Pyrolysis plant in the United States helps investors to reduce waste and get energy from these waste. The united states is struggling to manage its waste, especially, plastic, tyre. The increasing amount of waste produced every day is a challenge for American government to dispose of it properly. That is why investing in a pyrolysis plant is an excellent opportunity to manage waste and generate profits simultaneously. Beston Group is a renowned manufacturer of waste recycling equipment. Beston offers a wide range of plants for American customers that can help the country manage its waste efficiently.
Introduction of Pyrolysis Plant in the United States
Beston pyrolysis plant is a highly efficient and energy-saving system that uses high temperatures and low oxygen conditions to break down waste materials into useful products. This plant has been designed to handle various waste materials, including plastics, tires, rubber, and oil sludge. This machine makes it a versatile solution for waste management challenges in the US.
Beston pyrolysis plant mainly includes the preheating system (optional), feeding system (standard and optional), pyrolysis reactor, discharger (standard and optional), de-dusting system and syn-gas recycling system. Moreover, Beston provides customized systems for the above equipment according to customer needs. In addition, Beston also provides distillation machines to customers.
Raw Materials for Thermal Pyrolysis in the United States
Here are several raw materials for thermal decomposition in the United States.
- See the common types of waste tyre: passenger car tyres, commercial truck tyres, off-road vehicle tyres, motorcycle tyres, bicycle tyres, retreaded tyres, etc. Tyre pyrolysis is the process of converting used tyres into valuable products like carbon black, fuel oil, and steel wire.
- The waste plastic includes the following types: High-density polyethylene (HDPE), Low-density polyethylene (LDPE), Polystyrene (PS), Polypropylene (PP), Acrylic or Polymethyl Methacrylate (PMMA), Polycarbonate (PC), Acrylonitrile-Butadiene-Styrene (ABS), etc.. Plastic pyrolysis converts plastic waste into fuel oil, gas, and carbon black. The United States is one of the largest producers of plastic waste in the world, so this process is an important way to manage this waste in an environmentally-friendly way.
- Rubber available such as natural rubber (NR), styrene-butadiene rubber (SBR), nitrile, ethylene-propylene-diene monomer (EPDM) rubber, fluorocarbon rubber, silicon and others. Rubber pyrolysis is a way to break down into valuable products like carbon black and fuel oil.
- The sludge oil includes crude oil sludge, used lubricating oil sludge, tank bottom sludge, oil spill sludge, waste oil from palm oil processing, etc. Oil sludge pyrolysis is a process that is used to treat waste oil sludge into valuable products like fuel oil and gas.
Comparison of Output Oil
When the pyrolysis equipment processes different raw materials, the oil yield is different. In addition, the composition of raw materials also affects the oil yield. If customers want to know the exact oil yield, they can send samples to Beston. Beston Group will provide you with a detailed report. Please see the data below. This data is for reference only.
Beston Pyrolysis Plant in the US for Sale
Beston pyrolysis plant for sale in the US is available in different models and capacities to meet the specific needs of customers. The plant is easy to install and operate, and it requires minimal maintenance, making it an excellent investment for businesses of all sizes. See the parameters of different models.
| Model | BLJ-16 Standard | BLJ-16 TDU | BLJ-16 WAX | BLJ-16 CAT | BLJ-16 ULTRA | BLL-30 |
| Manufacturer | BESTON | BESTON | BESTON | BESTON | BESTON | BESTON |
| Time to Market | 2013 | 2013 | 2022 | 2022 | 2022 | 2024 |
| Motor Brand | Chinese brand | Chinese brand | Chinese brand | Chinese brand | ABB Explosion-proof | Chinese brand |
| Suitable Raw Materials | Whole tire<120cm; Tire blocks<15cm; Oil soil with liquid content<30% | Oil sludge; Landing oil sludge; Drilling waste; Tank bottom oil sludge | Waste plastic bales (Max.0.9*0.9*1.6m) | Waste plastic bales (Max.0.9*0.9*1.6m) | Waste plastics; Tires; Oil sludge | Waste plastics; Tires; Oil sludge |
| Input Capacity (Max.) | Whole tire <120cm or Tire blocks<15cm: 10-12t/batch Sidewall removed tire: 15-16t/batch Oil soil: 16-18t/batch | 16-18t/batch | 8-10t/batch | 8-10t/batch | Waste plastic bales: 8-10t/batch Whole tire <120cm or Tire blocks<15cm: 10-12t/batch Sidewall removed tire: 15-16t/batch Oil sludge: 16-18t/batch | Waste plastic pellets: 0.8-1.05t/h Rubber powder: 1.25-1.5t/h Oil sludge:1.8-2.3t/h |
| Working Method | Batch | Batch | Batch | Batch | Batch | Fully Continuous |
| Final Oil Quality | Pyrolysis oil | Pyrolysis oil | Pyrolysis oil with wax | Pyrolysis oil with naphtha | Pyrolysis oil Pyrolysis oil with wax or naphtha | Pyrolysis oil Pyrolysis oil with wax or naphtha |
| Reactor Materil | Q345R Boiler steel | 304 Stainless steel | 304 Stainless steel | 304 Stainless steel | 304 Stainless steel | 304/310S Stainless steel |
| Reactor Life Span (Years) | 2-3 | 5-8 | 5-8 | 5-8 | 5-8 | 5-8 |
| Guarantee (Months) | 12 | 12 | 12 | 12 | 12 | 12 |
| Delivery Time (Calendar Days) | 45 | 60 | 60 | 60 | 90 | 150 |
| Land Space Required (L*W*H*m) | 33*13*8 | 33*13*8 | 33*13*8 | 33*13*8 | 33*26*8 | 70*20*10 |
| Packing | 1*40FR+3*40HQ | 1*40FR+3*40HQ | 1*40FR+3*40HQ | 1*40FR+3*40HQ+1*20GP | 1*40FR+8*40HQ | 20*6*3m in bulk+13*40HQ |
| Installation Period (Calendar Days) | 45 | 45 | 45 | 45 | 60 | 90 |
Projects of Beston Pyrolysis Plant Over the World
Beston pyrolysis plant is a leading manufacturer of high-quality pyrolysis plants that have been used in 80+ countries across the world. These pyrolysis projects provide innovative solutions for waste management and recycling all over the world. With high-quality pyrolysis plants, customers has made significant contributions to the sustainable development of various industries while promoting environmental protection.
