Pyrolysis plant in Europe offers a sustainable waste management solution by transforming waste materials into valuable products. With their versatility, cost-effectiveness, and environmental advantages, these plants are increasingly favored by European customers. They contribute to reducing dependence on fossil fuels and promoting a circular economy.
Introduction to Pyrolysis Plant in Europe
Pyrolysis plants utilize a thermal decomposition process. This process converts diverse waste materials into valuable resources such as fuel oil, carbon black, and gases. Operating within an oxygen-free environment, these pyrolysis plants subject the waste materials to intense heat. And plants breaks these materials down into their elemental components. This transformative process unfolds through three essential stages: heating, pyrolysis, and cooling. The resulting products can undergo further refinement or be utilized directly. This process provides a sustainable and effective approach to waste management.
Parameters of Beston Pyrolysis Plant for Sale in Europe
| Model | BLJ-16 Standard | BLJ-16 TDU | BLJ-16 WAX | BLJ-16 CAT | BLJ-16 ULTRA | BLL-30 |
| Manufacturer | BESTON | BESTON | BESTON | BESTON | BESTON | BESTON |
| Time to Market | 2013 | 2013 | 2022 | 2022 | 2022 | 2025 |
| Motor Brand | Chinese brand | Chinese brand | Chinese brand | Chinese brand | ABB Explosion-proof | Chinese brand |
| Suitable Raw Materials | Whole tire<120cm; Tire blocks<15cm; Oil soil with liquid content<30% | Oil sludge; Landing oil sludge; Drilling waste; Tank bottom oil sludge | Waste plastic bales (Max.0.9*0.9*1.6m) | Waste plastic bales (Max.0.9*0.9*1.6m) | Waste plastics; Tires; Oil sludge | Waste plastics; Tires; Oil sludge |
| Input Capacity (Max.) | Whole tire <120cm or Tire blocks<15cm: 10-12t/batch Sidewall removed tire: 15-16t/batch Oil soil: 16-18t/batch | 16-18t/batch | 8-10t/batch | 8-10t/batch | Waste plastic bales: 8-10t/batch Whole tire <120cm or Tire blocks<15cm: 10-12t/batch Sidewall removed tire: 15-16t/batch Oil sludge: 16-18t/batch | Waste plastic pellets: 0.8-1.05t/h Rubber powder: 1.25-1.5t/h Oil sludge:1.8-2.3t/h |
| Working Method | Batch | Batch | Batch | Batch | Batch | Fully Continuous |
| Final Oil Quality | Pyrolysis oil | Pyrolysis oil | Pyrolysis oil with wax | Pyrolysis oil with naphtha | Pyrolysis oil Pyrolysis oil with wax or naphtha | Pyrolysis oil Pyrolysis oil with wax or naphtha |
| Reactor Materil | Q345R Boiler steel | 304 Stainless steel | 304 Stainless steel | 304 Stainless steel | 304 Stainless steel | 304/310S Stainless steel |
| Reactor Life Span (Years) | 2-3 | 5-8 | 5-8 | 5-8 | 5-8 | 5-8 |
| Guarantee (Months) | 12 | 12 | 12 | 12 | 12 | 12 |
| Delivery Time (Calendar Days) | 45 | 60 | 60 | 60 | 90 | 60-90 |
| Land Space Required (L*W*H*m) | 33*13*8 | 33*13*8 | 33*13*8 | 33*13*8 | 33*26*8 | 70*20*10 |
| Packing | 1*40FR+3*40HQ | 1*40FR+3*40HQ | 1*40FR+3*40HQ | 1*40FR+3*40HQ+1*20GP | 1*40FR+8*40HQ | 20*6*3m in bulk+13*40HQ |
| Installation Period (Calendar Days) | 45 | 45 | 45 | 45 | 60 | 60-90 |
Why Pyrolysis Plants are Gaining Popularity in Europe?
Pyrolysis plants are gaining popularity in Europe due to their sustainable waste management and proven success in real-life applications.
Feedstock Options and Conversion Rates of Raw Materials in Europe
Thermal pyrolysis in Europe offers a range of feedstock options, with plastics, tires, rubber, and oil sludge being the primary sources.
- Waste tyre for pyrolysis in Europe: passenger car tires, truck tires, bus tires, motorcycle tires, and even off-road and agricultural tires, etc.
- Waste plastic for pyrolysis in Europe: PE, PP, EPS, PA, ABS, etc.
- Waste oil sludge for pyrolysis in Europe: Contaminated soil, drill cuttings, water based mud, tank bottom oil sludge, oil/synthetic mud, coastal sludge, etc.
