If you are considering how to recycle tyre, plastic and oil sludge, pyrolysis is an advanced technology to tackle these wastes. Now, with the technology up-gradation, pyrolysis is more environmentally friendly and efficient. See the following content to know it in details.
Pyrolysis refers to the decomposition reaction of organic materials without oxygen under a high-temperature situation. Then the chemical compounds will be recognized. Finally, we can get useful energy.
Pyrolysis is commonly used to make oil from tyre, plastic, oil sludge, engine oil. These wastes is hard to degrade. Pyrolysis is the greenest way to recycle these wastes. Moreover, the pyrolysis process won’t cause second pollution.
According to the working method of Beston pyrolysis machines, the pyrolysis is divided into mobile pyrolysis, batch pyrolysis and continuous pyrolysis.
| Materials | Tyre | Rubber | Plastic | Oil Sludge |
| Final Products | Oil, Steel Wire, Carbon Black | Oil, Carbon Black | Oil, Carbon Black | Oil, Carbon Black |
Certain the size of raw materials. Check the need for the shredder or crushing machine.
There is dedusting system to clean smoke. Firstly, cool down the smoke’s temperature. Secondly, remove the harmful molecules. Moreover, in order to reach the highest emission standard, add activated carbon absorption to improve its effectiveness.
Firstly, it has the requirement for the raw materials. Adding several kinds of raw materials into the reactor is not permitted. If you pursue efficient pyrolysis and quality products, the components of raw materials are simple instead of complex.
Secondly, safety. Some investors choose the cheap tyre pyrolysis plants. When these plants are put into use, some accidents will happen. However, when you choose Beston as the partner, the safety of machines can be guaranteed greatly.
Thirdly, the budget for the former investment is large.
Of course not. The final smoke and water won’t pollute the environment. Firstly, there are some devices to process smoke, like cooling down its temperature, remove harmful components. As the result, the discharged smoke meets EU emission standards. Secondly, water has used the circle, which isn’t polluted.
If pyrolysis is done with oxygen, the final molecules we get are different.
Yes. This plant indeed needs a large investment in the early stage. Once it is under normal operation, investors get the benefits quickly because of high-value products. See this ROI of pyrolysis plant.
| Analysis of BLJ-16 Pyrolysis Plant To Process Waste Tyre | |||||
| Material | Tyre | 15MT/Day | $46/MT | ||
| Fuel | Natural Gas | 300M³/Day | $0.45/M³ | ||
| Electricity | 81KW/H | 18Hour | $0.14/KWH | Daily consump 1,458kwh | |
| Labor | 8 person | 1 day | $15/person/day | ||
| Pyrolysis oil | 45% oil yield | 6.75MT | $410/ton | ||
| Carbon black | 30% yield | 4.5MT | $50/ton | ||
| Steel wire | 15% yield | 2.25MT | $150/Ton | ||
| Daily Input | |||||
| Items | Unit | Consumption | Unit price | Total | Remark |
| Tyre | Ton | 15 | $46.00 | $690.00 | |
| Natural gas | M³ | 300 | $0.45 | $135.00 | |
| Electricity | KWH | 1458 | $0.14 | $204.12 | |
| Labor | Person | 8 | $15.00 | $120.00 | |
| Depreciation | day | 1 | $50.00 | $50.00 | |
| Other expenses | day | 1 | $50.00 | $50.00 | |
| Total | $1,249.12 | ||||
| Daily Output | |||||
| Items | Unit | Quantity | Unit price | Total | Remark |
| Pyrolysis oil | Ton | 6.75 | $410.00 | $2,767.50 | |
| Carbon black | Ton | 4.5 | $50.00 | $225.00 | |
| Steel wire | Ton | 2.25 | $150.00 | $337.50 | |
| Total | $3,330.00 | ||||
| Daily Profits | |||||
| Output – Input | $2,080.88 | ||||
| Month Profits (25 working days) | $52,022.00 | ||||
| Annual (10 Months) | $520,220.00 | ||||
The original oil. It can be directly used in some industries. Besides, it can be processed into non-standard diesel oil by a distillation machine. Contact us to know how to get this kind of oil.