Faced with the increasingly severe solid waste management crisis, the emergence of pyrolysis plant resolves this challenge. This equipment realizes the reduction, resource utilization and harmless treatment of waste. The pyrolysis technology equipped on the equipment converts waste such as oil sludge, plastics, tires, etc. into pyrolysis oil, syngas and solid residues. This method of turning waste into treasure has gradually become the focus of the solid waste recycling industry. Therefore, investors regard pyrolysis machine as a promising investment option. Want to learn about the recycling potential of pyrolysis? Please read on.
The term “pyrolysis” stems from the Greek words “pyro”(heat) and “lysis”(splitting). Therefore, “pyrolysis” can be explained as the thermal decomposition process that occurs under high-temperature conditions. For some wastes that seem to have lost their use value, such as oil sludge, waste plastic, and waste tyre, pyrolysis technology gives them a second life. Through pyrolysis plant, the structure of the hydrocarbon compounds in these waste transforms high molecules into low molecules. As a result, low-molecular hydrocarbons form liquid products (pyrolysis oil) and gaseous products (syngas), which are precious clean energy.
When selecting a raw material suitable for pyrolysis treatment, its hydrocarbon content is often considered. Raw materials rich in hydrocarbon compounds are more likely to produce large amounts of pyrolysis oil, syngas, and other end products. These end products have economic value. Especially, oil sludge, plastic, and tyre completely fit this need.
The oil sludge mainly comes from crude oil mining, gathering, transportation, and refining. It is mainly composed of unused petroleum components and various impurities. The petroleum component forms heavy hydrocarbon compounds. These compounds tend to decompose during pyrolysis.
Plastic manufacturing often derives hydrocarbon compounds from fossil fuels. These compounds form polymer chains through polymerization reactions to form plastics. Through plastic pyrolysis process, these hydrocarbon polymers can be efficiently broken down.
Natural rubber and synthetic rubber are the main components of tyre. Natural rubber is an organic hydrocarbon compound. Synthetic rubber, meanwhile, is made from the polymerization of hydrocarbon compounds found in fossil fuels. Therefore, tyre also decomposes efficiently during the pyrolysis process.
It is not difficult to see that the formation or manufacture of three types of waste all involve the consumption of fossil energy. However, pyrolysis technology has rediscovered the energy potential in these wastes. Therefore, oil sludge, plastic, and tyre are the best options for pyrolysis treatment in terms of profitability and sustainability.
Pyrolysis machine is an efficient carrier of pyrolysis technology. It integrates a variety of facilities and can realize a series of functions such as raw material processing, pyrolysis reaction, product collection, and emission treatment. This integrated machine ensures both efficient recycling and eco-friendly production. In addition, to adapt to different production scales, the machine has multiple designs, including skid-mounted, batch and continuous pyrolysis machine. The following are specific parameter information for your reference.
| Model | BLJ-16 Standard | BLJ-16 TDU | BLJ-16 WAX | BLJ-16 CAT | BLJ-16 ULTRA | BLL-30 |
| Manufacturer | BESTON | BESTON | BESTON | BESTON | BESTON | BESTON |
| Time to Market | 2013 | 2013 | 2022 | 2022 | 2022 | 2025 |
| Motor Brand | Chinese brand | Chinese brand | Chinese brand | Chinese brand | ABB Explosion-proof | Chinese brand |
| Suitable Raw Materials | Whole tire Tire blocks Oil soil with liquid content | Oil sludge; Landing oil sludge; Drilling waste; Tank bottom oil sludge | Waste plastic bales (Max.0.9*0.9*1.6m) | Waste plastic bales (Max.0.9*0.9*1.6m) | Waste plastics; Tires; Oil sludge | Waste plastics; Tires; Oil sludge |
| Input Capacity (Max.) | Whole tire Sidewall removed tire: 15-16t/batch Oil soil: 16-18t/batch | 16-18t/batch | 8-10t/batch | 8-10t/batch | Waste plastic bales: 8-10t/batch Whole tire Sidewall removed tire: 15-16t/batch Oil sludge: 16-18t/batch | Waste plastic pellets: 0.8-1.05t/h Rubber powder: 1.25-1.5t/h Oil sludge:1.8-2.3t/h |
| Working Method | Batch | Batch | Batch | Batch | Batch | Fully Continuous |
| Final Oil Quality | Pyrolysis oil | Pyrolysis oil | Pyrolysis oil with wax | Pyrolysis oil with naphtha | Pyrolysis oil Pyrolysis oil with wax or naphtha | Pyrolysis oil Pyrolysis oil with wax or naphtha |
| Reactor Materil | Q345R Boiler steel | 304 Stainless steel | 304 Stainless steel | 304 Stainless steel | 304 Stainless steel | 304/310S Stainless steel |
| Reactor Life Span (Years) | 2-3 | 5-8 | 5-8 | 5-8 | 5-8 | 5-8 |
| Guarantee (Months) | 12 | 12 | 12 | 12 | 12 | 12 |
| Delivery Time (Calendar Days) | 45 | 60 | 60 | 60 | 90 | 60-90 |
| Land Space Required (L*W*H*m) | 33*13*8 | 33*13*8 | 33*13*8 | 33*13*8 | 33*26*8 | 70*20*10 |
| Packing | 1*40FR+3*40HQ | 1*40FR+3*40HQ | 1*40FR+3*40HQ | 1*40FR+3*40HQ+1*20GP | 1*40FR+8*40HQ | 20*6*3m in bulk+13*40HQ |
| Installation Period (Calendar Days) | 45 | 45 | 45 | 45 | 60 | 60-90 |
Beston Group provides customers with comprehensive configuration value-added solutions. This means you can expand production line of your pyrolysis plant by adding additional components to the standard configuration. We offer the following options:
For continuous tyre pyrolysis plant using spiral feed, the tyres need to be processed into rubber powder . Therefore, tyre pretreatment equipment is necessary. It can realize tyre disassembly, cutting, crushing and wire removal.
