Faced with the increasingly severe solid waste management crisis, the emergence of pyrolysis plant resolves this challenge. This equipment realizes the reduction, resource utilization and harmless treatment of waste. The pyrolysis technology equipped on the equipment converts waste such as oil sludge, plastics, tires, etc. into pyrolysis oil, syngas and solid residues. This method of turning waste into treasure has gradually become the focus of the solid waste recycling industry. Therefore, investors regard pyrolysis machine as a promising investment option. Want to learn about the recycling potential of pyrolysis? Please read on.
Customers Visit Installation Site of Beston Pyrolysis Plant
Pyrolysis Technology: Giving Waste a Second Life
The term “pyrolysis” stems from the Greek words “pyro”(heat) and “lysis”(splitting). Therefore, “pyrolysis” can be explained as the thermal decomposition process that occurs under high-temperature conditions. For some wastes that seem to have lost their use value, such as oil sludge, waste plastic, and waste tyre, pyrolysis technology gives them a second life. Through pyrolysis plant, the structure of the hydrocarbon compounds in these waste transforms high molecules into low molecules. As a result, low-molecular hydrocarbons form liquid products (pyrolysis oil) and gaseous products (syngas), which are precious clean energy.
Why Oil Sludge/Plastic/Tyre are Suitable for Pyrolysis Treatment?
When selecting a raw material suitable for pyrolysis treatment, its hydrocarbon content is often considered. Raw materials rich in hydrocarbon compounds are more likely to produce large amounts of pyrolysis oil, syngas, and other end products. These end products have economic value. Especially, oil sludge, plastic, and tyre completely fit this need.
Oil Sludge
The oil sludge mainly comes from crude oil mining, gathering, transportation, and refining. It is mainly composed of unused petroleum components and various impurities. The petroleum component forms heavy hydrocarbon compounds. These compounds tend to decompose during pyrolysis.
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Waste Plastic
Plastic
Plastic manufacturing often derives hydrocarbon compounds from fossil fuels. These compounds form polymer chains through polymerization reactions to form plastics. Through plastic pyrolysis process, these hydrocarbon polymers can be efficiently broken down.
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Waste Tyre
Tyre
Natural rubber and synthetic rubber are the main components of tyre. Natural rubber is an organic hydrocarbon compound. Synthetic rubber, meanwhile, is made from the polymerization of hydrocarbon compounds found in fossil fuels. Therefore, tyre also decomposes efficiently during the pyrolysis process.
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It is not difficult to see that the formation or manufacture of three types of waste all involve the consumption of fossil energy. However, pyrolysis technology has rediscovered the energy potential in these wastes. Therefore, oil sludge, plastic, and tyre are the best options for pyrolysis treatment in terms of profitability and sustainability.
What is Pyrolysis Plant?
Pyrolysis machine is an efficient carrier of pyrolysis technology. It integrates a variety of facilities and can realize a series of functions such as raw material processing, pyrolysis reaction, product collection, and emission treatment. This integrated machine ensures both efficient recycling and eco-friendly production. In addition, to adapt to different production scales, the machine has multiple designs, including skid-mounted, batch and continuous pyrolysis machine. The following are specific parameter information for your reference.
Multi-stage Working Process of Pyrolysis Machinery
Preheating & Feeding
1. Before the raw materials enter the main furnace, the reaction furnace requires 3-4 hours of preheating time. Start feeding after preheating is completed. Beston pyrolysis unit is adaptable to a variety of feeding methods, such as manual, hydraulic, and spiral feeding. The specific feeding method is determined based on the raw material size and configuration plan.
Pyrolysis Oil & Syngas Formation
2. When the temperature of pyrolysis furnace reaches 280°C to 350°C, a large amount of oil gas begins to be produced. Condensable oil gas enters the manifold and condenser to form pyrolysis oil. The water seal purifies non-condensable oil gas: syngas. The syngas re-enter the combustion system through the pipeline to provide energy for the entire pyrolysis system.
Exhaust Gas Disposal
3. The high-temperature exhaust gas passes through the flue condenser and spray tower. These facilities achieve cooling and dust removal of exhaust gas. Finally, waste is discharged from the chimney.
Solid Residue Discharging
4. After the pyrolysis reaction, solid residues form, mainly comprising carbon black (pyrolysis of tyre & plastic) and sand (pyrolysis of oil sludge). The water-cooled screw discharger realizes the cooling and discharge of these solid residues.
How to Expand Production Line of Pyrolysis Equipment?
