Pyrolysis Plant

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PRODUCTS:pyrolysis products

Tyre Pyrolysis Plant Project Report

Tyre recycling is a strict problem for investors to consider. In the recent twenty years, many manufacturers are engaged in tyre waste to oil industry. Finally, the waste tyre pyrolysis plant brings great hope to the waste to energy field in an environmental-friendly way. Look at the tyre pyrolysis plant project report to make your pyrolysis business plan better.

Get Tyre Pyrolysis Plant Project Report from Beston
Get Detailed Tyre Pyrolysis Plant Project Report from Beston Quickly

Tyre Pyrolysis Plant Project Development

The first generation of waste pyrolysis unite is used to get oil from massive tyre waste. Manufacturers didn’t pay attention to its environmental result. Besides, its sealness and pyrolysis technology were not perfect. the safety level was low. With the environmental awareness increasing, Beston pyrolysis plant has been upgraded greatly. Its system nearly has few pollutions. Moreover, its safety level is really high. Now, it meets the three requirements – environmental-friendly, energy-saving and high-level safety.

What Types of Tyre Can be Recycled?

• Natural Rubber
• Ethylene-propylene Diene Monomer Rubber
• Styrene-butadiene Rubber
• Polychloroprene
• Others (Silicone, Fluorocarbon Rubber)

What is Pyrolysis?

Pyrolysis refers to the thermal degradation of some non-degradable components without air in a high temperature. After pyrolysis, Alkanes are decomposed to lower alkanes, alkenes and hydrogen, which is the components of oil and carbon black.

What is Pyrolysis Used for?

Pyrolysis is most commonly used for to get some recyclable products from tyre, oil sludge or plastic in an eco-friendly way. It is an advanced technology to turn worthless waste into the useful heat source. Contact us to find out more info related to pyrolysis.

What Can Investors Get from Tyre Pyrolysis?

Products Usages
Pyrolysis 0il (20-50%) • Can be sold directly.
• Reprocessed into diesel by waste oil distillation machine.
• Can be used as fuel for iron factory, power plant, cement factory, restaurant, etc.
Carbon Black (10-30%) • Can be sold directly.
• Reprocessed into high-quality carbon by the carbon black processing plant.
• Make carbon brick by briquetting equipment.
Combustible Gas (5-20%) • Can be used as fuel heating the reactor.
Pyrolysis Oil
Pyrolysis Oil
Carbon Black
Carbon Black
Recycled Combustible Gas
Recycled Combustible Gas
Used Steel Wire
Used Steel Wire

How Does a Pyrolysis Plant Work

1. Put waste into reactor by the sealed screw conveyor or other feeders.

2. When all preparation work is done, heat combustion chamber. When temperature over 100 degrees, oil gas will be generated. Then oil gas enters into the manifold. Heavy particles will be liquefied into heavy oil and drop in the oil tank. The light oil gas rise up and goes into condenser uniformly. Then it is liquefied into fuel oil and fell into oil tank. The carbon black (and steel wire) will be discharged by the automatic screw discharger.

3. In the hydroseal, the combustible gas (unliquefied) will be desulfurated and cleaned. Then it flows into burning room to provide heat.

4. Finally, smoke purifying system is extremely important. Beston tyre pyrolysis plant has two procedures to clean smoke. They are water spray and ceramic ring adsorption. After processed by these steps, smoke can meet EU emission standards. If you still have questions, send messages to us now!

Features of Beston Tyre Pyrolysis Plant Project

1. Waste to Oil & Other Products

The primary aim of inventing this machine is to find a good way of recycling tyre or other waste. This plant not only solves the waste treatment problem but also get usable oil. It changes the recycling field.

2. Explosion-proof Design

Install explosion-proof aluminum sheet in the reactor.
Use a safety valve to release pressure.
Use valve in the discharger to release pressure

3. Multiple Options for Different Systems

Besides different models, Beston provide several options for feeder, reactor, condenser, discharger, dedusting system and other parts. With the custom parts, investors can get an optimized plan with minum cost.

4. Get High Returns

This project needs a large capital to invest in. However, investors can get large benefits from final products. The final products can be sold directly or can be reprocessed which has high value.