If you want higher quality end oil product, oil distillation equipment is essential. Through a distillation reaction, the equipment converts pyrolysis oil into non-standard diesel fuel. Non-standard diesel has higher usage value and commercial value.
In order to cope with the high emission standards, we provide high-end exhaust treatment equipment. It consists of an electrostatic precipitator, an activated carbon dust collector, and a desulfurization and denitrification tower. The flue gas treated by this equipment can meet EU standards.
Note:
| End Products | Usages |
| Pyrolysis oil | • Can be sold directly. |
| • Reprocessed into non-standard diesel by waste oil distillation machine. | |
| • Can be used as fuel for iron factory, power plant, cement factory, restaurant, etc. | |
| Carbon black | • Can be sold directly. |
| • Reprocessed into high-quality carbon by the carbon black processing plant. | |
| • Make carbon brick by briquetting equipment. | |
| Syngas | • Can be used as fuel heating the reactor. |
To address the wax oil clogging problem that may occur in plastic to oil machine, Beston Group has developed two process solutions:
Coking is also a major negative factor affecting pyrolysis efficiency. Different pyrolysis plants have corresponding anti-coking processes:
When assessing the development potential of a pyrolysis project in the local market, several aspects need to be considered:
Beston Group’s equipment can be flexibly configured according to the policy requirements of different regions. This ensures compliance and sustainability of the project. In addition, we provide a variety of documents support to assist customers in completing assessment.
The establishment of a pyrolysis machine for sale requires full consideration of infrastructure construction, including waterways, circuits, fuel supply, etc. In addition, plant construction and layout planning of pyrolysis equipment are also essential. Beston Group provides relevant drawings and technical support. Therefore, customers can plan and build part of the infrastructure in advance before installation. This ensures a smooth installation of the equipment.
| Return on Investment of BLJ-16 Tyre Pyrolysis Project in Europe | |||||||
| Introduction | According to the market data of Europe, the estimated ROI report, the various expenses are as follows: | ||||||
| Fixed Investment Cost | Item | Details | Unit | Unit Price/USD | Quantity | Amount/USD | Remark |
| Equipment | BLJ-16 | Set | 89000 | 1 | 89000 | ||
| Transportation | Seafreight | Set | 64600 | 1 | 64600 | ||
| From Port to Site | Set | 5800 | 1 | 5800 | |||
| Customs Tax | 0.15 | Set | 13350 | 1 | 13350 | ||
| Installation | Beston technician's salary | Day | 350 | 50 | 17500 | ||
| Round-trip aritickets | Ea | 3820 | 2 | 1640 | |||
| Visa | Ea | 750 | 1 | 750 | |||
| Local welder | Day | 120 | 100 | 12000 | 2 welders are needed | ||
| Local plumber | Day | 120 | 20 | 2400 | |||
| Local labor | Day | 108 | 50 | 5400 | |||
| Crane forklift | Day | 160 | 30 | 4800 | |||
| Materials | Installation materials ready | Set | 5200 | 1 | 5200 | Foundation, pipe, etc. | |
| Licenses | / | Ea | 2000 | 1 | 2000 | Environmental, firefighting, etc. | |
| Workshop | 500 | ㎡ | 380 | 500 | 190000 | ||
| Total Amount | $452440.00 | ||||||
| Operating Cost | Raw Materials | Waste tyre | Ton | 0 | 12 | 0 | |
| Water | / | m³ | 0.39 | 3 | 1.17 | ||
| Electricity | / | KWH | 0.2 | 864 | 172.8 | ||
| Fuel | Natural gas | Liter | 0.77 | 240 | 184.8 | ||
| Labor | / | People | 72 | 4 | 288 | ||
| Maintenance | / | Day | 85 | 1 | 85 | ||
| Depreciation | 8 years | Day | 175.18 | 1 | 175.18 | ||
| Tax | 5% | 0 | |||||
| Total Amount | $906.95 | ||||||
| End Products Price | Tyre oil | 45% | Ton | 5.4 | 433 | 2338.2 | 45% of input |
| Steel Wire | 15% | Ton | 1.8 | 216 | 388.8 | 15% of input | |
| Carbon black | 3% | Ton | 3.6 | 162 | 583.2 | 30% of input | |
| Subsidy | Ton | 100 | 12 | 1200 | |||
| Total Amount | $4510.2 | ||||||
| Daily Income | $3603.25 | ||||||
| Monthly Income | Working day | Day | 25 | $90081.17 | |||
| Yearly Income | Working day | Day | 300 | $1080974 | |||
Beston pyrolysis plant turns waste to energy. At present, the nonrenewable resources have become more and more precious. These end products can yet be regarded as a great alternative of energy. Now, we offer mobile, batch and continuous models to process 1-24 tons of waste per day. On the basis of good services, Beston offers flexible payment methods, turnkey project, and a period of tracking service. If you want to get more information about Beston Group’s pyrolysis projects, please visit our Facebook.