Benefits of Beston Pyrolysis Equipment for Sale in the US
Beston provides skid-mounted, intermittent, semi-continuous and continuous equipment for customers to choose from. Skid-mounted transportation and installation are convenient. Intermittent is the traditional model. Semi-continuous automation is higher. Fully continuous equipment has a high degree of automation and a large processing capacity.
The PLC is equipped with an alarm system. The DOS system can be controlled remotely. These systems help customers provide control efficiency. And they can help save manpower and monitor project operation in real-time. These systems are optional. If customers have this need, contact Beston right now to get more details.
Beston has developed BLL-30 continuous equipment, plastic catalytic cracking technology and other products and technologies. These equipment and technologies have helped to increase the oil yield and reduce labor intensity. The whole process is stable and safe.
The combustion exhaust gas meets European emission standards after being treated by the dust removal system in Baxter’s equipment. If the local customer has higher standards for exhaust gas, you can send your detailed information to Beston. Beston provides customized dust removal systems.
What is Pyrolysis Process in the United States of America?
In the US, pyrolysis is used as a means of converting waste into valuable products. The detailed pyrolysis process in the US typically involves the following steps:
- Waste collection: Various types of waste, such as plastic, rubber, and tyre, oil sludge, are collected from different sources and sorted for processing.
- Pre-treatment: The waste is pre-treated to remove any contaminants, such as metals, glass, and stones, that can damage the pyrolysis equipment. If the size of the materials is too large, use a shredding machine to cut materials into small pieces.
- Pyrolysis: The waste is fed into a pyrolysis reactor, where it is heated to a temperature of around 400-600°C in the absence of oxygen. This causes the waste to decompose and produce gas, oil, and carbon black.
- Syn-gas cooling and cleaning: The gas produced during pyrolysis is cooled and cleaned to remove any impurities, such as tar and particulate matter, before it is collected for further use.
- Oil and carbon black collection: The liquid oil and solid carbon black produced during pyrolysis are collected and stored separately for further processing or sale.
- Emission gas cleaning: The emission gas will be cleaned by Beston de-dusting system and condenser. The discharged emission gas meets the requirement of emission standards. Moreover, Beston offers a customized de-dusting system.
Platic Waste Management in the US
The United States is one of the largest producers of plastic waste in the world. Please see the following plastic waste management in the US.
- Low recycling rate: In 2018, the recycling rate of plastic in the United States was only 8.7%, according to the Environmental Protection Agency (EPA).
- High usage rate of single-use plastics: Single-use plastics, such as plastic bags, straws, and utensils, are a significant contributor to plastic waste in the United States.
- Landfills: The majority of plastic waste in the United States ends up in landfills, where it can take hundreds of years to decompose.
Why Invest in Pyrolysis Plant in the United States?
Investing in a pyrolysis plant in the US can offer significant business opportunities and contribute to a more sustainable future by reducing waste and producing valuable products. Here are several reasons:
Abundant waste resources The US generates a significant amount of waste every day, including plastic, rubber, oil sludge, and tyre, which can be used as feedstock for pyrolysis plants.
Growing demand for sustainable products As the awareness of the environmental impact of waste disposal grows, there is a growing demand for sustainable products, such as recycled oil and activated carbon, produced by pyrolysis plants.
Favorable government policies The US government has implemented several policies and regulations to encourage the development of the waste-to-energy sector, including pyrolysis plants.
Cost-effective production Pyrolysis plants can produce valuable products, such as recycled oil and activated carbon, at a lower cost compared to traditional manufacturing methods, making them a cost-effective option for companies looking to enter the sustainable product market.
After-Sales Service and Support Provided by Beston
Beston Group is a pyrolysis plant manufacturer that specializes in manufacturing and supplying a wide range of waste to energy machinery and equipment. They offer various after-sales services and support to their customers. Here are some of the after-sales services and support provided by Beston Group:
Installation and Training Beston Group have a team of experienced technicians who can install the machinery and equipment at the customer’s site and provide training to the operators.
Maintenance and Repair Beston after-sales team can provide timely and efficient maintenance and repair services to ensure that Beston machinery and equipment operate at peak performance.
Spare Parts Beston Group stocks a wide range of spare parts for their products. They offer genuine spare parts at competitive prices to ensure that their customers can get the required spare parts quickly and easily.
Technical Support Beston Group provides technical support to their customers, including various documents and drawings. The drawings include foundation drawing, PID drawing, etc.
Warranty Beston Group offers a warranty for their products. They provide a comprehensive warranty that covers all the parts and components of the machinery and equipment.
Contact Beston to Do Thermal Pyrolysis Business in the US!
Beston Pyrolysis Plant is a sustainable waste management solution that is gaining popularity in the United States due to its efficiency, versatility, and environmental friendliness. This plant is designed to convert waste into valuable resources, reducing waste management costs and minimizing pollution. Beston pyrolysis plant is a cost-effective and sustainable solution that can help the United States achieve its waste management goals while creating employment opportunities and promoting economic growth. Follow Beston Youtube to see the latest videos.
