Charcoal Production Machine

Charcoal production machine is a great way to recycle some waste. This equipment can make charcoal granules, charcoal powder, or charcoal briquettes from waste such as waste biomass. Beston offers five standard models and customized production lines at an affordale price. And we provide business plan and solutions. Read below to learn more.

The Technology of Charcoal Production Machine

Beston carbonization technology is very safe and efficient. Biomass reacts slowly under high-temperature confinement and finally cracks into charcoal. This biomass have undergone the processes of dehydration, degassing, drying, thermal decomposition and thermal polycondensation. Beston machines have good seals. And the materials can be widely sourced. Moreover, in the production line, there are multiple safety-testing devices. If you are interested in our equipment, please contact us immediately.

Beston Charcoal Production Machine for Sale

Beston provides two types of machines, including batch and continuous equipment. They are suitable for different feeding methods, discharging methods and dust removal methods. At the same time, the time to process the material is not the same.

Standardized batch charcoal production equipment adopts manual feeding and manual discharging. The small charcoal machine can process one furnace of raw materials per day. After the reaction is complete, the main furnace needs to cool down for a period of time. This set is lightweight and easy to install. It is suitable for handling small quantities of waste.

Standardized continuous charcoal production equipment adopts belt conveyor feeding and water-cooling discharging system. The device can work 24 hours a day for several days. The main furnace does not need to be cooled after each reaction is completed. This equipment is suitable for processing large quantities of raw materials.

Model	BST-J12	BST-J18	BST-J40	BST-05 Pro (skid-mounted)	BST-10	BST-30	BST-50
Input Capacity	12m³/batch	18m³/batch	40m³/batch	0.3-0.5m³/h	2-4m³/h	7-9m³/h	10-15m³/h
Reactor Size	φ1900mm*L4500mm	φ1900mm*L6600mm	φ2800mm*L7100mm	φ830mm*L5500mm	φ1300mm*L14051mm	φ1700mm*L14180mm	φ2000mm*L14260mm
Land for Equipment (L*W*H, Standard Configuration)	9m*6m*6m	12m*6m*7m	15m*18m*7m	10m*8m*3.9m	29m*15m*5m	30m*15m*8m	35m*18m*9m
Weight (Standard Configuration)	18T	22T	34T	15T	35T	35T	49T
Energy Consumption (Standard Configuration)	11kw/h	13.5kw/h	25kw/h	31kw/h	34.7kw/h	61.5kw/h	116kw/h
Working Method	Batch			Fully continuous
Feeding Requirement	/			Size: ≤20mm; moisture: ≤15%; strong liquidity
Structure	Horizontal rotation			Double barrel single hearth	Double barrel double hearth
Speed	0-2RPM			1-9RPM
Control Method	Control by buttons			Automatic control
Reactor Material	Q245R				Q245+310S
Pressure	Micro negative pressure
Heating Material	Diesel, natural gas, heavy oil, biomass, etc.
Heating Method	Direct heating
Noise (dB)	≤80
Condenser	Circulating water cooling
Rotation Method	External gear rotation

Raw Materials for Charcoal Production Equipment

There are many raw materials suitable for carbonization, such as agricultural waste, forest waste, shell waste, sludge, organic waste. By carbonizing these raw materials, investors can eventually get biochar and other by-products from the charcoal production machinery. Next, let’s see what common raw materials can be processed by Beston biomass pyrolysis machine.

Agricultural waste: corn stalk, wheat stalk, cotton stalk, rice husks, etc.

Forest waste: wood, branches, bamboo, etc.

Shell waste: palm husks, coffee bean husks, olive seeds, cocoa bean husks, coconut husks, etc.

Sludge waste: municipal sludge, river sludge, domestic sludge, other sludge.

Organic waste: garden waste, fruit waste, food waste, etc.

Industrial waste: sawdust, bagasse, wooden furniture, other wooden products.

Note: The size and moisture of the raw materials will have an effect on the final charcoal. If the customer wants to get quality charcoal, the moisture of raw material is less than 15% and the particle size is less than 2 cm. This machine works best when the size of the raw material is 0.8-1.2 cm.

End-products of Charcoal Production Line

In Beston charcoal production line, the main product is the main charcoal. And the by-products are wood vinegar, tar and syngas. look at their yields.

Charcoal: if investors carbonize materials with a 10% moisture content per ton, about 300KG of finished charcoal can be obtained. Depending on the density and the carbon content of the materials, there will be difference in the proportion of charcoal produced.

Wood vinegar: taking raw materials with 10% water as an example, the wood vinegar is about 40KG—80KG (the greater the water content, the more wood vinegar will be obtained).

Tar: taking raw materials with 10% water as an example, the tar produced per ton of biomass is about 20KG—40KG.

Syngas: its volume depends on many factors, like density. Contact us to get the data.

What is Charcoal Production Process?

The charcoal production process includes preprocessing process, heating process, reaction process, discharging process and de-dusting process.

If the size or moisture content of the raw material is not suitable, it needs to be processed. So, investors can get high quality charcoal.

The combustion chamber is heated, and the hot air can pass through the drying chamber to dry the material. The temperature at this stage is about 0-150 degrees Celsius.

When the temperature reaches above 150 degrees, a significant pyrolysis reaction begins. When the temperature reaches above 300 degrees, the material begins to react violently. A large of tar, charcoal and other substances are produced. The temperature required for the carbonization reaction is 380 degrees to 450 degrees. The furnace temperature is 550 degrees to 650 degrees. the temperature of the finished charcoal is about 30 degrees to 35 degrees (requires anaerobic storage).

Taking wood chips and rice husks as examples, it takes about 15 minutes to 25 minutes to complete the entire charcoal making process from feeding to discharging. The particle size, density, and moisture content of the material will all affect the carbonization time.

The emission will be purified by the de-dusting system. The final emission meets the EU emission standards.

Cases of Beston Charcoal Production Plant Around the World

Beston charcoal production palnt is exported to more than 20 countries. They are used to process a wide variety of raw materials. And they have good feedback on Beston equipment and after-sales service. See the cases from the following pages. Or see the cases of charcoal making machine videos.

Charcoal Production Rate

Here are some tested results from several kinds of raw material in China for your reference. If you want a detailed data, you can send us a sample. We have professional testing institutions. They issue professional reports.

Materials	Full Water	Analyzed Water	Ash	Volatile	Fixed Carbon	Total Sulfur	High Calorific Value	Low Calorific Value
Rice Husk	6.09	3.58	39.08	19.12	38.22	0.12	3860	3559
Coffee Shell	11.78	1.21	2.75	30.96	65.08	0.02	7050	3559
Sawdust (China)	6.84	4.51	5.871	20.8	68.91	0.08	6454	6053
Sawdust (Ukraine)	5	/	6.2	17.7	76.8	/	/	6088
Coconut Shell (the Philipines)	9.1	4.19	0.81	6.95	88.68	0.09	7277
Corn Stalk	0.78	0.15	50.96	10.96	37.99	0.02	/	6724
Sunflower Stalk	0.8	0.2	14.88	12.28	72.64	0.01	/
Reed Pole	0.62	0.12	18.92	11.02	69.9	0.04	/
Municipal Sludge	1.02	0.66	89.16	5.5	4.68	0.77	706	566
Printing  Sludge	0.52	0.13	59.63	11.49	28.88	2.68	2804	2638

Charcoal production machinery for sale is a good way to recycle biomass and other kinds of waste. Beston offers five models and customize solutions. Besides, we also provide charcoal briquette production machine to make charcoal ball, charcoal rod, etc. Contact us right now and get a detailed business plan! You can view some tips on Beston Tumblr.