The Versatility of Pyrolysis Products in Europe
Pyrolysis products have pyrolysis oil, carbon black, syn-gas, and steel wire. These products offer remarkable versatility in various industries throughout Europe.
- The pyrolysis oil can be used as a substitute for traditional fossil fuels in heating applications or as a feedstock for the production of chemicals and bio-based products. It can be used in power plants, refineries, cement plants, steel and metal plants, pulp paper mills, textile and apparel plants, ceramic and brick factories, etc.
- Carbon black finds applications in rubber manufacturing, ink production, and as a reinforcing agent in plastics.
- Syn-gas is a mixture of hydrogen and carbon monoxide. It can be used for energy generation or as a chemical feedstock.
- Steel wire obtained from the pyrolysis process can be recycled or further processed for various applications.
Beston Pyrolysis Machine Complying with European Environmental Standards
In order to ensure compliance with European environmental standards, Beston pyrolysis plants employ a combination of advanced emission control technologies and processes. These include condensation, cooling, water washing, desulfurization, denitrification, dust removal, and activated carbon adsorption. By implementing these measures, Beston pyrolysis plants effectively treat the emission air and remove pollutants to meet the required European standards. Beston continually conducts research and development while ensuring compliance with European environmental regulations. This commitment allows Beston to offer plastic and tyre pyrolysis plants that meet the strict environmental standards in Europe.
Main Advantages of Beston Pyrolysis Equipment
Customized Services Beston offers customized technical services to meet specific requirements. Customers can send samples of special raw materials, and Beston provides paid services for small-scale trial experiments and sample preparation. This ensures that diverse product and service demands of customers are met.
Safety-oriented Design The plant follows an inherent safety design concept, ensuring safe operation through the combination of mechanical structure and process design. The control system is equipped with a safety alarm system, providing a high level of operational safety and ensuring personal safety.
Integrated Control Technology The plant features a high degree of automation in control. The entire system can be equipped with PLC (BLL-30 standard) and DCS remote control system, incorporating data storage and download functions. This ensures efficient control, saves manpower, and improves working conditions.
IOT Monitoring Technology The plant utilizes intelligent data transmission and control systems with the application of IoT technology. Mobile devices enable real-time monitoring of the plant, facilitating convenient overall operation and control, showcasing the advanced technological capabilities of the product.
Successful Cases of Beston Pyrolysis Plants in Europe
Beston pyrolysis plants have been successfully installed in Europe. This shows the effectiveness in waste recycling and resource recovery. Through various cases, Beston has proven their advanced technology, operational efficiency, and commitment to sustainable waste management, resource utilization, and environmental impact reduction. Witness the real benefits of Beston pyrolysis plant projects in action through these real-world examples in Europe.
BLJ-6 Small Plastic Pyrolysis Plant Shipped to Cyprus in 2023
BLJ-16 Beston Waste Pyrolysis Plant Shipped to Italy in 2023
BLL-16 Beston Pyrolysis Plants Shipped to the Netherlands
Plastic Pyrolysis Plants Installed in the Netherlands in 2022
BLJ-3 Mini Pyrolysis Plant Shipped to Spain
BLL-16 Waste Tire Pyrolysis Machine Operated in the UK
Economic Viability and Return on Investment of Pyrolysis Plant in Europe
When considering the economic viability and return on investment of a pyrolysis plant in Europe, it is crucial to evaluate various factors and expenses. Taking the case of the BLJ-16 Tyre Pyrolysis Project in Europe into account, the estimated ROI report provides insights into the costs and income projections. It is clear that this pyrolysis plant will make considerable benefits for investors.
