Pyrolysis Plant in South Africa

Pyrolysis plant in South Africa combines technology for processing waste tyre, plastic, and oil sludge. It is also called thermal desorption unit when processing oil sludge. After being processed, the waste is turned into pyrolysis oil and other products. Beston offers comprehensive solutions and services to guarantee your project is smooth running.

Install Such a Pyrolysis Plant in South Africa

Beston Waste Pyrolysis Solution in South Africa

Beston Group is an expert in providing waste pyrolysis solutions for customers. We have more than 10 years of experience in this field. And Beston Group always focuses on the waste-to-energy field and pyrolysis plants. See the main solutions provided for customers.

Waste Recycling Solution Waste management is always a concerned issue for countries. It is important for investors and the government to look for an environmentally and economically beneficial approach. It is Beston pyrolysis plant. It helps investors to reduce this waste in a safe and harmless way.

Waste to Oil Solution Some customers not only want to dispose of these wastes but to convert these wastes into pyrolysis oil. After customers get the pyrolysis oil, they can sell the oil directly, or use the pyrolysis oil themselves. Please leave your requirements to Beston Group.

Waste to Alternative Fuel Solution When customers are engaged in industries related to vehicles, waste tires, the mining industry, cement plants, power generation, and other factories, they will choose to process waste into pyrolysis oil with certain requirements. They use the pyrolysis oil as fuel. If you have this need, please tell Beston Group what your need is.

Comparison of Plastic Pyrolysis Oil
Pyrolysis Oil
Cement Factory
Cement Factory

Four Customers from South Africa Applied to Beston Waste Pyrolysis Solutions

Four customers from South Africa applied Beston waste pyrolysis solutions. These customers ordered BLJ-3, BLJ-30, BLJ-10 and BLJ-16 respectively. These machines are mainly used to process tires and plastics. Please see some parts of the delivery photos.

BLJ-3 Beston Plastic Pyrolysis Plant Shipped to South Africa in 2023
BLJ-3 Beston Plastic Pyrolysis Plant Shipped to South Africa in 2023
BLJ-3 Beston Plastic Pyrolysis Machine Shipped to South Africa in 2023
BLJ-10 Beston Pyrolysis Machine Shipped to South Africa

BLJ-10 Beston Pyrolysis Machine Shipped to South Africa

BLL-16 Pyrolysis Machine Delivered to South Africa

BLL-16 Pyrolysis Machine Delivered to South Africa

90+ Customers Adopted Beston Pyrolysis Solutions in the World

So far, more than 90 customers over the world have adopted Beston waste pyrolysis solutions. Please see these pyrolysis plant cases for your reference.

What are the Types of Waste Used for Pyrolysis in South Africa?

Tyre

There are many types of tires that can be used for tyre Pyrolysis, for example, car tires, truck tires, bicycle tyres, bus tires, etc.

Plastic

Besides PET and PVC, many kinds of plastics are suitable for the pyrolysis of Plastic, including PMMA, PC, PP, PE, ABS, etc.

Oil Sludge

There are many kinds of oil sludge suitable for thermal desorption, like oily drilling cuttings, oil mud and contaminated soil, tank bottom oil sludge, coastal oil sludge, and so on.

RDF/SRF

RDF is refuse-derived fuel. RDF is solid recovered fuel. Now, it is a popular fuel used in the industry. However, its processing cost is high in some countries. So, many customers choose pyrolysis of RDF and SRF to get alternative fuel.

Tyre Waste
Tyre Waste
Waste Plastics
Waste Plastics
Oil Sludge Waste
Oil Sludge Waste
Refuse-derived Fuel RDF
Refuse-derived Fuel

What are the Final Products of Solid Waste Pyrolysis

The main final products are pyrolysis oil, carbon black, syn-gas, and steel wire. The quality of these products can be controlled and processed further. If you need these products, tell Beston Group your detailed requirement. Then, Beston Group will suggest appropriate pyrolysis reactors and other equipment.

Pyrolysis oil Apply pyrolysis oil as the heating fuel in their factories, such as cement factories, brick factories, power plants, pyrolysis reactors, etc.
A part of the customers sells pyrolysis oil directly.

Carbon black It can be reprocessed into high-quality carbon black so that it has high economic value.

Syn-gas Syngas can be used in the pyrolysis reactor for heating.
Syngas can be collected for generating power, heating, etc.

Steel wire Pack the steel wire and sell it directly.
The steel wire can be reused for new steel products.

Pyrolysis Oil
Pyrolysis Oil
Carbon Black
Carbon Black
Syn-gas
Heat the Reactor
Steel Wire
Steel Wire

What are the Steps of the Pyrolysis Process in South Africa?

