Mobile Pyrolysis Plant

Mobile pyrolysis plant is used to turn some kinds of waste into oil. Beston provides BLJ-3 for customers. It has a flexible configuration. And Beston will help customers get a different design to meet their demands, like reactor, feeding system, discharging system and the emission purify system. Moreover, we provide a series of good after-sales services to let customers worry-free.

Beston Mobile Pyrolysis Plant for Sale
Components of Beston Mobile Pyrolysis Plant

Components of Beston Mobile Pyrolysis Machine

Beston Mobile Pyrolysis Plant for Sale

Beston mainly provides one model of mobile pyrolysis equipment – BLJ-3. This pyrolysis equipment can process 1.5-3 tons of tyre waste per day. Its processing capacity is related to the category, components, size and moisture of raw materials. If you send the detailed information to us, our members will help you to analyze the capacity. Moreover, its configuration is flexible. The feeding system, discharging system and dedusting system can be customized according to customers’ requirements. See the parameter of this model.

ModelBLJ-3
Capacity1-3t/d
Working ProcessBatch
Reactor Sizeφ1400*4900mm
Reactor MaterialQ245R
Drive System350 reducer+4kw drive motor
Land (L*W*H)18m*4.2m*6m
Power16.65kw
Burner2*200,000 kcal
Total Weight of Shipped MaterialsAbout 18t
Number of Containers1*40HQ
Noise (dB)≤60
Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
Condensing SystemVertical Condenserφ426*3000
Single piece condensing area
7.58m2
3-in-1 Condenser3000*2200*2250
Condensing area
17.51m2
Beston Mobile Pyrolysis Machine for Sale
Beston Mobile Pyrolysis Machine for Sale – BLJ-3 3D Design

Raw Materials for Beston Mobile Pyrolysis Equipment

This machine can be applied to process several kinds of raw materials, including tyre waste, plastic waste, oil sludge, engine oil, rubber waste. Their waste has different types and components. When you wanna know whether they can be processed or not, contact us right now.

Tyre
Tyre Waste

Plastic Waste
Plastic Waste

Oil Sludge
Oil Sludge

Rubber Waste
Rubber Waste

Final Products of Mobile Pyrolysis

Customers could benefit from the final products generated by Beston tires pyrolysis equipment, including pyrolysis oil, carbon black, syngas, steel wire (optional). The pyrolysis oil rate depends on the components, size and moisture of raw materials. See a table and know the oil output rate for your reference.

Waste Pyrolysis Oil
Waste Pyrolysis Oil

Carbon Black
Carbon Black

Syngas
Syngas

Steel Wire
Steel Wire

Raw materialDetailsOil rateSteel wireCarbon blackGas/water
Waste tireTruck tires45%-50%15%-20%30%5%-10%
Car tires40%-45%10%-15%40%5%-10%
Bicycle/motorcycle tires30%-35%5%-10%10%5%-10%
Waste rubberRubber cable25%-35%///
Sole of shoes25%-35%///
Mixed sole20%-30%///
Sneakers20%-30%///
Waste chemical fiber carpe30%///
PMMA40%///
Miscellaneous rubble35%///
Waste plasticPE85%-95%///
PP80%-90%///
PS80%-90%///
ABS40%///
Pure white plastic60%-70%///
Fishing net, safety net45%-50%///
Bags of instant noodles40%///
Plastic trademark20%///
Paper mill scraps20%-30%///
Household garbage30%-50%///
Pure plastic cable60%-80%///
Clean plastic bags50%///
Sinking material50%///

Advantages of Beston Mobile Pyrolysis Machine for Sale

Modular Structure This machine has a modular structure. It has small compact in size and lightweight. It is easy to be transported at a low price compared with continuous type.

Containerized Design It has containerized design. When installing this machine, customers don’t need to do fundamental work. And this project requires a small land.

Water-cooling Discharger It has an optional water-cooling discharger if customers have this demand.

Test Service Beston will finish the modular installment, pressure test and empty machine test run before delivery.

Available Parts It is equipped with a supporting operation manual, factory certificate, electrical diagram.

Safety Device This set of tire to oil machines is equipped with some safety devices, for example, over-temperature and over-pressure alarms, electronically controlled thermocouples, combustible gas anti-flashback devices, automatic pressure relief valves.

Full Range of Services Beston will provide a series of services for this machine, including installment, maintenance and regular call visit.

Beston Mobile Pyrolysis Equipment for Sale
Beston Mobile Pyrolysis Equipment for Sale

Is Beston Mobile Pyrolysis Machinery Profitable?

Beston mobile pyrolysis machine can process one furnace of raw materials per day. If you process tyres, the final pyrolysis oil, steel wire, carbon black and syngas have high economic value. In order to get higher value, customers could use an oil distillation machine to process pyrolysis oil (large-scale pyrolysis plant is more eco-friendly). Thus, the final oil can be sold at a high price. There is a benefit analysis based on BLJ-3. The raw material is tyre waste.

