Rubber Pyrolysis Plant

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rubber pyrolysis products

Rubber Pyrolysis Plant

Beston rubber pyrolysis plant adopts advanced pyrolysis technology to improve pyrolysis efficiency. The reactor, condenser and combustible gas recycling system are carefully designed by Beston engineers. Accordingly, quality and function come out top in tyre waste management field. Besides, we offer quick shipment and installment service door to door. At present, Beston has already been trusted by more and more customers.

Beston Rubber Pyrolysis Machine for Sale
Beston Rubber Pyrolysis Machine for Sale

Basic Parameter of Beston Rubber Pyrolysis Machine for Sale

Beston offers different types of rubber to oil machines to customers. If customers wanna choose the suitable one, pay attention to feeding capacity, installation area request, total power, etc. Beston senier project consultant will offer you a suitable solution after you send an inquiry. See the parameters now.

ModelBLJ-3BLJ-6BLJ-10BLL-16BLL-30
Capacity1-3t/d4-6t/d8-10t/d12-16t/d30-35t/d
Working ProcessBatchBatchBatchSemi-continuousFully continuous
Reactor Sizeφ1400*4900mmφ2200*6000mmφ2600*6600mmφ2800*7100mmφ1800*18500mm
Reactor MaterialQ245RQ245RQ245RQ245R310S stainless steel
Drive System350 reducer+4kw drive motor400 reducer+5.5kw drive motor400 reducer+5.5kw drive motor500 reducer+7.5kw drive motorZQH650-50 reducer+15kw frequency conversion motor
Land (L*W*H)18m*4.2m*6m30m*12m*8m30m*13m*8m33m*13m*8m70m*20m*10m
Power16.65kw37.85kw44.3kw55.6kw256kw
Burner2*200,000 kcal2*300,000 kcal2*300,000 kcal2*400,000 kcal2.5 million kcal per set
Total Weight of Shipped MaterialsAbout 18tAbout 24.5tAbout 28tAbout 34.5tAbout 150t
Number of Containers1*40HQ1*40FR+1*40HQ+1*20 GP1*40FR+2*40HQ1*40FR+2*40HQ25m*8m bulk cargo+8*40HQ
Noise (dB)≤60≤60≤60≤60≤60
Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing SystemVertical Condenserφ426*3000
Single piece condensing area
7.58m2
φ630*3600
Single piece condensing area
17.8m2
φ630*3600
Single piece condensing area
17.8m2
φ820*3600
Single piece condensing area
35.6m2
φ920*3200
2 sets of vertical condenser
3-in-1 Condenser3000*2200*2250
Condensing area
17.51m2
5800*2260*2500
Condensing area
35.85m2
5800*2260*2500
Condensing area
35.85m2
8000*2260*2500
Condensing area
49.5m2

Raw Materials for Beston Rubber to Oil Pyrolysis Machine

Many kinds of rubber can be recycled into pyrolysis oil. They are rubber wire, rubber pipe, rubber band, rubber scrap, etc. Or you contact Beston to know which kinds of rubber can be recycled.

Shredded Rubber
Shredded Rubber Waste

Rubber Wire Waste
Rubber Wire Waste

Rubber Scrap
Rubber Scrap Waste

Rubber Pipe
Rubber Pipe Waste

Rubber Band Waste
Rubber Band Waste

Maximizing Uses of Final Products Gained from Rubber Pyrolysis Equipment

Pyrolysis Oil

1. Rubber Pyrolysis Oil:

a. As the fuel of cement factory, glass factory, ceramic factory, power factory, steel factory, etc.

b. Generating electricity by using a generator.

c. Reprocessed to diesel oil or fuel oil by Beston distillation machine.

Carbon Black

2. Carbon Black:

a. Carbon black can be made into carbon black ball which can be directly burned.

b. Grinding carbon black. Then these carbon black can be applied in tyre manufacturing field or ink making field.

Syngas

3. Combustible Gas:

a. Providing heat for the reactor to save fuel cost.

b. Storing it for other uses.

