By converting plastic/oil sludge/tyre/biomass—into high-value resources, pyrolysis plant offers a sustainable alternative to traditional landfilling or incineration. Innovations in pyrolysis technologies have bridged the gap between strict environmental compliance and long-term operational profitability. Through this multi-benefit solution, project developers and sustainability-focused investors can effectively de-risk their waste management strategy. Such a system also allows them to gain a competitive advantage in the global transition to a carbon-neutral economy. Want to learn about the recycling potential of pyrolysis machine? Please read on.
Raw Material Types:
Waste plastics such as PE/PP/PS (excluding PVC/PET)
Solution:
Waste plastics to catalytic pyrolysis oil/non-standard diesel/naphta
Technology Highlights:
Raw Material Types:
Oily waste such as contaminated soil, drilling cuttings, tank bottom sludge, etc.
Solution:
Oily sludge to pyrolysis oil/non-hazardous residue
Technology Highlights:
Raw Material Types:
Passenger tires, commercial tires, engineering tires, and other waste rubber products
Solution:
Waste tires to pyrolysis oil/rCB
Technology Highlights:
Raw Material Types:
Waste wood, fruit shells, agricultural residues, and other waste biomass
Solution:
Waste biomass to biochar
Technology Highlights:
| Model | BLL-30 | BLJ-20 | BLJ-16 Standard | BLJ-16 TDU | BLJ-16 WAX | BLJ-16 CAT | BLJ-16 ULTRA |
| Manufacturer | BESTON | BESTON | BESTON | BESTON | BESTON | BESTON | BESTON |
| Time to Market | 2025 | 2025 | 2013 | 2013 | 2022 | 2022 | 2022 |
| Motor Brand | Chinese brand | Chinese brand | Chinese brand | Chinese brand | Chinese brand | Chinese brand | ABB Explosion-proof |
| Suitable Raw Materials | Waste plastics; Tires; Oil sludge | Waste plastics; Tires; Oil sludge | Whole tire Tire blocks Oil soil with liquid content | Oil sludge; Landing oil sludge; Drilling waste; Tank bottom oil sludge | Waste plastic bales (Max.0.9*0.9*1.6m) | Waste plastic bales (Max.0.9*0.9*1.6m) | Waste plastics; Tires; Oil sludge |
| Input Capacity (Max.) | Waste plastic pellets: 0.8-1.05t/h Rubber powder: 1.25-1.5t/h Oil sludge:1.8-2.3t/h | Waste plastic pellets: 12-13t/d Tire: 18-20t/d Oil sludge:20-22t/d | Whole tire Sidewall removed tire: 15-16t/batch Oil soil: 16-18t/batch | 16-18t/batch | 8-10t/batch | 8-10t/batch | Waste plastic bales: 8-10t/batch Whole tire Sidewall removed tire: 15-16t/batch Oil sludge: 16-18t/batch |
| Working Method | Fully Continuous | Batch | Batch | Batch | Batch | Batch | Batch |
| Final Oil Quality | Pyrolysis oil Pyrolysis oil with wax or naphtha | Pyrolysis oil, Non-standard diesel and naphtha | Pyrolysis oil | Pyrolysis oil | Pyrolysis oil with wax | Pyrolysis oil with naphtha | Pyrolysis oil Pyrolysis oil with wax or naphtha |
| Reactor Materil | 304/310S Stainless steel | Q345R Boiler steel and 304/316L/310S Stainless steel | Q345R Boiler steel | 304 Stainless steel | 304 Stainless steel | 304 Stainless steel | 304 Stainless steel |
| Reactor Life Span (Years) | 5-8 | Q345R Boiler steel 2-3 304/316L Stainless steel 5-8 310S Stainless steel 8-10 | 2-3 | 5-8 | 5-8 | 5-8 | 5-8 |
| Guarantee (Months) | 12 | 12 | 12 | 12 | 12 | 12 | 12 |
| Delivery Time (Calendar Days) | 60-90 | 60 | 45 | 60 | 60 | 60 | 90 |
| Land Space Required (L*W*H*m) | 70*20*10 | 40*13*8 | 33*13*8 | 33*13*8 | 33*13*8 | 33*13*8 | 33*26*8 |
| Packing | 20*6*3m in bulk+13*40HQ | 1*40FR+4*40HQ | 1*40FR+3*40HQ | 1*40FR+3*40HQ | 1*40FR+3*40HQ | 1*40FR+3*40HQ+1*20GP | 1*40FR+8*40HQ |
