Tyre recycling is a strict problem for investors to consider. In the recent twenty years, many manufacturers are engaged in tyre waste to oil industry. Finally, the waste tyre pyrolysis plant brings great hope to the waste to energy field in an environmental-friendly way. Look at the tyre pyrolysis plant project report to make your pyrolysis business plan better.
Tyre Pyrolysis Plant Project Development
The first generation of waste pyrolysis unite is used to get oil from massive tyre waste. Manufacturers didn’t pay attention to its environmental result. Besides, its sealness and pyrolysis technology were not perfect. the safety level was low. With the environmental awareness increasing, Beston pyrolysis plant has been upgraded greatly. Its system nearly has few pollutions. Moreover, its safety level is really high. Now, it meets the three requirements – environmental-friendly, energy-saving and high-level safety.
What is Pyrolysis?
Pyrolysis refers to the thermal degradation of some non-degradable components without air in a high temperature. After pyrolysis, Alkanes are decomposed to lower alkanes, alkenes and hydrogen, which is the components of oil and carbon black.
What is Pyrolysis Used for?
Pyrolysis is most commonly used for to get some recyclable products from tyre, oil sludge or plastic in an eco-friendly way. It is an advanced technology to turn worthless waste into the useful heat source. Contact us to find out more info related to pyrolysis.
What Types of Tyre Can be Recycled?
• Natural Rubber
• Ethylene-propylene Diene Monomer Rubber
• Styrene-butadiene Rubber
• Polychloroprene
• Others (Silicone, Fluorocarbon Rubber)
What Can Investors Get from Tyre Pyrolysis?
| Products | Usages |
| Pyrolysis 0il (35-45%) | • Can be sold directly. |
| • Reprocessed into non-standard diesel by waste oil distillation machine. | |
| • Can be used as fuel for iron factory, power plant, cement factory, restaurant, etc. | |
| Carbon Black (8-15%) | • Can be sold directly. |
| • Reprocessed into high-quality carbon by the carbon black processing plant. | |
| • Make carbon brick by briquetting equipment. | |
| Combustible Gas (8-15%) | • Can be used as fuel heating the reactor. |
How Does a Pyrolysis Plant Work?
1. Put waste into reactor by the sealed screw conveyor or other feeders.
2. When all preparation work is done, heat combustion chamber. When temperature over 100 degrees, oil gas will be generated. Then oil gas enters into the manifold. Heavy particles will be liquefied into heavy oil and drop in the oil tank. The light oil gas rise up and goes into condenser uniformly. Then it is liquefied into fuel oil and fell into oil tank. The carbon black (and steel wire) will be discharged by the automatic screw discharger.
3. In the hydroseal, the combustible gas (unliquefied) will be cleaned. Then it flows into burning room to provide heat.
4. Finally, smoke purifying system is extremely important. Beston tyre pyrolysis plant has two procedures to clean smoke. They are water spray and ceramic ring adsorption. After processed by these steps, smoke can meet EU emission standards. If you still have questions, send messages to us now!
Features of Beston Tyre Pyrolysis Plant Project
1. Waste to Oil & Other Products
The primary aim of inventing this machine is to find a good way of recycling tyre or other waste. This plant not only solves the waste treatment problem but also gets usable oil. It changes the recycling field.
2. Explosion-proof Design
Install explosion-proof aluminum sheet in the reactor.
Use a safety valve to release pressure.
Show alarms on the PLC system.
3. Multiple Options for Different Systems
Besides different models, Beston provide several options for feeder, reactor, condenser, discharger, dedusting system and other parts. With the customized parts, investors can get an optimized plan with minum cost.
4. Get High Returns
This project needs a large capital to invest in. However, investors can get large benefits from final products. The final products can be sold directly or can be reprocessed which has high value.