Rubber Waste Pyrolysis Plant Project in South Korea

This year, Beston reached a deal with South Korean customer. This customer ordered a whole set of BLJ-16 waste rubber pyrolysis machines for sale. We dispatched our experienced engineers to assist this customer. This project is installing smoothly at present. Besides, another South Korean customer purchased a pyrolysis equipment to get oil from waste plastic. If you buy a Beston machines, we are willing to offer a whole range of services for you.

Beston Waste Rubber Pyrolysis Plant in South Korea
Beston Waste Rubber Pyrolysis Plant in South Korea

Excellent Parts’ Function of Waste Rubber Pyrolysis Plant

Fully Sealed and Automatic Operation Method

When rubber pyrolysis begins, the reactor is fully sealed, which won’t cause dust in the air. What’s more, the automatic system is helpful to reduce manual labour.

Excellent Cooling Effect

The condenser has good cooling performance and long service life. It is easy to be cleaned and maintained. Besides, the pyrolysis oil has perfect quality after cooling.


Efficient Smoke Cleaning Function

De-dusting system in the waste tyre pyrolysis plant can eliminate the sulfur and dust coming from the hot smoke. Finally, the discharged smoke meets the emission requirement.

High-security Rate

Every set of rubber to oil plant is equipped with the explosion-proof device, safety valve, emergency valve, thermometer, pressure gauge and early warning system. These parts bring great security for workers.

Utilization of Waste Combustible Gas

A combustible gas recycling system recycles waste gas to increase its value. Customers will benefit a lot from it.

Components of Beston Rubber Sludge Pyrolysis Plant.jpg

Cutting Down the Cost of Rubber to Oil Plant

Choose a Fair Rubber Pyrolysis Machine Price

We have five models with different prices for you to choose from, including BLJ-3, BLJ-6, BLJ-10, BLJ-16 and BLL-30. The first three machines are suitable for small-sized or medium-sized business. The last one with the largest capacity is appropriate for large-scale rubber pyrolysis business. It has a high demand for the cost. Choose the right one with the ideal rubber pyrolysis machine price.

Estimate Small Labor Cost

BLJ-6 and BLJ-10 rubber pyrolysis equipment just require little labor to operate. Because these machines belong to the type of small scale, they are easy to manage. BLJ-16 and BLL-20 also need several workers to operate. These machines have continuous systems, which don’t need too many people to operate. Therefore, the cost of labor accounts for a small fraction of the whole cost.

Consume Inexpensive Electricity and Fuel

The total power of the whole rubber pyrolysis machinery is no more than 53.6 kw/h. And fuel consumption is not high. Moreover, the combustible gas recycling system is conducive to saving a lot of fuel costs for customers.

Water Spends Less

There is a cooling system in this tire to oil plant. The water in the condensers is cyclic. Accordingly, this plant just requires a little water to cool down the temperature of gas and smoke, which means the cost of water is rather low.

Beston Rubber to Oil Plant for Sale with Fair Price
Beston Rubber to Oil Plant for Sale with Fair Price

Making Oil from Rubber Tyres in Rubber Pyrolysis Process

Rubber Feeding

Normally, the size of waste rubber is no more than 1.2 meters. When the size is too large, this rubber needs to be crushed into small pieces.

Rubber Pyrolysis

When the temperature reaches 180 degrees, the oil gas generates in the reactor.

Oil Gas Cooling

We will get oil from oil gas cooled down by the condenser in the waste to energy process.

Recycling Combustible Gas

In the pyrolysis process, there is some combustible gas that can’t be qualified. After being processed by a combustible gas recycling system (manifold, condensers and hydroseal), the oil gas can be as fuel to provide heat for the reactor.

How to Make Pyrolysis Oil from Rubber WasteBeton rubber pyrolysis plant for sale with five options is sold hot popularly. In terms of environmental factor, it is the most suitable way to handle waste rubber. In addition, we offer other equipment to do a pretreatment work for this waste, like rubber crusher. We have online technocial service, installment and training service. Just tell us your demand right now.

Contact Us
Please specify your requirement by referring to the following aspects:

1What kind of solution will meet your demand? (Key point)

2What kind of material and expected end product are you planning to have? (Right solution begins from material and product)

3When is the project supposed to be running? (Key info for A-Z project programming)

4Budget for machinery purchasing? (Key info for right model)

5Points that you really focus on. (Customized service from our project consultant)

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