Beston Group provides customers with comprehensive configuration value-added solutions. This means you can expand production line of your pyrolysis plant by adding additional components to the standard configuration. We offer the following options:
Tyre Pretreatment Equipment
Tyre Pretreatment Equipment
For continuous tyre pyrolysis plant using spiral feed, the tyres need to be processed into rubber powder . Therefore, tyre pretreatment equipment is necessary. It can realize tyre disassembly, cutting, crushing and wire removal.
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Oil Distillation Equipment
Oil Distillation Equipment
If you want higher quality end oil product, oil distillation equipment is essential. Through a distillation reaction, the equipment converts pyrolysis oil into non-standard diesel fuel. Non-standard diesel has higher usage value and commercial value.
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High-end Exhaust Gas Treatment Device
Exhaust Gas Treatment Device
In order to cope with the high emission standards, we provide high-end exhaust treatment equipment. It consists of an electrostatic precipitator, an activated carbon dust collector, and a desulfurization and denitrification tower. The flue gas treated by this equipment can meet EU standards.
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Pyrolysis Oil Production Rate When Using the Following Materials
Note:
Oil sludge comes from many sources and has complex composition. As a result, its oil yield needs to be determined experimentally.
If you plan to recycle waste through a pyrolysis plant. We recommend that you send samples for testing. In this way, our technical team can evaluate the feasibility of the project and provide the optimal configuration solution.
What are Usages of End Products Getting from Pyrolysis Unit?
End Products
Usages
Pyrolysis oil
• Can be sold directly.
• Reprocessed into non-standard diesel by waste oil distillation machine.
• Can be used as fuel for iron factory, power plant, cement factory, restaurant, etc.
Carbon black
• Can be sold directly.
• Reprocessed into high-quality carbon by the carbon black processing plant.
• Make carbon brick by briquetting equipment.
Syngas
• Can be used as fuel heating the reactor.
Pyrolysis Oil
Carbon Black
Steel Wire
Recycled Combustible Gas
Cutting-edge Technology of Beston Pyrolysis Plant for Sale
Anti-Wax Oil Clogging
To address the wax oil clogging problem that may occur in plastic to oil machine, Beston Group has developed two process solutions:
Gas Phase Catalytic Solution: Introduce a catalytic tower after the reactor. Catalyst solves the problem of wax condensation and liquefaction.
Vertical Condensation Solution: Introduce an electrode boiler after the condensation system. This process realizes direct collection of wax oil and has low cost.
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Anti-Coking
Coking is also a major negative factor affecting pyrolysis efficiency. Different pyrolysis plants have corresponding anti-coking processes:
Batch Type: The machine uses friction blocks to rotate with the equipment in the furnace at the same time as the raw This slows down coking while increasing thermal conductivity.
Continuous Type: A mechanical chain is used inside the main furnace to clear coke. Hot air heating method solves the problem of local overheating. Thus, this prevents the material from coking.
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Eco-friendly Emissions
Waste Water: Water seal and spray tower evaporate the wastewater at high temperature in the exhaust chamber and furnace.
Waste Gas: The emissions of high-temperature flue gas will meet standards aftercooling and dust removal.
Waste Residue: Water-cooled discharging method reduces dust pollution. In addition, no waste particles are discharged from the reaction.
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Reliable Safety Facilities
The machine is equipped with emergency drain valve, anti-backfire device, flame arrester, and over-temperature&pressure alarm device. They all ensure safe operation.
Beston Group has developed high temperature flexible soft packing sealing technology. It greatly improves the high temperature sealing performance of the equipment.
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Intelligent Control Mode
The equipment adopts PLC (standard on BLL-30) and DCS remote control system. They achieve highly automated control of equipment. Therefore, this operating mode achieves efficient control while saving labor costs.
Customers can choose the Internet of Things control system. This technology can realize real-time online monitoring of the operating status of the pyrolysis process. Thus, this makes overall operation and control easier for customers.
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Pyrolysis Machine in China to Process Oil Sludge
Pyrolysis Machine in Netherlands to Process Plastic
Pyrolysis Machine in Japan to Process Tyre
Considerations Before Setting up a Pyrolysis Oil Plant
Local Market Research
When assessing the development potential of a pyrolysis project in the local market, several aspects need to be considered:
Analyze the stability of raw material supply. This includes assessing the type, quantity and sustainability of locally available waste.
Investigate sales channels for pyrolysis products. This is to ensure there is sufficient market demand to support production of the project.
Evaluate the project’s profitability cycle. This is to explore the feasibility of increasing the production scale of the pyrolysis plant in the future.
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Safety and Environmental Impact Assessment
Safety impact assessment involves assessing the impact a project may have on worker and public safety, such as fires, explosions and accidents.
