Charcoal Manufacturing Machine

WASTE TO CHARCOAL PRODUCTION

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Charcoal Manufacturing Machine

Charcoal manufacturing machine is quite environmentally-friendly equipment for the production of organic charcoal. Beston equipment uses the latest carbonization technology. The entire carbonization production process is not only efficient but also safe. More importantly, the final yield is very high, reaching over 99 percent. The whole production process is almost pollution-free. If you are interested in our equipment, please read on or contact us directly.

Beston Charcoal Manufacturing Machine for Sale
Beston Charcoal Manufacturing Equipment Installed in Guizhou

Beston Charcoal Manufacturing Plant Installed in Guizhou

What is Charcoal Manufacturing Machine?

Beston charcoal manufacturing machine refers to environmental protection equipment. Investors can use this facility to produce charcoal from biomass and other raw materials. During the charcoal making process, the main furnace is hot and completely sealed. After a series of physical and chemical reactions, biomass charcoal, wood vinegar and tar is produced. Investors can use this production line to produce a variety of charcoal and other by-products.

What is Beston Charcoal Manufacturing Machine
What is Beston Charcoal Manufacturing Machine

Beston Charcoal Manufacturing Machine for Sale

Beston provides seven models for customers. They are divided into two kinds, including batch type and continuous type. See their differences.

Beston Batch Charcoal Manufacturing Machine

  • Model: BST-J12, BST-J18 and BST-J40
  • Feeding and discharging method: manual
  • Required land: small
  • Weight: light (9T – 14T)
  • Operation and installment: simple and easy
  • Temperature: 200-450 degrees
  • Working time: 1 furnace per day
  • Green system: de-dusting system
  • Recommended line: wood stick making line – carbonizing line – manual discharging
  • Beston Continuous Charcoal Manufacturing Machine

  • Model: BST-30 and BST-50
  • Feeding and discharging method: automatic
  • Raw materials: Great tolerance for types and sizes of raw materials
  • Base fundamental work: required
  • Work time: 5*24 hours
  • Labor force: 2-3
  • Green system: de-dusting system and combustible gas recycling system
  • Reaction Temperature: 150-600 degrees
  • Recommended lines: pretreatment – feeding – carbonizing – discharging – dedusting
  • Beston Batch Charcoal Manufacturing Machine Design
    Beston Batch Charcoal Manufacturing Machine Design

    Beston Continuous Charcoal Manufacturing Machine Design
    Beston Continuous Charcoal Manufacturing Machine Design

    Parameters of Beston Charcoal Manufacturing Equipment

    The following table shows the specific parameters of Beston charcoal manufacturing machines. The data is for your reference.

    ModelBST-J12BST-J18BST-J40BST-05 Pro (skid-mounted)BST-10BST-30BST-50
    Input Capacity12m³/h/batch18m³/h/batch40m³/h/batch0.3-0.5m³/h (300kg/h)2-4m³/h (1000kg/h)7-9m³/h (3000kg/h)10-15m³/h (5000kg/h)
    Reactor Sizeφ1900mm*L4500mmφ1900mm*L6600mmφ2800mm*L7100mmφ830mm*L5500mmφ1300mm*L14051mmφ1700mm*L14180mmφ2000mm*L14260mm
    Land for Equipment (L*W*H, Standard Configuration)9m*6m*6m12m*6m*7m15m*18m*7m10m*8m*3.9m29m*15m*5m30m*15m*8m35m*18m*9m
    Weight (Standard Configuration)18T22T34T15T35T35T49T
    Energy Consumption (Standard Configuration)11kw/h13.5kw/h25kw/h31kw/h34.7kw/h61.5kw/h116kw/h
    Working MethodBatchFully continuous
    Feeding Requirement/Size: ≤20mm; moisture: ≤15%; strong liquidity
    StructureHorizontal rotationDouble barrel single hearthDouble barrel double hearth
    Speed0-2RPM1-9RPM
    Control MethodControl by buttonsAutomatic control
    Reactor MaterialQ245RQ245+310S
    PressureMicro negative pressure
    Heating MaterialDiesel, natural gas, heavy oil, biomas, etc.
    Heating MethodDirect heating
    Noise (dB)≤80
    CondenserCirculating water cooling
    Rotation MethodExternal gear rotation

    Video of Beston Charcoal Manufacturing Plant

    The following video shows the running condition of Beston carbonization machine in our factory. The raw material is bamboo. After a series of carbonization processes, the final product is bamboo charcoal particles. The entire operation was smooth, safe and clean.

    How to Manufacture Charcoal?

  • Check to see if the raw material needs to be pre-treated. When there is too much moisture, the excess moisture can be removed with a dryer. When the size of the raw material is too large, the raw material can be cut to a suitable size with a crusher.
  • Feed the raw materials. Preheat the main biochar furnace in advance. The raw materials are conveyed to the main furnace through a feeder or manually.
  • The carbonization process begins. When the temperature reaches 150 degrees, the raw materials start to react. The higher the temperature, the more charcoal is produced. At the same time, wood vinegar and tar are constantly being generated.
  • Final products are discharged. Charcoal are continuously discharged from the rear end of the main furnace or the automatic discharger. The tar and wood vinegar are collected in a tank.
  • Waste gas purification. After the exhaust gas in the carbonization furnace is treated by the dust removal system, the exhaust gas can meet the European emission standards.
  • For the specific carbonization process, please refer to the following video.