| Installation Period (Calendar Days) | 60-90 | 45 | 45 | 45 | 45 | 45 | 60 |
| Model | BST-50 Standard | BST-50S LM | BST-50S HM | BST-50S MAX | BST-06 Standard | BST-06MAX |
| Time to Market | 2015 | 2022 | 2022 | 2022 | 2025 | 2025 |
| Operating Mode | Continuous | Continuous | Continuous | Continuous | Continuous | Continuous |
| Application | Commercial Scale | Commercial Scale | Commercial Scale | Commercial Scale | Testing | Testing |
| Dust Removal System | Standard | Advanced | Advanced | Advanced | Standard | Advanced |
| Feeding Capacity | 10-15m³/h | 10-15m³/h | 10-15m³/h | 10-15m³/h | 100-300KG/H | 100-300KG/H |
| Biochar Discharge Temperature | 45℃ | 45℃ | 45℃ | 45℃ | 45℃ | 45℃ |
| Puro.earth Authentication Model | × | √ | √ | √ | × | |
| Maximum Pyrolysis temperature | 650℃ | 650℃ | 650℃ | 850℃ | 650℃ | |
| Service Life | 5-8 years | 5-8 years | 5-8 years | 8-10 years | 5-8 years | |
| Annual Operating Time | 7200 hours | 7200 hours | 7200 hours | 7200 hours | 8000 hours | |
| Land Space Required (L*W*H*m) | 35m×15m×8m | 65m×15m×8m | 65m×15m×8m | 65m×15m×8m | 25m*18m*6m | |
| Total Power (KW) | 201.25kW | 453.35kW | 505.35kW | 505.35kW | 129.79 | 162.79 |
| Cooling Method | Recycling cooling Water | Industrial chiller | Industrial chiller | Industrial chiller | Recycling cooling Water | Industrial chiller |
| Installation Period (Calendar Days) | 50 | 70 | 70 | 70 | 45 | 50 |
Through technical upgrades, the BST-50S pyrolysis equipment successfully passed the technical evaluation of puro.earth. Two cutting-edge technologies guarantee high-quality output of biochar. They also ensure that the equipment maintains excellent stability during continuous operation.
7200H/Y Stable Operation
This technology ensures pyrolysis plant does not form blockages, thereby achieving continuous operation with excellent performance.
10+m³/h Processing Capacity
Unique dual-cylinder furnace structure enables multi-stage carbonization, which greatly improves operating efficiency of biochar pyrolysis machine.
BLL-30 Pyrolysis Plant is designed for large-scale waste processing with continuous operation and high efficiency. Its advanced features ensure stable performance, making it an ideal solution for high-capacity waste treatment & recycling projects.
30 Days Continuous Operation
By oil-gas spray mixing condensation, the technology quickly lowers temperature and improves condensation efficiency. It prevents olefin compounds from secondary polymerization and clogging the pipes.
↓ 55% Fuel Use & ↓ 50% Emission
80% flue gas is evenly mixed with hot air in combustion chamber to heat pyrolysis reactor. Meanwhile, 20% flue gas heats the burner combustion air. This improves thermal efficiency and alleviates emission impacts.
80% Less Manual Work
This technology realizes automatic and precise temperature control of ±10℃. With continuous feeding and unloading, the equipment only requires two operators, which reduces manual intervention by 80%.
To address the issues of low oil quality and small processing capacity in intermittent equipment on the market, Beston Group has developed the BLJ-20 pyrolysis plant. In addition, various safety concerns on-site have also been optimized.
2 Types of Oil, 1 Step Collection
In condensation stage, naphtha with a boiling point below 200°C is sent to light oil tank. Non-standard diesel oil with a boiling point above 200°C is sent to heavy oil tank. Fractionation eliminates the need for distillation equipment while obtaining higher quality oil.
