Pyrolysis plant in Malaysia is used to turn some of waste into pyrolysis oil, carbon black, combustible gas and steel wire (optional). In Malaysia, there are many waste tires, plastic or other kinds of waste need to be recycled. Using Beston pyrolysis technology is a good recycling method. This project nearly have no pollution to the local environment. Many investors choose our machines and run well.
Beston Pyrolysis Plant for Sale in Malaysia
Beston provides 5 models. They are divided into skid-mounted, batch, semi-continuous and continuous type. They have different features.
Beston Skid-mounted Pyrolysis Plant in Malaysia
Beston skid-mounted pyrolysis machine feeds the raw materials by manual labor. It can process one furnace of raw materials per day. After pyrolysis, it requires some time to cool the reactor and final products. This type has If you have requirement to the final emission, we offer dedusting system to clean the emission.
Beston Batch Pyrolysis Machine in Malaysia
Beston batch pyrolysis machine feeds the raw materials by screw feeder. It can recycle one furnace of waste per day. After the finish of pyrolysis, the reactor need to be cooled. And the final products need some time to cool down their temperature. For this type, it is equipped with standard dedusting system to purify the emission.
Beston Continuous Pyrolysis Equipment in Malaysia
Beston continuous pyrolysis machine feeds the raw materials by large inclination belt conveyor. Then the pyrolysis reactor can work continuously for 24 hours. It also can work for several days without stop. After pyrolysis, the final products can be discharged at a low temperature by water-cooling screw discharger. We can provide suitable solution according to your condition. Send your message to Beston.
| Model | BLJ-16 Standard | BLJ-16 TDU | BLJ-16 WAX | BLJ-16 CAT | BLJ-16 ULTRA | BLL-30 |
| Manufacturer | BESTON | BESTON | BESTON | BESTON | BESTON | BESTON |
| Time to Market | 2013 | 2013 | 2022 | 2022 | 2022 | 2024 |
| Motor Brand | Chinese brand | Chinese brand | Chinese brand | Chinese brand | ABB Explosion-proof | Chinese brand |
| Suitable Raw Materials | Whole tire<120cm; Tire blocks<15cm; Oil soil with liquid content<30% | Oil sludge; Landing oil sludge; Drilling waste; Tank bottom oil sludge | Waste plastic bales (Max.0.9*0.9*1.6m) | Waste plastic bales (Max.0.9*0.9*1.6m) | Waste plastics; Tires; Oil sludge | Waste plastics; Tires; Oil sludge |
| Input Capacity (Max.) | Whole tire <120cm or Tire blocks<15cm: 10-12t/batch Sidewall removed tire: 15-16t/batch Oil soil: 16-18t/batch | 16-18t/batch | 8-10t/batch | 8-10t/batch | Waste plastic bales: 8-10t/batch Whole tire <120cm or Tire blocks<15cm: 10-12t/batch Sidewall removed tire: 15-16t/batch Oil sludge: 16-18t/batch | Waste plastic pellets: 0.8-1.05t/h Rubber powder: 1.25-1.5t/h Oil sludge:1.8-2.3t/h |
| Working Method | Batch | Batch | Batch | Batch | Batch | Fully Continuous |
| Final Oil Quality | Pyrolysis oil | Pyrolysis oil | Pyrolysis oil with wax | Pyrolysis oil with naphtha | Pyrolysis oil Pyrolysis oil with wax or naphtha | Pyrolysis oil Pyrolysis oil with wax or naphtha |
| Reactor Materil | Q345R Boiler steel | 304 Stainless steel | 304 Stainless steel | 304 Stainless steel | 304 Stainless steel | 304/310S Stainless steel |
| Reactor Life Span (Years) | 2-3 | 5-8 | 5-8 | 5-8 | 5-8 | 5-8 |
| Guarantee (Months) | 12 | 12 | 12 | 12 | 12 | 12 |
| Delivery Time (Calendar Days) | 45 | 60 | 60 | 60 | 90 | 150 |
| Land Space Required (L*W*H*m) | 33*13*8 | 33*13*8 | 33*13*8 | 33*13*8 | 33*26*8 | 70*20*10 |
| Packing | 1*40FR+3*40HQ | 1*40FR+3*40HQ | 1*40FR+3*40HQ | 1*40FR+3*40HQ+1*20GP | 1*40FR+8*40HQ | 20*6*3m in bulk+13*40HQ |
| Installation Period (Calendar Days) | 45 | 45 | 45 | 45 | 60 | 90 |
Raw Materials for Pyrolysis Plant in Malaysia
In Malaysia, there are many waste can be processed into oil by pyrolysis equipment, for example, tyre waste, plastic waste, oil sludge waste and rubber waste. See the oil output for different type.
