Good news! Beston carnonization machine has achieved a major technological breakthrough. During the trail operation at Beston factory, our equipment completed 120 hours of continuous non-stop production. This achievement marks an important step forward for Beston in carbonization technology, significantly improving the efficiency and stability of the equipment. The following is a video of the production site and experimental data for your reference.
Information on Trial Operation of Carbonization Machine
- Factory Prototype Operation Time: 14:00 on May 28, 2024 to 19:00 on June 2, 2024;
- Equipment Operation Location: Beston Group’s factory in Xiuwu County, Jiaozuo City, Henan Province, China;
- Processing Raw Materials: peanut shells, eucalyptus wood chips, apple wood blocks, wheat straw;
- Burner Fuel: Diesel;
- Combustible Gas Output: stable output, no additional heat source is required for heating carbonization machine after the reaction starts.
Test Report on Carbonization Machine Operation
Carbonization Process Data
During the 120-hour operation of the equipment, the temperature and frequency of each component were in normal working conditions. Through precise air volume adjustment and temperature control, the charcoal making machine has maintained stable operation.
| Carbonization Process Data | |
|---|---|
| Main furnace temperature ( ℃) | 563.8℃ |
| Auxiliary furnace temperature ( ℃) | 561.8℃ |
| Gas temperature ( ℃) | 172.1℃ |
| Cyclone dust removal temperature ( ℃) | 506.5℃ |
| Main furnace frequency (HZ) | 35HZ |
| Frequency of combustible gas fan (HZ) | 16HZ |
| Main furnace fan frequency (HZ) | 35HZ |
| Auxiliary furnace fan frequency (HZ) | 30HZ |
Finished Peanut Shell Charcoal Data
After a long and stable carbonization process, the peanut shell charcoal produced by the machine has a very high consistency in quality. In addition, both the carbon content and calorific value are excellent.
| Finished Peanut Shell Charcoal Data | |
|---|---|
| Total moisture (Mt %) | 9.14% |
| Ash content (Ad %) | 10.5% |
| Volatile Matter Vd% (Ad %) | 11.8% |
| Volatile matter (Vd %) | 11.8% |
| Fixed carbon (Fcad %) | 76.8% |
| Dry Basis High Calorific Value kcal/kg | 6570 kcal/kg |
| Received Basis Low Calorific Value kcal/kg | 5920 kcal/kg |
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A Leap Forward in Efficiency and Stability
Successful 120-hour continuous operation of the Beston carbonization machine is a significant development in carbonization technology. This is a milestone achievement towards the ultimate goal of 720 hours of continuous operation. This achievement paves the way for increased efficiency and stability in the production of biochar. For more information on Beston carbonization machines, contact us now.