  • Feed the raw materials into the pyrolysis reactors by manual or automatic system.
  • Preheat the pyrolysis reactor for 3-4 hours.
  • When the temperature reaches 180 degrees, the pyrolysis oil begins to generate. When the temperature is between 280-400 degrees, the oil will be produced largely.
  • When the pyrolysis of raw materials finishes, cooling time is required for batch type and continuous type. The cooling time is about 3-6 hours.
  • Discharge the carbon black by manual system or automatic system. For continuous type, the carbon black can be discharged by a water-cooling discharging system without the cooling time.
  • The syn-gas in the reactor are processed by condenser and hydroseal. Then, it is used for heating in the combustion chamber.
  • The emission gas of pyrolysis will be purified by an electrostatic precipitator, cooling tower, activated carbon dust collector, chemical tower, etc. Beston Group provides customized emission dedustor.
  • Tyre to Oil Process

    Key Equipment in the Waste Pyrolysis Solution – Beston Pyrolysis Plant

    ModelBLJ-3BLJ-6BLJ-10BLJ-16BLL-16BLL-30
    Capacity1-3t/d4-6t/d8-10t/d12-16t/d8t/d (only for rubber powder)30-35t/d
    Working ProcessBatchBatchBatchBatchSemi-continuousFully continuous
    Reactor Sizeφ1400*4900mmφ2200*6000mmφ2600*6600mmφ2800*7100mmφ2800*7100mmφ1800*18500mm
    Reactor MaterialQ345RQ345RQ345RQ345RQ345R310S stainless steel
    Drive System350 reducer+4kw drive motor400 reducer+5.5kw drive motor400 reducer+5.5kw drive motor500 reducer+7.5kw drive motor500 reducer+7.5kw drive motorZQH650-50 reducer+15kw frequency conversion motor
    Land (L*W*H)18m*4.2m*6m30m*12m*8m30m*13m*8m33m*13m*8m33m*13m*8m70m*20m*10m
    Power16.65kw37.85kw44.3kw55.6kw55.6kw256kw
    Burner2*200,000 kcal2*300,000 kcal2*300,000 kcal2*400,000 kcal2*400,000 kcal2.5 million kcal per set
    Total Weight of Shipped MaterialsAbout 18tAbout 24.5tAbout 28tAbout 34.5tAbout 34.5tAbout 150t
    Number of Containers1*40HQ1*40FR+1*40HQ+1*20 GP1*40FR+2*40HQ1*40FR+2*40HQ1*40FR+2*40HQ25m*8m bulk cargo+8*40HQ
    Noise (dB)≤60≤60≤60≤60≤60≤60
    Heating MaterialsFuel oil (including tyre/plastic pyrolysis oil), natural gas, LPG, diesel, etc.
    Condensing SystemVertical Condenserφ426*3000
    Single piece condensing area
    7.58m2
    φ630*3600
    Single piece condensing area
    17.8m2
    φ630*3600
    Single piece condensing area
    17.8m2
    φ820*3600
    Single piece condensing area
    35.6m2
    φ820*3600
    Single piece condensing area
    35.6m2
    φ920*3200
    2 sets of vertical condenser
    3-in-1 Condenser3000*2200*2250
    Condensing area
    17.51m2
    5800*2260*2500
    Condensing area
    35.85m2
    5800*2260*2500
    Condensing area
    35.85m2
    8000*2260*2500
    Condensing area
    49.5m2
    8000*2260*2500
    Condensing area
    49.5m2

    Beston Group’s Patent – Plastic Catalytic Pyrolysis

    Beston Group has developed a unique plastic catalysis technology. Moreover, we have successfully applied for a patent for this technology. This technology is used in the process of catalytic pyrolysis of plastics. It can help solve the problem of wax oil clogging, and at the same time, it can also help improve the quality of plastic oil. Baxter’s plastic catalytic technology is used in combination with plastic catalytic towers. If you have a need for this technology and equipment, please contact us.

    Plastic Catalytic Tower - Beston Plastic Pyrolysis Technology

    Why Choose Beston Pyrolysis Plant in South Africa?

    Full continuous equipment Fully automated production line with large processing capacity to meet various needs of customers

    Provide one-stop service Beston Group provides one-stop service and customized service

    High degree of automation The equipment is equipped with PLC control system, DOS remote control system and IoT system (optional)

    High safety factor PLC is equipped with a safety alarm system. What’s more, the safety device and safety design make the equipment run more safely.

    Value-added services Beston Group provides customers with a series of technical drawings and system software upgrade services.

    Beston After-sales Services for All Customers-Pyrolysis

    Start Waste Recycling Pyrolysis Business with Beston Group in South Africa

    Pyrolysis plant in South Africa is a worthy investment. It helps customers to manage waste and turn waste into energy. If you have demand for pyrolysis solution, tell Beston Group detailed information, for example, the condition of raw materials, requirement for the final products, factory area, etc. After learning about these information, Beston Group could provide a suitable waste recycling pyrolysis solution to customers. If you wanna view more latest information, check Beston Linkedin.

    Contact Us

    Please specify your requirement by referring to the following aspects:

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    4Budget for machinery purchasing? (Key info for right model)

    5Points that you really focus on. (Customized service from our project consultant)

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