Environmental impact assessment includes an assessment of the impact a project may have on soil, water resources, air quality and ecosystems.
Beston Group’s equipment can be flexibly configured according to the policy requirements of different regions. This ensures compliance and sustainability of the project. In addition, we provide a variety of documents support to assist customers in completing assessment.
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Infrastructure Construction
The establishment of a pyrolysis machine for sale requires full consideration of infrastructure construction, including waterways, circuits, fuel supply, etc. In addition, plant construction and layout planning of pyrolysis equipment are also essential. Beston Group provides relevant drawings and technical support. Therefore, customers can plan and build part of the infrastructure in advance before installation. This ensures a smooth installation of the equipment.
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Relevant Personnel Arrangement
The installation of equipment requires workers of different types of work to work together. This includes unloading, assembly, welding, etc. Beston Group provides installation manuals and engineer on-site guidance. This allows the installation to proceed smoothly.
Project operation team is equally crucial. Ourinstallation engineers assist customers in training professional operations teams. We ensure that our customer’s teams have the necessary skills and knowledge to successfully implement and operate the entire project.
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Profitable Pyrolysis Plant Business Plan Got from Beston Group
Return on Investment of BLJ-16 Tyre Pyrolysis Project in Europe
Introduction
According to the market data of Europe, the estimated ROI report, the various expenses are as follows:
Who Manufacture High-quality Pyrolysis Equipment – Beston Group?
Decades Years of Experiences
Beston China has made its effort to design environment-friendly machines and upgraded our machines in these years. These studies make Beston pyrolysis equipment for sale more practical and more efficient. And our engineers with decades of experience have installed dozens of projects for customers in different countries. Besides, we join exhibitions in Asia, Europe and other areas every year. We will share the info in advance. Follow us to get the newest message.
Professional Beston Team
Through decades of development, Beston Group has been growing steadily. There are groups of senior engineers, technicians and R&D departments to guarantee the quality and safety of the tire pyrolysis plant. And salespersons will provide a professional reply to the questions proposed by customers. Most of them have years of experience in the field of manufacturing pyrolysis machines for sale. Visit us to see these professional groups.
Top-rated Service
For this plant, Beston Group offers the following services: 1. We provide installment service. Normally, the installment circle is about 30 working days. 2. There is a need to take about five days to do a trial and train workers. 3. We also provide related project technology and cost consulting. 4. Turnkey project. 5. The following service is also available, for example, project upgrading, quick-wear parts supplying, project agent consultation.
Beston Visit on the Philippines
Exhibition in Indonesia
Exhibition in Austria
Successful Beston Pyrolysis Projects in 25+ Countries
See Video of Beston Pyrolysis Plant Delivery and Installment Zimbabwe
FAQs about Beston Pyrolysis Machinery
What Advantages Does Beston Three-in-One Consender Have?
This machine is combined with oil tank, hydroseal and oil condenser. Besides small land occupied and low cost, it is extremely to transport, install and clean. The final effectiveness is great.
What are the Advantages of Cooling Water Discharging?
The reactor combined with screw discharging device realizes the fully sealed process. The whole discharging process won’t have bad influence for the environment.
It is easy to operate. Compared with other discharging methods, it can save operating time and labor force.
It is equipped with water cooling system to realize high-temperature discharging.
Does Beston Pyrolysis Plant Implement Strict Manufacturing Standards?
It has strict manufacturing specifications. All of the materials are meet international standards. Moreover, it goes through strict incoming material inspection, welding inspection, leakage check, dimensional inspection, and paint appearance inspection. Finally, a certificate of conformity will be issued. Contact this experienced pyrolysis machine manufacturer now – Beston.
What Fuel Can be Used in Heating the Pyrolysis System?
Natural gas, diesel and heavy oil.
How Much Electricity Does Beston Machines Spend?
Take BLJ-10 as an example. The standard electricity consumption is 44.3kw/h. Actually, the actural consumption is about 70% of standard electricity consumption.
What Should Investors Do When Something is Wrong?
It is no need to worry about this issue. Beston has a professional after-sales team to assist you. We will make our best efforts to support you at any time.
In the End
Beston pyrolysis plant turns waste to energy. At present, the nonrenewable resources have become more and more precious. These end products can yet be regarded as a great alternative of energy. Now, we offer mobile, batch and continuous models to process 1-24 tons of waste per day. On the basis of good services, Beston offers flexible payment methods, turnkey project, and a period of tracking service. If you want to get more information about Beston Group’s pyrolysis projects, please visit our Facebook.