Plastic to Fuel Machine

WASTE TO ALTERNATIVE FUEL

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plastic pyrolysis products

Plastic to Fuel Machine

The production and consumption of plastic have caused significant environmental pollution. In order to extend the lifespan of plastic, plastic to fuel machine is introduced to transform post-consumer plastic into reusable fuel. This project is not only about innovative equipment but also exemplifies a comprehensive solution. It can bring dual benefits in terms of both the economy and the environment.

Use Beston Waste Plastic to Fuel Plant to Get Fuel Oil

Why Turn Plastic into Fuel?

Non-biodegradable Feature

Most post-consumer plastic waste cannot degrade even after hundreds or even thousands of years. The plastic structures composed of polymers are stable. Microorganisms and enzymes in nature degrade plastic at an extremely slow rate.

Environmental Pollution

Plastics commonly seen in daily life pose harm to biological survival, reproduction, and the environment. Firstly, plastics cause long-term negative effects on organisms. Secondly, plastics contain chemically harmful substances.

Resource Wastage

Over 10% of the global petroleum consumption is used in plastic production. When plastics are treated into oil, it alleviates pressure on petroleum resources. Besides, this method helps create economic benefits and industrial chains.

Turn Plastic into Fuel by Plastic to Fuel Plant

Plastic to Fuel Technology

Plastic to fuel technology mainly refers to pyrolysis technology. This technology decomposes the stable polymer structures in plastic into liquids, gases, and residues under closed high-temperature conditions. By adjusting the parameters, the ratio between pyrolysis oil and syngas can be altered. And the quality of them can be controlled. The latest advancements include catalytic technology.

Beston Group offers Plastic to Fuel Technology

What Types of Plastic can be used in a Plastic to Fuel Machine?

There are many types of plastics. According to their composition, plastics are mainly divided into PET, HDPE, PVC, LDPE, PP, PS, PU, PE, etc. Among these types, the following plastics can be processed into plastic oil by plastic pyrolysis machines:

  • ✔ HDPE: Pipes, barrels, furniture, etc.;
  • ✔ PP: Bottles and containers, etc.;
  • ✔ PS: Cutlery, packaging, toys, etc.;
  • ✔ PU: Foam and sealants, etc.;
  • ✔ PE: Plastic bags and films, etc.;
  • ✔ Other plastics (don’t contain chlorine and oxygen).
The following plastics cannot be processed:

  • ❌ PET: Bottles, clothing, carpets, etc.;
  • ❌ PVC: Pipes, wires, vinyl flooring, etc.;
  • ❌ Others: Plastics containing chlorine and oxygen (like medical instruments).

Recycling Waste Plastic into Fuel

Beston Group offers Plastic to Fuel Machine for Sale

Beston Group is a leading pyrolysis machine manufacturer. With six different models to choose from, Beston Group has a waste plastic to fuel machine for sale to suit the needs of any business or individual.

ModelBLJ-3BLJ-6BLJ-10BLJ-16BLL-16BLL-30
Capacity1-3t/d4-6t/d8-10t/d12-16t/d8t/d (only for rubber powder)30-35t/d
Working ProcessBatchBatchBatchBatchSemi-continuousFully continuous
Reactor Sizeφ1400*4900mmφ2200*6000mmφ2600*6600mmφ2800*7100mmφ2800*7100mmφ1800*18500mm
Reactor MaterialQ345RQ345RQ345RQ345RQ345R310S stainless steel
Drive System350 reducer+4kw drive motor400 reducer+5.5kw drive motor400 reducer+5.5kw drive motor500 reducer+7.5kw drive motor500 reducer+7.5kw drive motorZQH650-50 reducer+15kw frequency conversion motor
Land (L*W*H)18m*4.2m*6m30m*12m*8m30m*13m*8m33m*13m*8m33m*13m*8m70m*20m*10m
Power16.65kw37.85kw44.3kw55.6kw55.6kw256kw
Burner2*200,000 kcal2*300,000 kcal2*300,000 kcal2*400,000 kcal2*400,000 kcal2.5 million kcal per set
Total Weight of Shipped MaterialsAbout 18tAbout 24.5tAbout 28tAbout 34.5tAbout 34.5tAbout 150t
Number of Containers1*40HQ1*40FR+1*40HQ+1*20 GP1*40FR+2*40HQ1*40FR+2*40HQ1*40FR+2*40HQ25m*8m bulk cargo+8*40HQ
Noise (dB)≤60≤60≤60≤60≤60≤60
Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing SystemVertical Condenserφ426*3000
Single piece condensing area
7.58m2
φ630*3600
Single piece condensing area
17.8m2
φ630*3600
Single piece condensing area
17.8m2
φ820*3600
Single piece condensing area
35.6m2
φ820*3600
Single piece condensing area
35.6m2
φ920*3200
2 sets of vertical condenser
3-in-1 Condenser3000*2200*2250
Condensing area
17.51m2
5800*2260*2500
Condensing area
35.85m2
5800*2260*2500
Condensing area
35.85m2
8000*2260*2500
Condensing area
49.5m2
8000*2260*2500
Condensing area
49.5m2

How to Choose the Right Model of Plastic to Fuel Equipment?