| Return on Investment of BLJ-16 Tyre Pyrolysis Project in Europe | |||||||
| Introduction | According to the market data of Europe, the estimated ROI report, the various expenses are as follows: | ||||||
| Fixed Investment Cost | Item | Details | Unit | Unit Price/USD | Quantity | Amount/USD | Remark |
| Equipment | BLJ-16 | Set | 89000 | 1 | 89000 | ||
| Transportation | Seafreight | Set | 64600 | 1 | 64600 | ||
| From Port to Site | Set | 5800 | 1 | 5800 | |||
| Customs Tax | 0.15 | Set | 13350 | 1 | 13350 | ||
| Installation | Beston technician's salary | Day | 350 | 50 | 17500 | ||
| Round-trip aritickets | Ea | 3820 | 2 | 1640 | |||
| Visa | Ea | 750 | 1 | 750 | |||
| Local welder | Day | 120 | 100 | 12000 | 2 welders are needed | ||
| Local plumber | Day | 120 | 20 | 2400 | |||
| Local labor | Day | 108 | 50 | 5400 | |||
| Crane forklift | Day | 160 | 30 | 4800 | |||
| Materials | Installation materials ready | Set | 5200 | 1 | 5200 | Foundation, pipe, etc. | |
| Licenses | / | Ea | 2000 | 1 | 2000 | Environmental, firefighting, etc. | |
| Workshop | 500 | ㎡ | 380 | 500 | 190000 | ||
| Total Amount | $452440.00 | ||||||
| Operating Cost | Raw Materials | Waste tyre | Ton | 0 | 12 | 0 | |
| Water | / | m³ | 0.39 | 3 | 1.17 | ||
| Electricity | / | KWH | 0.2 | 864 | 172.8 | ||
| Fuel | Natural gas | Liter | 0.77 | 240 | 184.8 | ||
| Labor | / | People | 72 | 4 | 288 | ||
| Maintenance | / | Day | 85 | 1 | 85 | ||
| Depreciation | 8 years | Day | 175.18 | 1 | 175.18 | ||
| Tax | 5% | 0 | |||||
| Total Amount | $906.95 | ||||||
| End Products Price | Tyre oil | 45% | Ton | 5.4 | 433 | 2338.2 | 45% of input |
| Steel Wire | 15% | Ton | 1.8 | 216 | 388.8 | 15% of input | |
| Carbon black | 3% | Ton | 3.6 | 162 | 583.2 | 30% of input | |
| Subsidy | Ton | 100 | 12 | 1200 | |||
| Total Amount | $4510.2 | ||||||
| Daily Income | $3603.25 | ||||||
| Monthly Income | Working day | Day | 25 | $90081.17 | |||
| Yearly Income | Working day | Day | 300 | $1080974 | |||
Key Players in the European Pyrolysis Plant Market
In Europe, the market for pyrolysis plants attracts a diverse range of potential buyers. Numerous entities and industries commonly invest in these innovative technologies to address waste management challenges and promote sustainability.
- Waste management companies;
- Recycling companies;
- Energy companies;
- Industrial facilities;
- Entrepreneurs and investors;
- Research and development institutions;
- Government agencies and initiatives;
- International organizations and NGOs;
Supportive Policies and Financial Incentives in European Countries
Yes, there are supportive policies and financial incentives in European countries that encourage investment in pyrolysis reactors. These policies and incentives aim to promote sustainable waste management practices, resource recovery, and the development of a circular economy. Here are some examples:
- Feed-in tariffs and renewable energy certificates (RECs);
- Renewable energy subsidies;
- Tax incentives;
- Green energy certificates and renewable portfolio standards.
Factors to Consider When Selecting a Pyrolysis Plant in Eupore
As an investor in Europe, it’s important to carefully consider various factors when choosing a pyrolysis plant. If you send the message to Beston Group. Beston Group will plan solution and project well for you. Here are the key factors to keep in mind:
- Technology and efficiency: Assess the plant’s technology and efficiency in converting waste into valuable products.
- Regulatory compliance: Ensure that the plant meets all relevant regulations and compliance standards in Europe.
- Quality and variety of final products: Evaluate the quality and range of products that can be derived from the pyrolysis process.
- Products market demand: Consider the market demand for the pyrolysis products and their potential for commercial viability.
- Feedstock flexibility: Look for a plant that can handle diverse feedstock types, such as tires, plastics, and oil sludge.
- Scalability and capacity: Determine if the plant can be scaled up to accommodate future growth and increased waste volumes.
- Operational and maintenance support: Consider the level of support provided by the manufacturer, including training, technical assistance, and maintenance services.
- Cost and return on investment: Evaluate the initial investment costs and projected returns to ensure a favorable financial outcome.
- Reputation and references: Research the manufacturer’s reputation and seek references from other investors or plant operators.
- Local legal and regulatory considerations: Take into account any specific legal and regulatory requirements in the local European region where the plant will operate.
- Environmental impact: Assess the environmental impact of the pyrolysis plant and look for features that promote sustainability and minimize emissions.
Taking Action to Apply Beston Pyrolysis Plants in Europe
By investing in a Beston pyrolysis plant in Europe, customers can contribute to the circular economy, reduce carbon emissions, and meet stringent environmental standards. Beston’s five models, customized solutions, and commitment to customer satisfaction ensure a smooth and efficient project process. With supportive policies and financial incentives available in European countries, it is the opportune time to get Beston pyrolysis plants and unlock the full potential of waste-to-energy conversion now. Use this machine to improve climate change in Europe. Choose Beston and join the sustainable revolution in Europe today.