Technical Parameters of Pyrolysis Plant
| Model | BLJ-3 | BLJ-6 | BLJ-10 | BLJ-16 | BLL-16 | BLL-30 | |
| Capacity | 1-3t/d | 4-6t/d | 8-10t/d | 12-16t/d | 8t/d (only for rubber powder) | 30-35t/d | |
| Working Process | Batch | Batch | Batch | Batch | Semi-continuous | Fully continuous | |
| Reactor Size | φ1400*4900mm | φ2200*6000mm | φ2600*6600mm | φ2800*7100mm | φ2800*7100mm | φ1800*18500mm | |
| Reactor Material | Q345R | Q345R | Q345R | Q345R | Q345R | 310S stainless steel | |
| Drive System | 350 reducer+4kw drive motor | 400 reducer+5.5kw drive motor | 400 reducer+5.5kw drive motor | 500 reducer+7.5kw drive motor | 500 reducer+7.5kw drive motor | ZQH650-50 reducer+15kw frequency conversion motor | |
| Land (L*W*H) | 18m*4.2m*6m | 30m*12m*8m | 30m*13m*8m | 33m*13m*8m | 33m*13m*8m | 70m*20m*10m | |
| Power | 16.65kw | 37.85kw | 44.3kw | 55.6kw | 55.6kw | 256kw | |
| Burner | 2*200,000 kcal | 2*300,000 kcal | 2*300,000 kcal | 2*400,000 kcal | 2*400,000 kcal | 2.5 million kcal per set | |
| Total Weight of Shipped Materials | About 18t | About 24.5t | About 28t | About 34.5t | About 34.5t | About 150t | |
| Number of Containers | 1*40HQ | 1*40FR+1*40HQ+1*20 GP | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 25m*8m bulk cargo+8*40HQ | |
| Noise (dB) | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 | |
| Heating Materials | Fuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc. | ||||||
| Condensing System | Vertical Condenser | φ426*3000 Single piece condensing area 7.58m2 | φ630*3600 Single piece condensing area 17.8m2 | φ630*3600 Single piece condensing area 17.8m2 | φ820*3600 Single piece condensing area 35.6m2 | φ820*3600 Single piece condensing area 35.6m2 | φ920*3200 2 sets of vertical condenser |
| 3-in-1 Condenser | 3000*2200*2250 Condensing area 17.51m2 | 5800*2260*2500 Condensing area 35.85m2 | 5800*2260*2500 Condensing area 35.85m2 | 8000*2260*2500 Condensing area 49.5m2 | 8000*2260*2500 Condensing area 49.5m2 |
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Is Pyrolysis Plant Profitable?
Investing in waste tyre pyrolysis machinery is a profitable business. There are several factors to evaluate its benefits, including machine cost, raw material cost, delivery cost, and final product price. Read the following data based on the Chinese market. Leave messages to us to get your local report.
| Material | Tyre | 15MT/Day | $46/MT | ||
| Fuel | Natural Gas | 300M³/Day | $0.45/M³ | ||
| Electricity | 81KW/H | 18Hour | $0.14/KWH | Daily consump 1,458kwh | |
| Labor | 8 person | 1 day | $15/person/day | ||
| Pyrolysis oil | 45% oil yield | 6.75MT | $410/ton | ||
| Carbon black | 30% yield | 4.5MT | $50/ton | ||
| Steel wire | 15% yield | 2.25MT | $150/Ton | ||
| Daily Input | |||||
| Items | Unit | Consumption | Unit price | Total | Remark |
| Tyre | Ton | 15 | $46.00 | $690.00 | |
| Natural gas | M³ | 300 | $0.45 | $135.00 | |
| Electricity | KWH | 1458 | $0.14 | $204.12 | |
| Labor | Person | 8 | $15.00 | $120.00 | |
| Depreciation | day | 1 | $50.00 | $50.00 | |
| Other expenses | day | 1 | $50.00 | $50.00 | |
| Total | $1,249.12 | ||||
| Daily Output | |||||
| Items | Unit | Quantity | Unit price | Total | Remark |
| Pyrolysis oil | Ton | 6.75 | $410.00 | $2,767.50 | |
| Carbon black | Ton | 4.5 | $50.00 | $225.00 | |
| Steel wire | Ton | 2.25 | $150.00 | $337.50 | |
| Total | $3,330.00 | ||||
| Daily Profits | |||||
| Output – Input | $2,080.88 | ||||
| Month Profits (25 working days) | $52,022.00 | ||||
| Annual (10 Months) | $520,220.00 | ||||
Tyre Pyrolysis Projects Over the World
Investing in this plant is not an easy thing. Contact us to get a complete report. We will help you to analyze this project in the factors of cost, feasibility, project layout and further installment. We have rich manufacturing and exporting experiences. Beston plants have been assembled in more than 25 countries, for example, Indonesia, Turkey, the Philippines, UK, Romania, Zimbabwe, Uganda. Cooperate with us to do this waste recovery business now!
FAQs of Tyre Pyrolysis Business Plan
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Is Tyre Pyrolysis Fuel Environmentally Friendly?Yes. The machine is equipped with dedusting equipment to purify the smoke. The water is in a circle condition, which won’t have pollution for the environment.
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How Many Factors Influence Project Cost?The cost is related to many factors, like models (standard configuration), related reprocessing machine, delivery and installation fee.
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How Long Does the Installation Take?It depends on the models when customers choose the standard configuration.
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What Certificates Does this Project Require?Required certificates are determined by the local policy. We would like to help you get the related qualification and certificates.
