Pyrolysis Plant Cost

Pyrolysis plant cost is a vital factor when investors establish this project. Besides machine quality, there are many factors which influence it, for example, post-sales services. Beston, as the top manufacturer, has our own manufacturing factory and service system. Our machines are reasonably priced. See the main elements influencing cost as follows.

Beston Offers Affordable Pyrolysis Plant Cost

How to Minimize Waste Tyre Pyrolysis Plant Cost

Good Quality Prolongs Machine Service life

Good quality means that pyrolysis machine price is not cheap. When this pyrolysis plant brings a long service life, it is more worth than these low-cost machines. Good quality shows on every detail on Beston machine. Firstly, we adopt automatic submerged arc welding to install this machine. Secondly, Beston plant adopts great parts, such as the raw materials (Q245R steel, national standard flange, ZG310-570 gear, etc), appropriate thickness of spiral plate, welding technology, heat-resistant casing, etc. Every deviceis carefully designed. It will bring great usage experience for customers. Moreover, they will improve working efficiency and prolong service life of pyrolysis plant.

Beston Pyrolysis Plant Adopt Good Material
Affordable Pyrolysis Machine Cost from Beston

The Larger the Capacity Is, the Larger the Output Is in a Same Period

The large-scale pyrolysis equipment costs more than small scale machine. However, large-scale machine has large production. When choosing models, you can focus on volume of raw materials, final productivity and capital. BLJ-6 and BLJ-10 have small production capacity from 6-10 t/d, which are suitable for small-scale business. BLJ-16 and BLL-20 have large productivity which can process 15-24 tons of waste per day. They need more capital compared with batch type.

There is an estimate cost for this plant: USD 49000-75000. The cost is variable when customers require different models, project plans, and other parts.

Considerable Profits from Valuable End Products

Once this project is put into running, investors can get a quick return from final products. Tell us your local market price about these products, then we will make a detailed project profit analysis for you.

Pyrolysis Oil
Used Steel Wire
Carbon Black

Use Reprocessing Machines to Improve Final Products Value

tyre pyrolysis plant price estimate does not contains pyrolysis plant only. Taking some other reprocessing machines costs into consideration is better.

1.When the size of material is too large, it is necessary for customers to order a tyre shredder. Cutting material into small size is conducive to improve pyrolysis efficiency.

2.When raw materials include much water content, customers need to prepare a dryer. Removing extra moisture will make oil quality better in the next process.

3.If you intend to further process the final products or by-products, you should add some budget to your plan. Oil distillation machine and bricking-making machine are good equipment to make final products better.

Long-term Factory Overhead Outweigh Cost of Pyrolysis Plant

When this project is running, the following factors should be considered: manual larbor cost, land cost, energy cost (fuel, electricity, and water), maintenance and repairs costs, etc. Send us your detailed info, and Beston provide an expense list and pyrolysis reactor design in details for you.

Beston Oil Distillation Plant Project

Why Beston Tyre Pyrolysis Plant Cost is Reasonable

Environmental-friendly System – Clean Smoke Emission System

The most concerned issue is the management way of waste smoke. In the traditional project, pollution management cost takes a large part of the whole tyre to oil plant cost. Beston plant is configured with dedusting system. It is used to deal with smoke specifically. By reprocessed, the discharged smoke accords with European emission standards.

Energy-Saving System – Combustible Gas Recycling System

Beston manufactured a system to recycle waste oil gas. Firstly, use hydroseal to remove sulphur. Secondly, use condensers to get heavy oil. Thirdly, light oil gas enters into combustion chamber. Investors can save fuel cost from this process.

Comprehensive Spare Parts

Beston offers comprehensive equipment related to this project, like steel wire drawing machine, feeder, condenser, tyre shredder. Moreover, we not only provide one option for customer. When you have special requirement or don’t know how to choose them, leave a message to us.

Fiber Removal Equipment  &  Steel Wire Drawing Machine & Tyre Cutter & Tyre Shredder

Project Profits Analysis

Analysis of BLJ-16  Pyrolysis Plant To Process Waste Tyre
Material Tyre 15MT/Day $46/MT
Fuel Natural Gas 300M³/Day $0.45/M³
Electricity 81KW/H 18Hour $0.14/KWH Daily consump 1,458kwh
Labor 8 person 1 day $15/person/day
Pyrolysis oil 45% oil yield 6.75MT $410/ton
Carbon black 30% yield 4.5MT $50/ton
Steel wire 15% yield 2.25MT $150/Ton
Daily Input
Items Unit Consumption Unit price Total Remark
Tyre Ton 15 $46.00 $690.00
Natural gas 300 $0.45 $135.00
Electricity KWH 1458 $0.14 $204.12
Labor Person 8 $15.00 $120.00
Depreciation day 1 $50.00 $50.00
Other expenses day 1 $50.00 $50.00
Total $1,249.12
Daily Output
Items Unit Quantity Unit price Total Remark
Pyrolysis oil Ton 6.75 $410.00 $2,767.50
Carbon black Ton 4.5 $50.00 $225.00
Steel wire Ton 2.25 $150.00 $337.50
Total $3,330.00
Daily Profits
Output – Input $2,080.88
Month Profits (25 working days) $52,022.00
Annual (10 Months) $520,220.00

Specifications of Beston Machines

Model BLJ-3 BLJ-6 BLJ-10 BLJ-16 BLL-20
Daily Capacity 1-3T 6T 8T-10T 15-20T 20-24T
Working Method Portable & Batch Batch Semi-Continuous Fully Continuous
Raw Materials Tyre, Oil Sludge, Plastic, Rubber Waste Plastic, Tyre, Rubber, Oil Sludge
Reactor Size 1.4m*5m*1.1m D2.2*L6.0m D2.6*L6.6m D2.8*L7.1m D1.4*L11m
Pattern Portable & Batch Horizontal & Rotary
Heating Materials Charcoal, Wood Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.
Total Power 15 kw/h 24kw/h 30kw/h 54kw/h 71.4kw/h
Floor Area (L*W*H) 11m*2.2m*2.4m 30*10*8m 30*10*8m 40*10*8m 45*25*10m
Operating Pressure Normal Pressure Normal Pressure Constant Pressure
Cooling Method Water Cooling Water Cooling
Life Span 3-5 Years 5-8 Years
When related to tire pyrolysis plant cost, you not only focus on the price itself, but also search for other configuration and guarantee manufacturers provide. Sometimes, choosing a right configuration and getting a good guarantee will help you to save more money. You can get them from Beston now.


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