Types Features
Skid-mounted Plastic to Fuel Machine It is a compact machine that can process 0.5-1 tons of plastic waste per day.
The machine is designed for small businesses or individuals who want to start a plastic recycling business but have limited space and resources.
Batch Plastic to Fuel Machine It is a small-scale pyrolysis machine that can process 2-5 tons of plastic waste per batch.
The machine has a simple structure and is easy to operate, making it ideal for small businesses or individuals who want to start a plastic recycling business.
Semi-continuous Plastic to Fuel Machine It is a medium-scale machine that can process 6-8 tons of plastic waste per day.
The machine uses a semi-continuous process, which means that plastic waste is fed into the reactor continuously, and the process is ongoing.
Fully Continuous Plastic to Fuel Machine It is a large-scale machine that can process 0.83-1.25 tons of plastic waste per hour.
The machine uses a fully continuous process, which means that plastic waste is fed into the reactor continuously, and the process is ongoing.

Why Choose Plastic to Pyrolysis Fuel Oil Machine from Beston Group?

In the application of traditional equipment, plastic pyrolysis is prone to wax oil blockage. Beston Group has developed a new technology that can solve this problem. This is plastic catalysis technology. Beston equipment is equipped with a catalytic tower system to ensure stable and continuous operation of the equipment. Moreover, the oil yield of pyrolysis oil will also increase. This is one of the important reasons why many customers choose us.

Beston Waste Plastic to Fuel Oil Plant with Thermal Catalytic Technology

How to Convert Waste Plastic to Fuel?

In this pyrolysis process, the waste plastics are converted into fuel. Here are the steps involved in converting plastic to fuel:

1. Sorting and Pre-treatment

The first step is to sort the plastic waste by type and remove any non-plastic materials. The plastic is then shredded into small pieces to facilitate pyrolysis.

2. Heating

Shredded plastics are fed into a plastic to fuel pyrolysis reactor in the absence of oxygen. The temperature is between 280 to 800°C in the reaction.

3. Pyrolysis and Condensation
  • Pyrolysis: As the plastic breaks down under heat, it releases gases.
  • Condensation: Gases are cooled and condensed into liquid fuel by the condenser. This non-liquefied gas can be directly used for combustion in the main furnace after cyclone dust removal. The solid residue (carbon black) left over after pyrolysis is collected individually for other uses.
4. Emission Gas Treatment

The emission gases can be treated to remove pollutants by a de-dusting system before being released into the atmosphere. The dedusting system includes condenser and atomization tower. Beston Group provides customized de-dusting system to meet the emission requirement in the local area. Send your demand to Beston Group.

What is Waste Plastic to Pyrolysis Fuel Oil Process

The Plastic Oil Rate in the Pyrolysis Process

The plastic oil rate varies depending on several factors, including the type of plastic waste being processed, the quality of the waste plastic to fuel conversion plant, and the operating conditions of the machine. Generally, the plastic oil rate ranges from 20% to 90% of the total weight of the plastic waste.

The type of plastic waste being processed can have a significant impact on the plastic oil rate. Some types of plastic, such as polyethylene and polypropylene, have a higher plastic oil rate than others, such as PP and PE. This is because the molecular structure of these plastics is more conducive to the pyrolysis process.

Plastic Pyrolysis Fuel Oil Rate

Application Scenarios of Plastic Fuel Oil

The application scenarios of plastic pyrolysis oil are diverse and can be used in a variety of industries. By utilizing plastic fuel, we can reduce our dependence on fossil fuels and help to reduce the environmental impact of plastic waste. Some of the most common application scenarios of plastic oil include:

Industrial Heating Plastic pyrolysis oil can be used as a fuel for industrial heating applications, such as in cement factories and boilers.

Power Generation Plastic pyrolysis oil can be used as fuel in diesel engines or generators to produce electricity.

Transportation Plastic pyrolysis oil can be blended with conventional fuels, such as gasoline or diesel, to create a fuel that can be used in vehicles and ships.

Chemical Production Plastic pyrolysis oil can be used as a feedstock in the production of chemicals, such as benzene, toluene, and xylene.

Lubricants Plastic pyrolysis oil can be refined to produce lubricants and other high-value products.

Asphalt Production Plastic pyrolysis oil can be used as a binder in the production of asphalt for road construction.

Many Plastic Fuel Oil Uses in Industry and Chemical Industry

Beston Plastic to Fuel Machine Project over the World

Beston Group is a well-known plastic to fuel machine manufacturer and has shipped its products to over 80 countries worldwide. Beston Group has built a strong reputation for producing high-quality machines that are reliable, efficient, and environmentally friendly. Beston plastic to fuel oil machines are the go-to choice for many customers because of several reasons, including their innovative technology, outstanding customer service, and competitive pyrolysis plant prices. Please see the detailed cases.

Services to Customer Beston Group Offers

  • Pre-sales Service

    • Professional plastic material testing;
    • Online consultation;
    • Factory visit;
  • In-sales Service

    • Solution adjustment;
    • Design drawings;
    • Real-time shipping updates;
  • After-sales Service

    • Installation guidance;
    • Technical support;
    • Product software upgrades.

After-sales Services for All Customers-Pyrolysis

Get Your Plastic to Fuel Solution

According to the United Nations, the world produces over 300 million tonnes of plastic waste every year. A significant amount ends up in landfills, oceans, and other ecosystems. This condition poses a threat to waterways, wildlife, human health, and climate change. Using plastic to fuel oil machines is a solution to the growing problem of plastic waste. Beston Group provides six models and competitive plastic to fuel machine prices. Besides, Beston Group offers flexible solutions. When customers need these plastic to fuel renewable energy services, contact Beston Group.

Contact Us

Please specify your requirement by referring to the following aspects:

1What kind of solution will meet your demand? (Key point)

2What kind of material and expected end product are you planning to have? (Right solution begins from material and product)

3When is the project supposed to be running? (Key info for A-Z project programming)

4Budget for machinery purchasing? (Key info for right model)

5Points that you really focus on. (Customized service from our project consultant)

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