    Stage Drying Preheating Carbonizing discharging
    Temperature <150℃ 150-300℃ 300-600℃ About 30℃
    Products / Gas, Wood Vinegar Charcoal, Tar, Wood Vinegar, Gas Charcoal

    What Materials Can be Used to Make Charcoal?

    The waste has certain carbon. If they are processed rightly, they can be made into charcoal with high-content carbon. Beston charcoal manufacturing machine has good carbonization effectiveness. The following materials can be viewed at the raw materials.

  • Agricultural waste: rice husk, stalk, corn stalk, olive seed, palm kernel shell, etc.
  • Forestry waste: wood branches, bamboo, etc.
  • Industrial waste: wood chips, wood-made products, bagasse sugarcane, etc.
  • Organic waste: garden green waste, sewage sludge waste, etc.
  • Wood Chips
    Wood Chips

    Coconut Shell Fiber Waste
    Coconut Shell Fiber Waste

    Cotton Stalks Waste
    Cotton Stalks Waste

    Cocoa Shells in Cameroon
    Cocoa Shells

    bamboo
    Bamboo

    Sawdust
    Sawdust

    Olive Seed
    Olive Seed

    Palm Kernel Shell
    Palm Kernel Shell

    Green Organic Waste
    Green Organic Waste

    Sewage Sludge
    Sewage Sludge

    What are the Final Products?

    Final products are chacoal, wood vinegar, biogas and tar. For the main charcoal, the components of charcoal is different when customers take different raw materials. See their difference.

    Charcoal Ball
    Charcoal Ball
    Wood Vinegar
    Wood Vinegar
    Biochar Tar
    Tar
    Biogas
    Biogas
    Materials Full Water Analyzed Water Ash Volatile Fixed Carbon Total Sulfur High Calorific Value Low Calorific Value
    Rice Husk 6.09 3.58 39.08 19.12 38.22 0.12 3860 3559
    Coffee Shell 11.78 1.21 2.75 30.96 65.08 0.02 7050 3559
    Sawdust (China) 6.84 4.51 5.871 20.8 68.91 0.08 6454 6053
    Sawdust (Ukraine) 5 / 6.2 17.7 76.8 / / 6088
    Coconut Shell (the Philippines) 9.1 4.19 0.81 6.95 88.68 0.09 7277 /
    Corn Stalk 0.78 0.15 50.96 10.96 37.99 0.02 / 6724
    Sunflower Stalk 0.8 0.2 14.88 12.28 72.64 0.01 / /
    Reed Pole 0.62 0.12 18.92 11.02 69.9 0.04 / /
    Municipal Sludge 1.02 0.66 89.16 5.5 4.68 0.77 706 566
    Printing  Sludge 0.52 0.13 59.63 11.49 28.88 2.68 2804 2638

    Why Choose Beston Charcoal Manufacturing Machine?

    Efficiency in Energy

    Beston has been working to optimize the energy consumption of charcoal manufacturing equipment. Now, we have made some progress. Our equipment consumes less energy than many equipment on the market. In addition, combustible gas and hot gas can be recycled after being treated in our carbonizing system.

    Safety in Operation

    The machine has three seals. This design has enhanced the sealing effect. There is multiple pressure and temperature monitoring points feedback on the charcoal manufacturing line. Workers can timely know the current status of equipment operation. There is an explosion-proof device at the end of the main furnace.

    Reason in Layout

    We provide standard charcoal production lines and standard drawing layouts. If customers have special needs, we can adjust the layout according to the customer’s site and production line requirements. At the same time, we can also provide customized charcoal making lines and drawing layouts. Just send the requirement to Beston Group.

    Good in Quality

    Beston charcoal manufacturing equipment has a new design and complete processing lines. And the materials used on our equipment are parts from well-known brands. Quality is guaranteed. Some accessories have good wear resistance. Some accessories have good high-temperature resistance properties.

    Beston Charcoal Processing Machine with Many Advantages
    Beston Charcoal Processing Machine with Many Advantages

    Projects of Beston Charcoal Processing Machine

    Beston charcoal manufacturing equipment are shipped worldwide. The installation and operation of these lines was smooth. We have been recognized by many customers. These customers are from Indonesia, Philippines, Spain, Chile, Colombia, and more. Please see case details.

    Feedback on Beston Charcoal Processing Equipment

    Here is a customer in Malaysia who purchased our charcoal manufacturing equipment. With the help of our engineers, the biomasss pyrolyis equipment was successfully installed. This customer sent us this feedback video below after it had been running for several months. The raw material is wood chips.

    This customer showed that this set of machine was running very smoothly. And in the process of running, there was no problem. Our engineers and technicians were very professional. They always solved our doubts in time. If he need to buy equipment in the future, he would continue to choose Beston.

    Beston charcoal manufacturing machine can converted various types of biomass and organic waste into biomass charcoal. The charcoal rate is very high. It is more than 99%. There are many realted videos on Beston Youtube Channel. Moreover, the whole charcoal manufacturing process is environmental-friendly and energy-saving. Beston equipment is a good option when you wanna do a charcoal manufacturing business. We offer a series of after-sales services to guarantee customers’ rights. Contact us right now.

    Contact Us
    Please specify your requirement by referring to the following aspects:

    1What kind of solution will meet your demand? (Key point)

    2What kind of material and expected end product are you planning to have? (Right solution begins from material and product)

    3When is the project supposed to be running? (Key info for A-Z project programming)

    4Budget for machinery purchasing? (Key info for right model)

    5Points that you really focus on. (Customized service from our project consultant)

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