Return on Investment of BLJ-16 Tyre Pyrolysis Project in Europe
IntroductionAccording to the market data of Europe, the estimated ROI report, the various expenses are as follows:
Fixed Investment CostItemDetailsUnitUnit Price/USDQuantityAmount/USDRemark
EquipmentBLJ-16Set89000189000
TransportationSeafreightSet64600164600
From Port to SiteSet580015800
Customs Tax0.15Set13350113350
InstallationBeston technician's salaryDay3505017500
Round-trip ariticketsEa382021640
VisaEa7501750
Local welderDay120100120002 welders are needed
Local plumberDay120202400
Local laborDay108505400
Crane forkliftDay160304800
MaterialsInstallation materials readySet520015200Foundation, pipe, etc.
Licenses/Ea200012000Environmental, firefighting, etc.
Workshop500380500190000
Total Amount$452440.00
Operating CostRaw MaterialsWaste tyreTon0120
Water/0.3931.17
Electricity/KWH0.2864172.8
FuelNatural gasLiter0.77240184.8
Labor/People724288
Maintenance/Day85185
Depreciation8 yearsDay175.181175.18
Tax5%0
Total Amount$906.95
End Products PriceTyre oil45%Ton5.44332338.245% of input
Steel Wire15%Ton1.8216388.815% of input
Carbon black3%Ton3.6162583.230% of input
SubsidyTon100121200
Total Amount$4510.2
Daily Income$3603.25
Monthly IncomeWorking dayDay25$90081.17
Yearly IncomeWorking dayDay300$1080974

Projects of Beston Mobile Pyrolysis Plants

In 2021, BLJ-3 model has been exported to more than 7 countries, including Australia, The Philippines, Mauritania, Paraguay, Spain. Some of the final pyrolysis oil is used in the industries. And others are used in the bolier or other heavy oil machinery. Look at some cases from the following table.

Good Feedback for BLJ-3 from A Paraguay Customer

A customer coming from Paraguay purchased BLJ-3 Beston skid-mounted pyrolysis machine in April 2021. After delivery, this customer had good feedback to Beston. He texted that Beston provided a solution promptly. When we had questions, they always answered patiently. And after making an order, we received the schedule in time from Beston. Their services were so nice.

Mobile Pyrolysis Machine Installed in Bangladesh

How Much Does Mobile Pyrolysis Plant Cost?

The price of the standard BLJ-3 ranges from USD38,600. In order to improve efficiency or adapt to local conditions, some customers choose custom modules. Accordingly, the final prices are related to the custom parts.

For the standard one, the components include reactor module, manifold module, oil condenser module, de-dusting module, heating module, control and some accessories. Some parts have many options. When you tell us your requirement, we will recommend a suitable mobile pyrolysis line for customers.

A Customer Coming from Oman Got Reasonable Mobile Pyrolysis Machine Price
A Customer Coming from Oman Got Reasonable Mobile Pyrolysis Machine Price

How to Operate Beston Mobile Pyrolysis Plant?

  • Feeding the raw materials (take tire as an example) into the tire pyrolysis reactor by manual.
  • Preheating the reactor for about a half-hour. When the temperature reaches 180 degrees, the pyrolysis starts. The syngas and liquid oil are generated.
  • Some oil gas will be discharged to the oil tank.
  • After pyrolysis, this reactor and the final products need to be cooled for about 6 hours.
  • After the cooling process, workers can pick the final products out.
  • Beston mobile pyrolysis plant for sale is portable equipment to process tyre waste, plastic waste, oil sludge waste and rubber waste. It has easy to be installed and moved. When you do the small waste to oil recycling business in different areas, this type of machine is suitable. Besides, Beston offers a series of services, including pre-sales service, sales-on service and after-sales service. We let our customers fully feel our professionalism, speed and excellent solutions. See the latest pictures on Beston Pinterest.

    FAQs of Beston Mobile Pyrolysis Machine

    • What is the time of pyrolysis process?
      This picture shows the period of six precesses.

      Beston Mobile Pyrolysis Process

    • What payment method does Beston accept?
      Beston accepts flexible payment methods. We have a professional team to do this procedure. Our team will choose the most suitable way to combine the circumstances of both parties.
    • How long is the maintenance period for this device?
      18 months against BL date or 12 months after installation, which comes first.
    • How to maintain Beston mobile pyrolysis machine for sale?
      Check and clean up regularly. Our technical member will send the details to customers after delivery.
    • How long is the stocking cycle?
      About 30 working days.

    Contact Us
    Please specify your requirement by referring to the following aspects:

    1What kind of solution will meet your demand? (Key point)

    2What kind of material and expected end product are you planning to have? (Right solution begins from material and product)

    3When is the project supposed to be running? (Key info for A-Z project programming)

    4Budget for machinery purchasing? (Key info for right model)

    5Points that you really focus on. (Customized service from our project consultant)

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