Rice hull carbonizer provides a sustainable solution for agricultural waste biomass recycling. The reduction and resource utilization of rice husk has always been a difficult problem in the rice processing industry. Currently, making carbonized rice husk has become a mainstream method. By converting large quantities of rice husks into biochar, the carbonizer increases the commercial value of this agricultural residue. At the same time, the eco-friendly machine design enables clean recycling. Therefore, rice husk carbonizer not only optimizes the income generation system of the rice processing industry. In addition, The machine also lays the foundation for sustainable agriculture.
According to statistics from FAO, the annual global rice production is approximately 750Mt. Based on the calculation that every ton of rice produces 0.2 tons of rice husk, the global annual output of rice husk is about 150Mt. However, the recycling rate of rice husks is less than 25%. This means that huge amounts of rice husks are piled up, landfilled, and burned every year. Therefore, this causes serious resource waste and environmental pollution. Even if recycling methods are adopted, there are still some limitations in the recycling of rice husks.
Current recycling technologies do not enable efficient recycling. In addition, some rice husk recycled products may have inconsistent quality. For example, rice husk ash production is difficult to control combustion conditions. This results in unstable composition and properties of the product. In addition, the entire production process requires a lot of energy consumption.
The market demand for direct application of rice husk is relatively limited. Using rice husks directly may require additional processing costs. The cost of recycling may even be higher than its value. In addition, the direct application of rice husk may not be as effective as other alternatives. These factors have resulted in insufficient market demand for recycled rice husk.
Rice cultivation and processing lack effective coordination mechanisms. Growers usually focus on rice production, while processing plants focus on rice processing. Under the current recycling system, there is a lack of recycling methods and incentives to link the two parties. Therefore, the entire industry chain lacks sufficient motivation for resource recycling.
During the carbonized process of rice husk, carbonaceous solids and biogas are generated from the decomposition of rice husk. This effectively reduces waste volume. In addition, charcoal machine equipped with carbonization technology enables large-scale, low-cost waste recycling. At the same time, this production model with a high degree of automation and flexible processing capacity makes waste recycling more efficient.
In a rice hull carbonizer, rice husk is converted into rice husk biochar/charcoal. It greatly improves the utilization rate of waste resources. This further increases the recycling value of resources. The finished products made from carbonized rice husk have a wide range of uses in the market. This not only provides a diversified source of income but also opens up more possibilities for the recycling of waste resources.
The rice industry chain traditionally operates in a unidirectional model. In this model, the upstream sector, rice cultivation, supplies crops to the downstream sector, which involves rice processing. Rice husks generated by rice processing facilities are collected by other industries or directly discarded. However, the rice hull carbonizer plays a pivotal role in this industry chain. The machine recycles these agricultural residues to produce biochar. The biochar is then reapplied as organic fertilizer in rice cultivation. This fosters a win-win cooperation between the upstream and downstream sectors, establishing a circular economy model.
The use of chemical fertilizers is one of the important sources of nitrogen oxide emissions in agriculture. Rice husk biochar is a natural organic fertilizer. Its application helps improve soil fertility. This reduces the need for conventional fertilizers, thereby lowering nitrogen oxide emissions.
Large amounts of rice husk disposal can lead to methane emissions. The rice husk charcoal making machine achieves a large-scale reduction of rice husk, thereby reducing this part of emissions. Not only that, although the biomass pyrolysis process produces methane. It is recycled for energy supply as a sustainable biofuel.
The addition of rice husk biochar enhances soil carbon sequestration. Acting as a stable carbon element, rice husk biochar effectively stores carbon in the soil for an extended period. Consequently, carbon that would otherwise be released into the atmosphere is securely stored in the soil, reducing greenhouse gas emissions.
Firstly, in this machine, the material of every part is tested and has good performance. For example, the reactor has high-temperature resistance. Secondly, to enhance the security of the rice husk carbonization plant, some devices are needed, like a pressure gauge, thermometer, and explosion-proof hole.
We believe you have already searched for several suppliers online. Beston Group is a top-rated manufacturer. Our rice husk charcoal making machine cost is based on the configuration that best suits you We not only offer high-quality machines but also provide customer-oriented service. Therefore, our machine price may not be the lowest, but it is the most reasonable.
Good after-sales service is conducive to reducing costs for customers in the future. Beston is willing to provide you with some services, like project plans from professional engineers, installation, maintenance, upgrading, one-year guarantee, and technical support. If you have other requirements, just call us. Many suppliers don’t have a good post-sales service, which will lead to many costs and problems in the future. Besides these mentioned services, we also have others.
From establishment in 2010 to now, we have established good relationship with many customers from more than twenty countries, such as Turkey, Spain, Ukraine, Ghana and so on. Some customers visited Beston Group to check the running condition and paid a deposit. Then we gave them satisfactory plans according to their condition. In addition, some customers required some special need, like capacity, discharging method. Finally, we always offer suitable plans for them.
Rice husk carbonization solution of the Beston Group has always been favored by global customers. Our integrated services allow customers to trust Beston Group. Our equipment is known for the stable profitability and efficient production. Therefore, if customers need to expand the existing production scale, they will continue to cooperate with Beston Group. Here are some successful cases for your reference.
Beston Batch and Continuous Models
| Model | BST-50 Standard | BST-50S LM | BST-50S HM | BST-50S MAX | BST-06 Standard | BST-06MAX |
| Time to Market | 2015 | 2022 | 2022 | 2022 | 2025 | 2025 |
| Operating Mode | Continuous | Continuous | Continuous | Continuous | Continuous | Continuous |
| Application | Commercial Scale | Commercial Scale | Commercial Scale | Commercial Scale | Testing | Testing |
| Dust Removal System | Standard | Advanced | Advanced | Advanced | Standard | Advanced |
| Feeding Capacity | 10-15m³/h | 10-15m³/h | 10-15m³/h | 10-15m³/h | 100-300KG/H | 100-300KG/H |
| Biochar Discharge Temperature | 45℃ | 45℃ | 45℃ | 45℃ | 45℃ | 45℃ |
| Puro.earth Authentication Model | × | √ | √ | √ | × | |
| Maximum Pyrolysis temperature | 650℃ | 650℃ | 650℃ | 850℃ | 650℃ | |
| Service Life | 5-8 years | 5-8 years | 5-8 years | 8-10 years | 5-8 years | |
| Annual Operating Time | 7200 hours | 7200 hours | 7200 hours | 7200 hours | 8000 hours | |
| Land Space Required (L*W*H*m) | 35m×15m×8m | 65m×15m×8m | 65m×15m×8m | 65m×15m×8m | 25m*18m*6m | |
| Total Power (KW) | 201.25kW | 453.35kW | 505.35kW | 505.35kW | 129.79 | 162.79 |
| Cooling Method | Recycling cooling Water | Industrial chiller | Industrial chiller | Industrial chiller | Recycling cooling Water | Industrial chiller |
| Installation Period (Calendar Days) | 50 | 70 | 70 | 70 | 45 | 50 |
The workflow of the rice husk charcoal briquettes machine is mainly as follows:
For specific details, you can refer to the following 3D operation video. If you want to learn about Beston Group through more videos, please follow our YouTube channel.
Beston rice hull carbonizer grasps the newest carbonizing technology. When you choose equipment to recycle rice hull, it is the best choice. We insist on the goal of turning waste into resources with high efficiency and high value for customers. Choose a suitable one from seven models. We are also would like to get your message.