Note: the raw materials with different components will have influence on the final oil output. And we can tell you the oil output after we must know the components of oil sludge. Contact us to get the accurate data.
| Raw material | Details | Oil rate | Steel wire | Carbon black | Gas/water |
| Waste tire | Truck tires | 45%-50% | 15%-20% | 30% | 5%-10% |
| Car tires | 40%-45% | 10%-15% | 40% | 5%-10% | |
| Bicycle/motorcycle tires | 30%-35% | 5%-10% | 10% | 5%-10% | |
| Waste rubber | Rubber cable | 25%-35% | / | / | / |
| Sole of shoes | 25%-35% | / | / | / | |
| Mixed sole | 20%-30% | / | / | / | |
| Sneakers | 20%-30% | / | / | / | |
| Waste chemical fiber carpe | 30% | / | / | / | |
| PMMA | 40% | / | / | / | |
| Miscellaneous rubble | 35% | / | / | / | |
| Waste plastic | PE | 85%-95% | / | / | / |
| PP | 80%-90% | / | / | / | |
| PS | 80%-90% | / | / | / | |
| ABS | 40% | / | / | / | |
| Pure white plastic | 60%-70% | / | / | / | |
| Fishing net, safety net | 45%-50% | / | / | / | |
| Bags of instant noodles | 40% | / | / | / | |
| Plastic trademark | 20% | / | / | / | |
| Paper mill scraps | 20%-30% | / | / | / | |
| Household garbage | 30%-50% | / | / | / | |
| Pure plastic cable | 60%-80% | / | / | / | |
| Clean plastic bags | 50% | / | / | / | |
| Sinking material | 50% | / | / | / |
Many investors wanna know how much they can benefit from the final products. There is a benefit table for your reference. The data is based on the Chinese market.
| Item | Tyre | 13MT/Day | $46/MT | |
| Fuel | Pyrolysis oil | 150kg/Day | $0/kg | |
| Electricity | 54KW/H | 18Hour | $0.14/KWH | Daily consump 972kwh |
| Labor | 6 person | 1 day | $15/person/day | |
| Pyrolysis oil | 45% oil yield | 5.85MT | $410/ton | |
| Carbon black | 30% yield | 3.9MT | $50/ton | |
| Steel wire | 15% yield | 1.95MT | $150/Ton | |
| Daily Input | ||||
| Items | Unit | Consumption | Unit price | Total |
| Tyre | Ton | 13 | $46.00 | $598.00 |
| Pyrolysis oil | KG | 150 | $0.00 | $0.00 |
| Electricity | KWH | 972 | $0.14 | $136.08 |
| Labor | Person | 6 | $15.00 | $90.00 |
| Total | $824.08 | |||
| Daily Output | ||||
| Items | Unit | Quantity | Unit price | Total |
| Pyrolysis oil | Ton | 5.85 | $410.00 | $2,398.50 |
| Carbon black | Ton | 3.9 | $50.00 | $195.00 |
| Steel wire | Ton | 1.95 | $150.00 | $292.50 |
| Total | $2,886.00 | |||
| Daily Profits | ||||
| Output – Input | $2,061.92 | |||
| Month Profits (25 working days) | $51,548.00 | |||
| Annual (10 Months) | $515,480.00 | |||
Note: the above data is just for reference on the basis of the Chinese market. Contact us to get a detailed pyrolysis business plan.