BLJ-6 Tyre Pyrolysis Machine Project in Zimbabwe
BLJ-6 Tyre Pyrolysis Machine Project in Zimbabwe

Technical Parameters of Pyrolysis Plant

ModelBLJ-3BLJ-6BLJ-10BLL-16BLL-30
Capacity1-3t/d4-6t/d8-10t/d12-16t/d30-35t/d
Working ProcessBatchBatchBatchSemi-continuousFully continuous
Reactor Sizeφ1400*4900mmφ2200*6000mmφ2600*6600mmφ2800*7100mmφ1800*18500mm
Reactor MaterialQ245RQ245RQ245RQ245R310S stainless steel
Drive System350 reducer+4kw drive motor400 reducer+5.5kw drive motor400 reducer+5.5kw drive motor500 reducer+7.5kw drive motorZQH650-50 reducer+15kw frequency conversion motor
Land (L*W*H)18m*4.2m*6m30m*12m*8m30m*13m*8m33m*13m*8m70m*20m*10m
Power16.65kw37.85kw44.3kw55.6kw256kw
Burner2*200,000 kcal2*300,000 kcal2*300,000 kcal2*400,000 kcal2.5 million kcal per set
Total Weight of Shipped MaterialsAbout 18tAbout 24.5tAbout 28tAbout 34.5tAbout 150t
Number of Containers1*40HQ1*40FR+1*40HQ+1*20 GP1*40FR+2*40HQ1*40FR+2*40HQ25m*8m bulk cargo+8*40HQ
Noise (dB)≤60≤60≤60≤60≤60
Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing SystemVertical Condenserφ426*3000
Single piece condensing area
7.58m2
φ630*3600
Single piece condensing area
17.8m2
φ630*3600
Single piece condensing area
17.8m2
φ820*3600
Single piece condensing area
35.6m2
φ920*3200
2 sets of vertical condenser
3-in-1 Condenser3000*2200*2250
Condensing area
17.51m2
5800*2260*2500
Condensing area
35.85m2
5800*2260*2500
Condensing area
35.85m2
8000*2260*2500
Condensing area
49.5m2

Is Pyrolysis Plant Profitable?

Investing in waste tyre pyrolysis machinery is a profitable business. There are several factors to evaluate its benefits, including machine cost, raw material cost, delivery cost, and final product price. Read the following data based on the Chinese market. Leave messages to us to get your local report.

Analysis of BLJ-16 To Process Waste Tyre
Material Tyre 15MT/Day $46/MT
Fuel Natural Gas 300M³/Day $0.45/M³
Electricity 81KW/H 18Hour $0.14/KWH Daily consump 1,458kwh
Labor 8 person 1 day $15/person/day
Pyrolysis oil 45% oil yield 6.75MT $410/ton
Carbon black 30% yield 4.5MT $50/ton
Steel wire 15% yield 2.25MT $150/Ton
Daily Input
Items Unit Consumption Unit price Total Remark
Tyre Ton 15 $46.00 $690.00
Natural gas 300 $0.45 $135.00
Electricity KWH 1458 $0.14 $204.12
Labor Person 8 $15.00 $120.00
Depreciation day 1 $50.00 $50.00
Other expenses day 1 $50.00 $50.00
Total $1,249.12
Daily Output
Items Unit Quantity Unit price Total Remark
Pyrolysis oil Ton 6.75 $410.00 $2,767.50
Carbon black Ton 4.5 $50.00 $225.00
Steel wire Ton 2.25 $150.00 $337.50
Total $3,330.00
Daily Profits
Output – Input $2,080.88
Month Profits (25 working days) $52,022.00
Annual (10 Months) $520,220.00

Tyre Pyrolysis Projects Over the World

FAQs of Tyre Pyrolysis Business Plan

Is Tyre Pyrolysis Fuel Environmentally Friendly?

Yes. The machine is equipped with dedusting equipment to purify the smoke. The water is in a circle condition, which won’t have pollution for the environment.

How Many Factors Influence Project Cost?

The cost is related to many factors, like models (standard configuration), related reprocessing machine, delivery and instalment fee.

What is the Highest Temperature in the Process?

The highest temperature of pyrolysis process reaches 1000 degrees.

How Long Does the Installment Spend?

It depends on the models when customers choose the standard configuration.

What Certificates Does this Project Require?

Required certificates are determined by the local policy. We would like to help you get the related qualification and certificates.

Investing in this plant is not an easy thing. Contact us to get a complete report. We will help you to analyze this project in the factors of cost, feasibility, project layout and further installment. We have rich manufacturing and exporting experiences. Beston plants have been assembled in more than 25 countries, for example, Indonesia, Turkey, the Philippines, UK, Romania, Zimbabwe, Uganda. Cooperate with us to do this waste recovery business now!

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Please specify your requirement by referring to the following aspects:

1What kind of solution will meet your demand? (Key point)

2What kind of material and expected end product are you planning to have? (Right solution begins from material and product)

3When is the project supposed to be running? (Key info for A-Z project programming)

4Budget for machinery purchasing? (Key info for right model)

5Points that you really focus on. (Customized service from our project consultant)

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