Sugarcane bagasse charcoal making machine enables sustainable recycling of sugarcane processing waste. As one of the most important crops in the world, the global production of sugarcane reaches 1900Mt/year. However, sugarcane bagasse, as a by-product of sugarcane processing, faces challenges in disposal of. By converting bagasse into charcoal, sugarcane bagasse charcoal machine becomes an innovative breakthrough in solving this waste recycling problems. The machine not only reduces the burden of waste disposal, but also creates new economic opportunities. Read on to uncover more details of bagasse to charcoal.
Understand Sugarcane Bagasse
In food processing plants, sugarcane is crushed to extract the juice. The juice is subsequently used in the production of various sugar-derived commodities. Sugarcane bagasse refers to the fibrous part left after juice extraction. It usually has a high cellulose content. Typically, sugarcane bagasse is directly used as fuel for boilers in food processing plants. Thus, it provides energy supply for various facility operations in the factory.
How to Recycle Sugarcane Bagasse?
However, the direct burning of bagasse increase air pollution. Furthermore, this is a waste of a high-quality biomass resource. Therefore, with the global trend of sustainable development, this treatment method is gradually being outlawed. Therefore, the following recycling methods to make full uses of sugarcane bagasse have emerged:
Biomass Energy Production
- Sugarcane bagasse can be converted into biomass fuel through pelletization. However, due to the low density of bagasse particles, its combustion efficiency is low.
- Fermentation or gasification of sugarcane bagasse also yields high-quality fuels such as bioethanol or biodiesel. However, this method has high technical requirements.
Agricultural Consumables Processing
- SugarcaneBagasse can be used as a roughage additive for livestock. However, bagasse fibers have a strong structure. It requires additional processing to improve its utilization in feed.
- Sugarcane bagasse can be used as organic fertilizer. However, its natural decomposition may lead to soil acidification, so bagasse needs to be pH adjusted before being added to the soil.
⭐Bagasse Charcoal Production
- Sugarcane bagasse is rich in organic matter. These substances can undergo biomass pyrolysis reactions to form bagasse charcoal, which has wide application across various industries;
- Bagasse has a higher carbon content and a lower ash content. The pyrolysis process further improves the combustion performance of bagasse charcoal. Therefore, it is a high-quality biofuel.
It’s easy to see that making charcoal from bagasse is an efficient and sustainable way to recycle it. In the food processing industry, sugarcane bagasse charcoal making machine has become the best choice for charcoal production. Bagasse charcoal produced from the machine is of consistent quality and versatile application areas.
Applications of Sugarcane Charcoal: Ignite Sustainability, Drive Change
Alternative Energy
Sugarcane charcoal can be used as a renewable energy source, providing an alternative to non-renewable fuels. It’s used in some places to generate power, heat homes, and for other energy needs. This helps reduce reliance on traditional fossil energy.
BBQ Fuel
Among the many sugarcane bagasse uses, making barbecue charcoal is a good choice. When formed into blocks or pellets, it’s ideal for use in BBQ grills. Charcoal made from leftover sugar cane waste has high calorific value and burns well. Additionally, it imparts a unique flavor to food.
Hookah Fuel
In hookah pipes, bagasse charcoal is used as fuel. It burns long and clean. Not only that, it adds a special flavor to the tobacco. Charcoal made from fruit shells or pomace works particularly well for this, including coconut shells, coffee shells, palm kernel shells, etc.
Soil Improvement
Adding sugarcane charcoal to soil can make it better for growing plants. It improves soil structure, helps soil hold onto water, and provides nutrients for plants. This makes the soil healthier and more fertile, helping plants grow better.
Animal Feed
Sugarcane charcoal can be added to animal feed to make animals healthier. It helps their digestion, making it easier for them to absorb nutrients from their food. It also helps reduce the amount of harmful stuff they absorb.
Climate Helper
Using sugarcane charcoal can help fight climate change. When added to soil, it stores carbon for a long time, keeping it out of the atmosphere. This helps slow down global warming and makes the planet healthier for everyone.
Sustainable Benifits of Sugarcane Bagasse Making Charcoal Machine
Economic Benefits
The widespread adoption of bagasse charcoal in various industries has triggered a surge in market demand. Thus, this diversifies the revenue sources of bagasse biochar machine. In addition, bagasse charcoal production enhances the local economy through the expansion of the industrial chain. As a result, communities that rely on sugar cane farming have found new ways to sustain their livelihoods, promoting a circular economy.
Environmental Benefits
Bagasse charcoal making machine is a key solution to environmental challenges. Bagasse charcoal production can mitigate pollution and reduce greenhouse gas emissions by diverting large quantities of bagasse from landfills and incineration. Additionally, the solid carbon sequestration properties of bagasse charcoal contribute to long-term environmental sustainability, acting as a natural carbon sink and helping to combat climate change.
Social Benefits
The use of sugarcane bagasse charcoal production is in line with sustainable industry development trends. In addition, various regions are gradually implementing various waste recycling incentive policies. Therefore, initiatives to promote bagasse charcoal often receive government subsidies and support. Not only that, the project can create a lot of job opportunities, especially in developing areas.