After pyrolysis, the final products are pyrolysis oil, carbon black, combustible gas and steel wire (the final products of tyre waste). These products have wide uses that can create benefits for investors. Choose the suitable methods to maximize your benefits. If you have questions, we can provide more solutions to you. See their uses.
Pyrolysis Oil Uses
Carbon Black
Syngas
Steel Wire
How to Start Pyrolysis Process in Malaysia?
Cutting raw materials into small pieces. This step is not the necessary. It depends on the size of raw materials and the feeder. In order to improve the final quality of oil, some raw materials need to be crushed into small pieces. Provide the specifications of your materials to Beston.
Feed the raw materials into the tires pyrolysis reactor by manual or feeder. After heating the reactor, the temperature raises up. And the pyrolysis process starts. When the temperature reaches 350 degrees, the oil gas and liquid oil are generated. The liquid oil will drop into the oil tank.
The oil gas will be purified. Then it can be to heat the chamber directly.And the carbon black will be discharged into carbon black tank.
In the pyrolysis process, the emission is generated. Beston machines are equipped with dedusting system. The emission can be purified by several procedures. Finally, it is discharged under European emission standard.
Requirement for Setting Up Pyrolysis Plant in Malaysia
When you set up a pyrolysis plant in Malaysia, there are some preparation for you to do. To make things go more smoothly, you can consult us. Beston will provide support from every aspect.
Make Sure Enough Land
Pyrolysis plant requires some land, especially continuous type. The land is not fixed for each model. Beston can provide the optimized solution according to your condition.
Make Sure Raw Materials and Capacity
Beston tyre to oil pyrolysis plant doesn’t process mixed raw materials, like plastic and tyre. It only treat single type of raw material. Tell us your mateiral and processing capacity.
Understand the Government’s Environmental Policy
In Malaysia, there are some restrictions for the pyrolysis industry. Before setting up this project, investors could investigate local policies. Then Beston can support you to get some certificates or go through other policies.
Confirm the Uses of Final Products
There are mainly three final products. Investors could take full advantages of them. When you make sure their uses and tell Beston, Beston will offer you a benefits analysis to support your business.
Why Choose Beston as Your Pyrolysis Plant Manufacturer in Malaysia
Large-area Factory
Beston has a large area which occupies 20,000 square meters. It has manufacturing workshop, warehouse area, quality inspection area, and delivery workshop. Our own factory will strongly support us in manufacturing, checking and delivering process.
Support from Professional Team
Beston Group has 7+ departments, including market department, finacial department, delivery department, etc. These departments will help customers to get the strong support from solution, technical skill, payment, delivery, installment and after-sales service.
Flexible One-stop Solution
After receiving your message, Bestion will provide one-stop solution to cusotmers. The solution includes preprocessing, feeding, pyrolysis, discharging, emission purify, syngas uses, and combustion chamber design. Just tell us the details. We will handle the rest.
Beston Pyrolysis Projects Over the World
Beston has exported 30+ projects to the global world. They are Chile, India, Indonesia, Iraq, Jordan, Malaysia, Nigeria, Oman, Turkey, Sudan, etc. Our customers texted that Beston machines have good quality. And we provided appropriate one-stop solution to them. They were satisfied with the cooperation. There are some small pyrolysis and continuous pyrolysis projects for you to view.
Beston pyrolysis plant in Malaysia will be a good option for recycling waste. We not only provide the quality machines at affordable price but also offer satisfied solution to customers. Besides, we are able to help customers to set up one-stop project. If you have question or interest, contact us right now. Besides, view our latest news on Pinterest.