50%↑ Processing Capacity
The reactor of BLJ-20 pyrolysis plant is with dimensions of ø2800*10000. It offers a 50% increase in processing capacity compared to traditional batch main furnace. For example, the oil sludge treatment capacity increased from 16-18 t/batch to 20-22 t/batch.
No Open Flame, No Oil Gas Leaks
BLJ-20 uses thermal dynamic sealing and flexible high-temperature insulation technology. There are no oil gas leaks or open flames at the operating site. This technology significantly improves operational safety and reduces the risk of thermal hazards.
Depending on the feeding method, various raw materials are processed to the appropriate size. Additionally, to ensure thermal efficiency, the raw materials must undergo dehydration or drying treatment before feeding.
After entering the reactor, the raw materials are heated in an oxygen-deprived environment. Long-chain structures like polymers, petroleum hydrocarbons, and cellulose break down into gases. Unpyrolyzed material forms solid residues.
The small gaseous molecules enter the condensation system. The condensable portion forms liquid oil, which is stored in the oil tank. Note that biomass pyrolysis does not condense bio-oil, as it can clog the system and affect its operation.
Non-condensable gases form syngas. After purification, they enter the combustion system for energy supply. In addition, high-temperature flue gases carrying a significant amount of heat are directed to various systems for waste heat recovery.
The solids generated from pyrolysis (carbon black, biochar, industrial residues) are discharged from the pyrolysis reactor. To lower their temperature, pyrolysis equipment will adopt multi-stage water-cooled screw extractors for collection.
Exhaust gas undergoes cooling, dust removal, desulfurization, and denitrification before discharge through the chimney. We can assist clients in customizing exhaust gas treatment systems based on local emission requirements.
It is directly extracted through the pyrolysis process. Due to the presence of impurities, it has a lower quality. Therefore, it is mainly used in applications that do not require high performance:
Recovered carbon black is a high-quality carbon black obtained by finely processing raw pyrolytic carbon black and removing impurities. It is therefore suitable for applications that require higher performance.
Pyrolysis plant converts waste such as plastics, oil sludge, and tires into syngas and fuel oil. These energy sources can replace some traditional fossil energy. This reduces dependence on traditional coal, oil, and natural gas, thereby promoting energy structure transformation. These energy costs are lower and the selling price is reasonable.
The resource application of pyrolysis technology has significantly promoted the development of the circular economy. Because the waste is recycled and reused, it avoids direct incineration or landfill. Even by expanding the energy market and creating jobs, the development of pyrolysis plant for sale can drive the improvement of local economies.
Incineration and landfill are traditional waste treatment methods, which usually release a large amount of greenhouse gases and seriously affect climate change. Through pyrolysis technology, waste is converted into useful products instead of directly emitting pollutants, which significantly reduces greenhouse gas emissions.
Oil mining waste and plastic waste pose a serious threat to the marine ecological environment. In particular, the spread of microplastics has become a global problem. Pyrolysis machine can process these industrial wastes on a large scale, preventing harmful substances from entering the marine ecosystem, thereby promoting underwater life protection.
Potential: High
Applicable Regions: Developed countries such as Europe and North America
Features:
Potential: High
Applicable Regions: Middle East and African countries
Features:
Potential: High
Applicable Regions: Regions far away from the energy supply chain, island countries with energy shortages.
Features:
When assessing the development potential of a pyrolysis plant setup in the local market, several aspects need to be considered:
Beston pyrolysis plant can be flexibly configured according to the policy requirements of different regions. This ensures compliance and sustainability of the project. In addition, we provide a variety of documents support to assist customers in completing assessment.
Beston pyrolysis plant turns waste into energy. At present, the nonrenewable resources have become more and more precious. These end products can yet be regarded as a great alternative to energy. Now, we offer batch, and continuous models to process various solid wastes. Based on good services, we offer flexible payment methods, turnkey projects, and a period of tracking service. If you want to get more information about Beston Group’s pyrolysis projects, please visit our LinkedIn.