational, maintenance, etc.

What is Beston Thermal Desorption Unit

What is Thermal Desorption Unit Process?

Feeding Process

Oil sludge with a liquid content below 40% is recommended to be transported by belt conveyor;

When a liquid content is between 40% and 60%, we recommend use shaftless screw conveyor to transport oil sludge;

Oil sludge with a liquid content above 75% requires transportation by oil sludge pump.

Thermal Desorption Process

Heat the thermal furnace. The pyrolysis temperature reaches between 200 degrees and 450 degrees. The oil gas is generated. It enters into the condenser. Then large part is liquified into pyrolysis oil. During this process, oily sludge is decomposed into oil, non-condensable syn-gas, emission gas and solids. These things are collected separately for recycling.

We offer two material options for the main furnace: Q345R and 304 stainless steel. We recommend choosing 304 which has longer lifespan.

Syn-gas Recycling & Dedusting Process

The non-condensable gas enters the combustion system after being water-sealed and desulphurized. The generated hot emission gas enters the de-dusting tower and the condenser under the action of the induced draft fan. The exhaust gas reaches the emission standard after purification and cooling.

Discharging Process

The discharging system is used to transport solid residues into the tank. The solid components such as carbon slag are cooled down by the water-cooling screw discharger in the waste pyrolysis process. Finally, its temperature is below 30 degrees.

How Does Beston Thermal Desorption System Work

Video of Beston Thermal Desorption Equipment

This video shows the operation site of an oil sludge pyrolysis project in China. The oily sludge was fed into the feeding system by a forklift. After a series of a high-temperature reaction, the oil and slag are discharged from the main pyrolysis furnace. The environment of entire site is clean and safe. This customer was very satisfied with the quality of the final oil.

Advantages of Beston Thermal Desorption Unit for Drill Cuttings

Energy-saving Design

Beston TDU machine adopts a rapid heating system. And continuous and efficient heating can save some fuel costs and operating costs for investors.

Using special thermal insulation material. So, the thermal insulation effect is good. Investors can save some fuel costs.

It is more economical and environmentally friendly to use the syn-gas for heating the pyrolysis reactor.

Easy to Manage

The rotary reactor is easy to operate and easy to use. There is a discharging port and many inspection holes. The discharging and maintenance are easy.

This machine has been strictly designed, tested and run. Installation, disassembly and transportation are very convenient for investors.

The center console can control the entire production line. And workers won’t need high technical skills.

Safety and Green System

The pyrolysis reactor is not exposed to open flames. The safety performance and service life of the tyre to fuel recycling equipment have been greatly improved.

Exhaust emissions meet EU emission standards. And there is no external discharge of waste water and waste oil residue during the whole process.

This machine has many devices to ensure the safety, for example, temperature gauges, pressure gauges, etc.

Beston Thermal Desorption Unit for Drill Cuttings with Energy-efficient System
Beston Thermal Desorption Unit for Drill Cuttings with Energy-efficient System

Customers Profit From the Final Products

After high-temperature thermal desorption, there are oil, water, solid (like sand, residues). Know their main uses.

  • Pyrolysi oil is mainly composed of multi-component light oil and other components. It can be directly sold as oil products; It is also used as fuel heating reactors, cerement plant, brick plant, boiler plant, etc.;
  • The solid recycled materials are mainly carbon residues and inorganic substances. They can be used as building materials such as permeable bricks. Secondly, they are handed over to the brick factory for brick making.
  • The combustible gas enters the combustion system after being water-sealed to supplement the heat required by the hot air combustion system.
  • The wastewater is sent to the water treatment station for treatment.
Syn-gas
Syn-gas or Oil Used for Heating The Reactor
Brick Making Factory
Oil Used for Brick Making Factory
Iron Works
Oil Used for Iron Works
Ceramic Factory
Oil Used for Ceramic Factory
Cement Factory
Oil Used for Cement Factory
Boiler Factory
Oil Used for Boiler Factory

Projects of Beston Thermal Desorption Plant Over the World

Beston thermal desorption plant has matured in operation in many pyrolysis plant projects around the world, including Nigeria, Oman, Chile, China, etc. The shipment and installation process of Beston machines went smoothly. And, these projects are running well. Beston equipment and services have been widely praised by customers. See the following cases.

Why Choose Beston Group as Thermal Desorption Unit Manufacturer

  • Hard Strength

    • Pyrolysis technology patent
    • Mature oil sludge pyrolysis technology
    • Complete production and delivery team
  • Soft Strength

    • Top three in exports of similar equipment in China
    • High customer satisfaction
    • Professional solutions team
  • Services

    • Pre-sales service
    • In-sales service
    • After-sales service

What Are You Waiting For?

Beston thermal desorption units could help customers to process solid materials that contain oil. When operating this machine, the work environment is safe and clean. And there is no pollution to the local environment. Moreover, Beston provides a series of services to support customers. If you need this machine, contact Beston right now. You also can follow Beston Pyrolysis Machine on Facebook to check the news.

Contact Us

Please specify your requirement by referring to the following aspects:

1What kind of solution will meet your demand? (Key point)

2What kind of material and expected end product are you planning to have? (Right solution begins from material and product)

3When is the project supposed to be running? (Key info for A-Z project programming)

4Budget for machinery purchasing? (Key info for right model)

5Points that you really focus on. (Customized service from our project consultant)

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