Beston Sugarcane Bagasse Charcoal Making Machine for Sale
Beston Group offers 2 models of sugarcane charcoal machine including BST-06/BST-50. Each of them has different characteristics to meet various production requirements. Below is a detailed parameter list for your reference.
| Model | BST-50 Standard | BST-50S LM | BST-50S HM | BST-50S MAX | BST-06 Standard | BST-06MAX |
| Time to Market | 2015 | 2022 | 2022 | 2022 | 2025 | 2025 |
| Operating Mode | Continuous | Continuous | Continuous | Continuous | Continuous | Continuous |
| Application | Commercial Scale | Commercial Scale | Commercial Scale | Commercial Scale | Testing | Testing |
| Dust Removal System | Standard | Advanced | Advanced | Advanced | Standard | Advanced |
| Feeding Capacity | 10-15m³/h | 10-15m³/h | 10-15m³/h | 10-15m³/h | 100-300KG/H | 100-300KG/H |
| Biochar Discharge Temperature | 45℃ | 45℃ | 45℃ | 45℃ | 45℃ | 45℃ |
| Puro.earth Authentication Model | × | √ | √ | √ | × | |
| Maximum Pyrolysis temperature | 650℃ | 650℃ | 650℃ | 850℃ | 650℃ | |
| Service Life | 5-8 years | 5-8 years | 5-8 years | 8-10 years | 5-8 years | |
| Annual Operating Time | 7200 hours | 7200 hours | 7200 hours | 7200 hours | 8000 hours | |
| Land Space Required (L*W*H*m) | 35m×15m×8m | 65m×15m×8m | 65m×15m×8m | 65m×15m×8m | 25m*18m*6m | |
| Total Power (KW) | 201.25kW | 453.35kW | 505.35kW | 505.35kW | 129.79 | 162.79 |
| Cooling Method | Recycling cooling Water | Industrial chiller | Industrial chiller | Industrial chiller | Recycling cooling Water | Industrial chiller |
| Installation Period (Calendar Days) | 50 | 70 | 70 | 70 | 45 | 50 |
From Waste to Wealth: Bagasse Charcoal Production Process
Pre-treatment
To improve bagasse charcoal production, ensure the bagasse’s water content is less than 15% and its size is between 8 mm to 15 mm. An automatic feeding system can be provided for efficiency, including dryers, crushers, and feeding belts tailored to specific needs.
Sugarcane Bagasse Pyrolysis
Preheat the sugarcane bagasse biochar furnace reactor for 30-60 minutes. Then feed the prepared material with a constant feeder into the bagasse charcoal machine. After 15 to 20 minutes, bagasse charcoal is obtained. A fully sealed water cooling system is used to cool down the bagasse charcoal to 30 degrees Celsius.
Combustible Gas Recovery
This process generates a significant amount of biogas from the sugarcane bagasse. This biogas undergoes purification through a water seal and dust remover. Subsequently, the remaining combustible gas is recycled as fuel to heat the reactor.
Waste Gas Treatment
This step effectively reduces harmful substances in the tail gas. It comprises components such as a cyclone dust remover, spray dust collector, and water spray tower to clean and cool down the exhaust gas. High-end gas treatment equipment enable the exhaust gas emitted from it to meet EU standards.
Why Choose Beston Sugarcane Bagasse Charcoal Making Machine?
Complete Product Line Configuration
Beston Group provides a complete product line configuration, including various complementary equipment. The dryers and crushers pre-treat sugarcane bagasse. The condenser collects wood vinegar tar, which is widely used in daily life. The charcoal briquette making machine makes sugarcane bagasse into charcoal briquettes, which are in various shapes. This comprehensive setup streamlines the entire production process, from raw material preparation to final product molding, ensuring seamless operation and optimal results.
Safety Guarantee
Beston machines have high safety performance during operation. During the entire operation, the environment is low oxygen and negative pressure. The whole equipment has good sealing performance. The material inside the carbonization equipment will not be exposed to oxygen. And many safety devices are designed in the production line, such as thermometers, pressure gauges, explosion-proof valves, warning bells, and so on. The combustion zone adopts a new structure and high-temperature resistant materials, which makes the whole equipment run more safely and reliably.
Control the Quality of Charcoal
If you have requirements on the quality of biomass charcoal, then please send detailed information to Beston. Beston can adjust the equipment configuration and technical process according to your charcoal parameter requirements. In addition, the quality of biomass charcoal itself is also related to the reaction temperature, time, particle size, fluidity and moisture. Therefore, we can give you detailed instructions and references only if you send the detailed information of the raw materials to Beston.
High Equipment Quality
The quality & precision of Beston sugarcane bagasse charcoal making machine makes the machine competitive. The machine is made of national standard steel. In addition, the machine is manufactured using CNC machining, ensuring durability and reliability. The professional production process covers from raw material processing to equipment assembly. Rigorous quality testing ensures consistent performance and customer satisfaction. With Beston, you can rely on efficient and reliable charcoal production.
Beston Biomass Recycling Solutions Around the World
Not limited to sugarcane bagasse, Beston Group’s equipment helps customers around the world recycle various biomass, such as wood, coconut shell, rice husk, palm waste, straw, etc. With Beston’s technological innovation and quality assurance, our customers from all over the world have established long-term and stable charcoal production projects. Here are some successful cases for your reference.
Partner with Beston Group
Sugarcane bagasse charcoal making machine achieves efficient reduction of food processing residues. In addition, it can improve the resource utilization of waste biomass. If you are looking for efficient and sustainable bagasse charcoal production solutions, please choose to cooperate with Beston Group. Our advanced equipment and professional team will provide you with excellent support. For more information on waste recycling, please follow us on LinkedIn.
